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Dell removing and replacing parts User Manual

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    							Removing and Replacing Parts141
    Reserve Battery
     NOTICE: The reserve battery provides power to the computer’s RTC and 
    NVRAM when the computer is turned off. Removing the battery causes the 
    computer to lose the date and time information as well as all user-specified 
    parameters in the BIOS. If possible, make a copy of this information before 
    you remove the reserve battery.
     HINT: To update or 
    reflash the BIOS, see the 
    Dell Portable Computer 
    BIOS Update Guide 
    for 
    instructions.
    Removing the Reserve Battery
     NOTICE: Disconnect the computer and any attached devices from electrical 
    outlets, and remove any installed batteries.
     NOTICE: To avoid ESD, ground yourself by using a wrist grounding strap or 
    by touching an unpainted metal surface on the computer.
     NOTICE: Rea d  “Preparing to Work Inside the Computer” before performing 
    the following procedure.
    1
    Remove the hard drive assembly.
    2Remove the memory module cover.
    3Disconnect the reserve battery cable from the connector on the system 
    board assembly located next to the reserve battery.
    4Remove the reserve battery from the EMI shield:
    aPry the reserve battery free from the foam pad.
    bRemove the remnants of the foam pad from the EMI shield.
    reserve battery
    reserve battery connector 
    						
    							142Removing and Replacing Parts
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    Replacing the Reserve Battery
    1Connect the reserve battery cable to the connector on the system 
    board. 
    2Position the reserve battery on the EMI shield next to the connector to 
    minimize slack in the cable.
    System Speaker Assembly
    The system speakers are located on the front left and right sides of the 
    bottom case assembly. Each speaker assembly is marked with a right and left 
    label. Take note of the speaker cable routing in the bottom case assembly so 
    that you can replace it correctly.
    Removing the Speaker Assembly
     NOTICE: Disconnect the computer and any attached devices from electrical 
    outlets, and remove any installed batteries.
     NOTICE: To avoid ESD, ground yourself by touching an unpainted metal 
    surface or by using a wrist grounding strap.
     NOTICE: Rea d “Preparing to Work Inside the Computer” before performing 
    the following procedure. 
    						
    							Removing and Replacing Parts143
    1Remove the hard drive assembly.
    2Remove the keyboard assembly.
    3Turn the computer over and remove the display assembly.
    4Remove the palm rest assembly.
    5Remove the thermal cooling assembly.
    6Disconnect the speaker interface cable connectors.
    in-line connector
    left speaker
    right speaker
    right speaker holder
    left speaker holder
    antenna cable
    antenna cable 
    						
    							144Removing and Replacing Parts
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     HINT: The left speaker 
    has an in-line connector, 
    and its cable is shorter 
    than the right speaker.
     HINT: Speakers face out 
    in the bottom case 
    assembly holders. 7
    Remove the speaker assemblies by pulling them straight up and out of 
    the bottom case assembly.
    Replacing the Speaker Assembly
    1To replace the speaker assembly, place the mounting ring over the 
    front palm rest screw post.
    2Slide the speaker assembly down into the bottom case assembly.
    System Board Assembly
    The system board’s BIOS chip contains the system service tag number, 
    which is also visible on a bar-code label on the bottom of the computer. The 
    replacement kit for the system board assembly includes a floppy disk that 
    provides a utility for transferring the service tag number to the replacement 
    system board assembly.
    Removing the System Board
     NOTICE: Disconnect the computer and any attached devices from electrical 
    outlets, and remove any installed batteries.
    M2.5 x 5-mm screw (9) 
    						
    							Removing and Replacing Parts145
     NOTICE: To avoid ESD, ground yourself by using a wrist grounding strap or 
    by periodically touching an unpainted metal surface on the computer.
     NOTICE: Rea d “Preparing to Work Inside the Computer” before performing 
    the following procedure.
    1
    Remove the hard drive assembly.
    2Turn the computer over and remove the keyboard assembly.
    3Remove the display assembly.
    4Remove the palm rest assembly.
    5Verify that all PC Cards or plastic blanks are removed from the PC 
    Card slot.
    6Verify that the PC Card ejectors do not extend from the PC Card slot.
    7Turn the computer upside down, and remove the nine M2.5 x 5-mm 
    screws labeled with a “circle B” that secure the system board assembly 
    to the bottom case assembly:
    aRemove the three M2.5 x 5-mm screws that secure the thermal 
    cooling fan protective cover to the bottom case assembly. The 
    thermal cooling fan protective cover is located at the back on the 
    right side of the bottom case assembly.
    bRemove the remaining six M2.5 x 5-mm screws from the bottom 
    case assembly. 
    						
    							146Removing and Replacing Parts
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    8Turn the bottom case assembly right-side up and remove the M2.5 x 5-
    mm screw labeled with a white circle on the front center of the system 
    board.
    9Remove the speakers from the bottom case assembly.
    10Pull the right side of the bottom case assembly, next to the external 
    headphone and microphone connectors, away from the system board 
    assembly as you simultaneously lift the front of the system board 
    assembly out and away from the bottom case assembly.
    Replacing the System Board
    1Install the microprocessor on the replacement system board.
    2Connect the right and left speaker to the replacement system board.
    3Install the replacement system board:
    M2.5 x 5-mm 
    screw (1) 
    						
    							Removing and Replacing Parts147
    aInsert the external microphone and headphone connectors 
    through the plastic bottom case assembly.
    bReplace the nine M2.5 x 5-mm screws, starting on the right side of 
    the bottom case assembly.
    cReplace the thermal cooling fan protective cover, inserting the tab 
    into the bottom case assembly and replacing the three M2 x 4-mm 
    screws. If you replace the screw opposite the tab first, the other 
    two screws are easier to insert and replace.
     HINT: Be sure to route 
    cables so that they will not 
    be crimped or pinched 
    when the complete 
    assembly is put back 
    together. 4Replace any subassemblies that you may have removed, including the 
    memory modules, PCI card cage, Mini PCI card, speaker modules, 
    thermal cooling assembly, and hybrid cooling fan.
    5Replace the palm rest assembly, the display assembly, the hard drive, 
    and the keyboard assembly.
    6Replace the modular bay devices and any PC Cards or plastic blanks in 
    the PC Card slot.
     HINT: After replacing 
    the system board 
    assembly, be sure to enter 
    the system’s service tag 
    number into the BIOS of 
    the replacement system 
    board assembly. 7Insert the floppy disk or CD that accompanied the replacement 
    system board assembly into the appropriate drive, and turn on the 
    computer. Follow the instructions on the display screen. 
    						
    							148Removing and Replacing Parts
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    Module Latch Assemblies
    Removing the Module Latch Assemblies
     NOTICE: Disconnect the computer and any attached devices from electrical 
    outlets, and remove any installed batteries.
     NOTICE: To avoid ESD, ground yourself by using a wrist grounding strap or 
    by touching an unpainted metal surface on the computer.
     NOTICE: Rea d “Preparing to Work Inside the Computer” before performing 
    the following procedure.
    1
    Remove the hard drive assembly.
    2Turn the computer over and remove the keyboard assembly.
    module latches (2)
    spring (2) slider (2)
    module latch button (2)bottom case assembly location of 
    snap tabs (2)
    wear rib (2)
    bump (2) 
    						
    							Removing and Replacing Parts149
    3Remove the display assembly.
    4Remove the palm rest assembly.
    5Remove the left module latch button from the bottom case assembly 
    by squeezing the snap tabs.
    Apply pressure to the module latch and spring while unsnapping the 
    snap tabs to prevent the module latch assembly from coming loose 
    from the case. If the module latch assembly does come loose from the 
    case:
    aReinsert the spring onto the slider on the module latch, and 
    reinstall the module latch into the holding features on the inside 
    of the case.
     HINT: The latch will not 
    function properly if the 
    slider is oriented 
    incorrectly.bEnsure that the slider is inserted in its respective hole, that the 
    side of the latch with the two bumps is facing the back of the case, 
    and that the surface with the wear ribs is facing the bottom of the 
    case.
    6Snap in the new latch button from the bottom of the base, making 
    certain its snap tabs are fully engaged in the module latch.
    7Ensure that the newly installed latch moves smoothly and freely when 
    pushed and released.
    8Repeat steps 5 through 7 for the latch on the right side. 
    						
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