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Dillon Precision Dillon RL 1050 Instruction Manual

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    							RL 1050
    Instruction Manual
    Version 3.3
    illon
    recision
    Products, Inc.
    Manufacturers of 
    The Worlds Finest
    Loading Equipment 
    						
    							#13385   Spot   Manuals   RL1050 Man Folder   RL1050 Manual V3.3   9/01  WJC
    On the cover…
    The RL 1050 is pictured with optional accessories:
    Powdercheck System #21044
    Low Powder Sensor #16306
    Bullet Tray #22215
    Other accessories available for the RL 1050 include:
    Machine Cover #13239
    Maintenance Kit & Spare Parts Kit #97018
    The Blue Press, Dillon’s monthly catalog, has a complete listing 
    of accessories available for all machines. 
    						
    							Table of Contents
    Warranty Agreement 4
    Mandatory Safety Measures 4
    RL1050 Assembly 5
    Powder Measure Adjustment 8
    Primer Magazine 9
    Electric Casefeeder 10
    How the RL1050 Works – Stations 1 - 8 10
    To Begin Reloading 11
    Adjustments and Conversions: 11
    Casefeeder 11
    Handle 12
    Swager 12
    Swage Conversion & Adjustment 12
    Primer System Change Over Instructions 12
    Toolhead Removal 13
    Shellplate Removal 14
    Casefeed Plunger Conversion 14
    Die Adjustments 14
    Older Model Users 15
    Trouble Shooting 16
    Maintenance 17
    Definitions 17
    Caliber Conversion Chart 19
    Parts List 20
    Schematics 21 - 25 
    						
    							4
    Warranty Agreement
    The Dillon RL1050 reloader has been designed as a
    commercial machine. Our expectation is that its life
    expectancy will be in excess of two million rounds of
    loaded ammunition. All RL1050 machines are
    warranted for life from defects in material or
    workmanship, plus a one year 100% warranty against
    normal wear. All electrical/electronic components in
    Dillon equipment are covered by a one year warranty.
    However, the RL1050 is a complex machine and we
    need your cooperation. So there’s a hitch. All we ask is
    that you take the time to read the following information
    and fill out the warranty registration card stating that
    you have done so.
    Mandatory Safety Measures
    The reloading of ammunition and the handling of
    components (gun powder and primers) is inherently
    dangerous, indeed shooting firearms is inherently
    dangerous. Accidents can and do occur, sometimes with
    disastrous results including, but not limited to, loss of
    vision, hearing or life. These accidents are
    nondiscriminatory, they occur with both the novice and
    the experienced reloader. 
    Dillon Precision Products has consciously designed
    the RL1050 with this in mind. We’ve shielded the primer
    magazine and machined clearance holes for the
    elimination of powder and primer residue. In short, we
    have done everything we know how, to make the use of
    our machine as safe as possible. We cannot however,
    guarantee your complete safety. In order to minimize
    your risk, use common sense when reloading and follow
    these basic rules:Never operate the machine without ear and eye
    protection on. Call our customer service department at
    (800) 223-4570 for information on the wide variety of
    shooting/safety glasses and hearing protection that
    Dillon has to offer.
    • PAY ATTENTION: Load only when you can give your
    complete attention to the loading process. Don’t watch
    television or try to carry on a conversation and load at
    the same time. Watch the automatic systems operate and
    make sure they are functioning properly. If you are
    interrupted or must leave and come back to your
    loading, always inspect the cases at every station to
    insure that the proper operations have been
    accomplished.
    • SMOKING: Do not smoke while reloading or allow
    anyone else to smoke in your reloading area. Do not
    allow open flames in reloading area.
    •  SAFETY DEVICES: Do not remove any safety devices
    from your machine or modify your machine in any way.
    • LEAD WARNING: Be sure to have proper ventilation
    while handling lead components or when shooting lead
    bullets. Lead is known to cause birth defects, other
    reproductive harm and cancer. Wash your hands
    thoroughly after handling anything made of lead.
    • LOADS AND LENGTHS: Avoid maximum loads and
    pressures at all times. Use only recommended loads
    from manuals and information supplied by reliable
    component manufacturers and suppliers. Since Dillon
    Precision has no control over the components which
    may be used on their equipment, no responsibility is
    implied or assumed for results obtained through the use
    of any such components. 
    Dillon Precision Products, Inc.
    8009 E. Dillon’s Way
    Scottsdale, AZ  85260
    (480) 948-8009
    FAX (480) 998-2786
    Web Site: www.dillonprecision.com
    E-mail: [email protected]
    Technical Support & Customer Service
    (800) 223-4570 
    						
    							5* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.
    Seat bullets as close to maximum cartridge length as
    possible. Under some conditions, seating bullets
    excessively deep can raise pressures to unsafe levels.
    Refer to a reliable loading manual for overall length
    (OAL).
    • QUALITY CHECKS: Every 50-100 rounds, perform
    periodic quality control checks on the ammunition being
    produced. Check the amount of powder being dropped
    and primer supply.
    •  RELOADING AREA: Keep your components safely
    stored. Clear your work area of loose powder, primers
    and other flammables before loading.
    • COMPONENTS: Never have more than one type of
    powder in your reloading area at a time. The risk of a
    mix-up is too great. Keep powder containers closed.
    Be sure to inspect brass prior to reloading for flaws,
    cracks, splits or defects. Throw these cases away. 
    Keep components and ammunition out of reach of
    children.
    • BLACK POWDER: Do not use black powder or black
    powder substitutes in any Dillon powder measure.
    Loading black powder cartridges requires specialized
    loading equipment and techniques. Failure to do so can
    result in severe injury or death.
    •  PRIMERS: Never force primers. If they get stuck in
    the operation of the machine, disassemble it and gently
    remove the obstruction. 
    Never attempt to clear primers that are stuck in
    either the primer pickup tube or the primer magazine
    tube. Never, under any circumstances, insert any type of
    rod to attempt to force stuck primers out of these tubes.
    Trying to force primers out of the tube will cause the
    primers to explode causing serious injury or even death. 
    If primers get stuck in a primer magazine or pickup
    tube flood the tube with a penetrating oil (WD-40),
    throw the tube in the garbage and call us for a free
    replacement.
    Never attempt to deprime live primers – eventually
    one will go off. When it does it will detonate the others
    in the spent primer cup. Depriming live primers is the
    single most dangerous thing you can do in reloading
    and can cause grave injury or death.
    • LOADED AMMUNITION: Properly label all of your
    loaded ammunition (Date, Type of Bullet, Primer,
    Powder, Powder Charge, etc.).
    •  BE PATIENT: Our loading equipment is
    conservatively rated and you should have no trouble
    achieving the published rates with a smooth, steady
    hand. If something doesn’t seem right, stop, look and
    listen. If the problem or the solution isn’t obvious,
    call us.
    The reloading bench is no place to get into a hurry.
    We have done everything we know how to make
    your machine as safe as possible. We cannot, however,
    guarantee your complete safety. To minimize your risk,
    use common sense when reloading and follow these
    basic rules.•  REMEMBER: If your machine does not perform to
    your expectations, or if you are having technical
    difficulties, give us a call.  Technical Support (800) 223-
    4570.
    How the RL1050 Works
    Stations 1 - 8 (counterclockwise)
    Station 1: In this station the empty cases are
    automatically inserted into the shellplate via the electric
    casefeeder.
    Station 2: Here the spent cartridge cases are resized
    and deprimed.
    Station 3: This station is totally unique. The case is
    supported from the inside and slightly expanded (not
    belled) while simultaneously a swager is driven into the
    primer pocket to remove any crimp.
    Station 4: In this station a new primer is installed.
    The spring driven primer slide is extremely smooth. The
    steel shrouded primer magazine is capped with an
    electronic Early Warning Device to let you know when
    you’re down to approximately three primers.
    Station 5: Here the case is belled and powder is
    dropped by the case activated powder measure. It is
    extremely accurate and will not drop powder unless a
    case is present. Dillon Precision offers an optional
    accessory to be utilized with the automatic powder
    measure at this station – Dillon’s Low Powder Sensor
    provides an audible and visual reminder when it’s time
    to refill the powder reservoir. 
    Station 6: This station is open to allow for case
    inspection.
    Station 7: In this station the bullet is seated to its
    proper depth.
    Station 8: In this station the bullet is crimped into
    place. The cartridge is then automatically ejected into a
    collection bin. 
    Your dies have been adjusted at the factory. Before
    you change anything, try it the way it is, once you
    thoroughly understand the machine’s operation, make
    whatever adjustments to the dies you feel necessary.
    Reminder: There may be some variation due to
    components.
    RL1050 Assembly
    Your new RL1050 has been assembled at the factory.
    All of the adjustments necessary to reload have already
    been made, in fact we’ve even adjusted the dies to
    reload the caliber you have chosen. However, before
    you can reload you must do some minor assembly.
    Due to variations in components, check all stations
    for proper settings before loading ammunition. It is
    absolutely necessary that you read the following
    instructions.  
    						
    							* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.6
    If you get stuck on something that you don’t
    understand, call (800) 223-4570 for technical assistance.
    Step 1: Mounting the RL1050 
    Select a clear area on your reloading bench. Be certain
    your bench is free from vibration and is strong enough to
    support your RL1050’s mass and operating force. If
    possible attach your bench to the wall using screws.
    Remove the RL1050 main frame from the packaging
    and place it on your selected area. The crank extension
    (#12901) should be to your right. Bring the machine to
    the forward edge of your bench – be sure to allow
    clearance for operation of the handle. Mark the four
    mounting holes using the machine as a template.
    Remove the machine and drill four 1/4” holes through
    the bench. Replace the machine and bolt securely. Fig. 1
    Install the handle (#12727) as indicated in the parts
    schematic. Secure in place with the handle set screw
    (#13432). You will note that there are three different
    positions for mounting the operating handle. Choose
    the one that feels best for you. The longer the handle is,
    the less force is required but the stroke is longer.
    The toolhead (#20420) is held down on the main
    frame for shipping by the use of plastic ties. Remove the
    ties while holding the handle. 
    Slowly move the handle up. This will move the
    toolhead approximately three inches to its “up”
    position. Note: If the handle is not moving freely,
    carefully inspect for shipping damage.Install the six brass locator buttons (#20637*) around
    the shellplate (#12600*). Fig. 2
    Step 2: Installing the Casefeed Assembly
    Using the screw provided (#13377) install the
    cartridge bin bracket (#13238) to the main frame. Fig. 3
    Screw the casefeed post studs (#13271) to the main
    frame (place the washer provided on the bottom post
    only), tighten securely with an Allen wrench through
    the cross hole provided. Fig. 3
    Install the bullet bin bracket (#12144) to the casefeed
    post (#20641) using the screw (#13685). See the
    schematic on page 24.
    The casefeed mounting post assembly (#20641) is
    attached to the casefeed post studs (#13271) by the use
    of two post bolts (#13205). Attach the power cable and
    clamp as shown in the schematic on page 24.
    Fig. 2: Locator button being inserted into its proper position.
    Fig. 3: Place an Allen wrench into the cross hole and use it for
    leverage to tighten the casefeed post studs.
    Fig. 1: Be sure the machine is to the forward edge of the table or
    bench when marking the four holes to be drilled. 
    						
    							7* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.
    The casefeed bowl assembly needs to be placed on
    the casefeed post with the Dillon logo and the on/off
    switch facing you. 
    The casefeed tube (#13761) should now be inserted
    into the casefeed adapter (#13654*) Fig. 4Note that the
    tube is marked “up” on one end. Press this end into the
    tube clip (#13859) attached to the casefeeder motor
    housing Fig. 5. This assembly is now complete.
    Step 3: Installing the Powder Measure
    Remove the blue cap from the powder die (#20320)
    and loosely clamp the powder measure in position.
    Fig. 6Install the powder measure return rod (#13960)
    through the 3/8” eyebolt (#13089) mounted on the left
    rear of the main frame. Fig. 7Now attach the rod to the
    powder measure bellcrank using the clip. Fig. 7 Install
    Fig. 6: See arrow. A slight gap allows the powder die to be
    adjusted without removing the powder measure.
    Fig. 7: Note how the spring above the wingnut is slightly
    compressed.
    Clip
    Spring
    Fig. 4: The proper location and positioning of the casefeed tube
    and adapter is as shown above.
    Fig. 5: The end of the casefeed tube marked “up” snaps into the
    clip at the base of the casefeeder motor housing. 
    						
    							* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.8
    the spring (#14033) and wing nut (#13799) on the rod
    and screw the wing nut up until you feel light tension
    on the spring. Tighten the powder measure clamp
    screws (#14037).
    Step 4: Installing the Spent Primer Cup
    and Bullet Bin
    Install the spent primer cup (#13650) on the right
    side as shown on the schematic on page 21.
    Hook the bullet bin (#13756) and the loaded
    cartridge collection box (#13484) on their respective
    bracket. Fig. 8
    Step 5: Cycling the Machine
    At this point your assembly should be complete.
    Gently pull the operating handle towards you, make a
    full stroke to the bottom and up again. The shellplate
    should be indexing and the primer slide (#20318*)
    should function. The casefeed plunger (#13073*)
    should travel forward to the shellplate. Make sure that
    you repeat this several times to gain an understanding
    of the various functions of the machine before you
    start reloading. 
    Now plug in the casefeed motor and activate the
    switch. The casefeed plate should turn smoothly within
    the casefeed bowl.
    Assuming that all is well, proceed with components.
    Loading Components
    Your RL1050 is equipped with a cartridge activated
    powder measure that will dispense powder only when a
    cartridge is in Station 5. It is important to understand that the adjustable
    powder bar should reach the end of its travel at the
    same time that the handle reaches the bottom of its
    stroke against the frame stop. Fig. 9To achieve this
    adjustment, the die body must be screwed up or down
    as needed.
    The powder die has already been adjusted at the
    factory. An empty case must be placed in the shellplate
    at Station 5 in order to check this adjustment. Note that
    the case used to adjust the powder measure die must
    already be sized.
    NOTE: If you are adjusting for a straight wall case, start
    your powder die adjustment with the die obviously too high
    and work down. This will avoid over belling the case.
    If you are adjusting a case with a shoulder, such as a .223,
    do not turn the die down too far or the shoulder will buckle.
    Use a reloading manual to determine how much
    powder you need for a particular load and an accurate
    powder scale to determine the weight. Caution: While
    you do not have to use a Dillon Precision powder scale,
    you should use a scale of equal quality. Do not use
    scales with plastic frames or scales that do not have
    jeweled pivot points versus “razor blade” pivots. Razor
    blade pivots can dig into the frame of the scale and give
    dangerously inaccurate readings.
    Powder Measure Adjustments
    In Station 5 we adjust the powder measure. It works
    like this: first screw the powder die into the toolhead
    and insert the pistol powder funnel expander or a rifle
    powder funnel with the grooved end toward the top of
    the powder die. The funnel should move freely in the
    die, leaving a loose fit between the top of the die and the
    powder measure collar. This will enable you to adjust
    the die to give you a bell on the mouth of your pistol
    cases making it easier to start the bullet.
    On rifle cases, the die should be adjusted so that the
    powder funnel will contact the mouth of the case and
    then fully actuate the powder bar. These adjustments are
    accomplished with a sized case in the shellplate and
    Fig. 9: This photo shows the powder bar at the end of its travel.
    Fig. 8: Shown is the proper location of the cartridge collection
    bin. Note the bullet bin bracket in the background. 
    						
    							9* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.
    alternately raising and lowing the operating handle
    while adjusting the powder die.
    When properly adjusted, the powder bar will be
    moved to the end of its travel by the cartridge case Fig. 9.
    When you have determined that your adjustments
    are correct, tighten the lock ring (#14067) and locking
    collar (#13939). Fig. 10
    Failsafe Assembly
    The purpose of the powder measure failsafe rod is to
    return the powder bar to its closed position.
    Remove the blue cap from the powder die (#20320)
    and loosely clamp the powder measure in position. 
    To install the failsafe rod (#13960) remove the blue
    wing nut (#13799) and rod spring (#14033) from the
    rod, then insert the bottom end through the 3/8”
    eyebolt (#13089) that’s mounted on the left rear of the
    main frame.
    Next, using your thumb and index finger of your left
    hand, move the locklink down and align the hole with
    the slot on the bellcrank. Then, insert the rod through
    the two holes and insert the failsafe rod clip (#13929).
    Install the spring (#14033) and wing nut (#13799) on
    the rod and screw the wing nut up until you feel light
    tension on the spring. Tighten the powder measure
    clamp screws (#14037).You will notice an adjusting bolt on the front of the
    powder bar. Counterclockwise reduces the powder
    charge, clockwise increases the charge. Fig. 11
    Your machine comes with two powder bars. Fig. 12
    One large (#20063) and one small (#20062). Rule of
    thumb: Use the large bar whenever possible.
    Index a sized and primed case under the measure
    and operate the machine’s handle. Turning the powder
    bar adjustment bolt clockwise increases the powder
    charge – counterclockwise turns decreases the powder
    charge. By trial and error, determine the correct weight
    of your powder charge by using a powder scale. Fig. 11
    When the correct powder charge had been set, cycle
    several cases through the machine and check the load
    with a scale.
    Primer Magazine
    Select the proper size primer pick-up tube and fill it
    by placing the plastic tip over loose primers and
    pressing down.
    Fig. 10: Be sure to tighten the lock ring and locking collar when
    adjustments are completed.
    Collar
    Fig. 12: Small powder bar (left), large powder bar (right).
    Spacer
    Fig. 11: Clockwise turns of the powder bar adjustment bolt will
    increase the powder charge while counterclockwise turns will
    decrease the powder charge. 
    						
    							* Indicates a caliber specific part – see the caliber conversion
    chart on page 19 for the caliber you are loading for.10
    You will notice that the primer magazines and
    primer pick-up tubes have different colored tips.
    They have been color coded to help you identify size
    more easily. 
    The color code is as follows:
    Blue Small Primer Magazine Orifice
    Red Large Primer Magazine Orifice
    Yellow Small Primer Pick-up Tube
    Green Large Primer Pick-up Tube
    The shiny side of the primers should be facing up.
    This is most easily accomplished by use of a primer flip
    tray.Fig. 13
    This quality cast metal flip tray is available from
    Dillon Precision and is a better choice than the smaller
    plastic trays which are difficult to use and have a
    tendency to warp. 
    Once you’ve filled the pick-up tube, make sure the
    little retaining clip is in place at the top of the tube.
    Fig. 14Pivot the switch lever (#13864) away from the
    Early Warning System housing and invert the pick-up
    tube over the primer shield cap (#13957). You will noticethe cap has a bevel to help you funnel the primers in.
    Hold the tube in place as shown in Fig. 14, pull the
    retaining pin and allow the primers to drop into the
    magazine. Pivot the switch the lever back over the Early
    Warning System housing. Gently slide the follower rod
    down through the switch lever and into the primer
    magazine tube. When you are nearly out of primers,
    approximately three remaining, the follower will
    activate the buzzer.
    The Electric Casefeeder
    Use only clean cartridge cases that have been
    inspected for any potential problems; split cases, rocks
    or smaller caliber cartridges that may be hidden in
    larger caliber cartridges. Warning: Be sure that no
    loaded rounds are mixed with your empty cases. It is
    possible to feed a blunt nosed cartridge like a .38 WC
    into the shellplate upside down and explode it when it
    is hit by the decap pin.
    Now fill the casefeed bowl with approximately 500
    pistol cases or about 350 .223 cases.
    Your RL1050 is now charged with components and
    ready to go, but before you start reloading, read the
    following explanation of the sequence of the eight
    reloading stations and the processes that are done at
    each station.
    How the RL1050 Works
    Stations 1 - 8 (counterclockwise)
    Station 1: In this station the empty cases are
    automatically inserted into the shellplate via the electric
    casefeeder.
    Station 2: Here the spent cartridge cases are resized
    and deprimed.
    Station 3: This station is totally unique. The case is
    supported from the inside and slightly expanded (not
    belled) while simultaneously a swager is driven into the
    primer pocket to remove any crimp.
    Station 4: In this station a new primer is installed.
    The spring driven primer slide is extremely smooth. The
    steel shrouded primer magazine is capped with an
    electronic Early Warning Device to let you know when
    you’re down to approximately three primers.
    Station 5: Here the case is belled and powder is
    dropped by the case activated powder measure. It is
    extremely accurate and will not drop powder unless a
    case is present. Dillon Precision offers an optional
    accessory to be utilized with the automatic powder
    measure at this station – Dillon’s Low Powder Sensor
    provides an audible and visual reminder when it’s time
    to refill the powder reservoir. 
    Station 6: This station is open to allow for case
    inspection.
    Station 7: In this station the bullet is seated to its
    proper depth.
    Station 8: In this station the bullet is crimped into
    place. The cartridge is then automatically ejected into a
    collection bin. 
    Fig. 14: When installing primers into the primer magazine, be sure
    the pick-up tube centers itself before pulling the clip.
    Fig. 13: All of the primers must be shiny side up. 
    						
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