Dell Inspiron L400 Service Guide
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Notes, Notices, and Cautions Throughout this guide, blocks of text may be accompanied by an icon and printed in bold type or in italic type. These blocks are notes, notices, and cautions, and they are used as follows: NOTE: A NOTE indicates important information that helps you make better use of your computer system. NOTICE: A NOTICE indicates either potential damage to hardware or loss of data and tells you how to avoid the problem. CAUTION: A CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. ____________________ Information in this document is subject to change without notice. © 2001 Dell Computer Corporation. All rights reserved. Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden. Trademarks used in this text: Dell, the DELL logo, and Latitude are trademarks of Dell Computer Corporation. Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Dell Computer Corporation disclaims any proprietary interest in trademarks and trade names other than its own. February 2001 P/N 67CUJ Rev. A00
v Contents Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preparing to Work Inside Your Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Screw Identification and Tightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ZIF Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Removing Field-Replaceable Parts and Assemblies . . . . . . . . . . . . . . . . . . . . 6 Hard-Disk Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Keyboard Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Display Assembly Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Display Assembly Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 LCD Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Display Assembly Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Keyboard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Palmrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Touch Pad Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Bottom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Reserve Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Main Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 System Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Main Battery Release Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 APR Docking Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Index Figures Figure 1. Computer Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Figure 2. Main Battery Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 3. Screw Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 4. Disconnecting an Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 5. Exploded View—Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
vi Figure 6. Hard-Disk Drive Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 7. Keyboard Bezel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Figure 8. Display Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 9. Display Assembly Bezel Removal . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 10. Display Assembly Latch Removal . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 11. LCD Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 12. Keyboard Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Figure 13. Memory Module Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 14. Removing the Palmrest Assembly Bottom Screws. . . . . . . . . . . 19 Figure 15. Removing the Palmrest Assembly Top Screws. . . . . . . . . . . . . . 20 Figure 16. Touch Pad Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 17. Bottom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Figure 18. Reserve Battery Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 19. Modem Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Figure 20. Fan Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 21. Speaker Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 22. System Board Assembly Removal. . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 23. Hard-Disk Drive EMI Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 24. Main Battery Release Latch Removal . . . . . . . . . . . . . . . . . . . . . 32 TablesTable 1. Screw Placement Mat With Component Screw Counts and Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
support.dell.comDell Latitude L400 Service Manual 1 Dell™ Latitude™ L400 Service Manual This manual provides instructions for removing and replacing field-replaceable components, assemblies, and subassemblies in your Dell Latitude computer. Unless other wise noted, each procedure in this manual assumes the following conditions: •The computer and any attached peripherals are turned off, and the peripherals are disconnected from the I/O panel on the back and right side of the computer. •A part can be replaced by performing the removal procedure in reverse order unless other wise noted. When the display assembly is open nearly 180 degrees, use a book or something similar to support it. The angle of the display assembly with respect to the bottom case should never exceed 180 degrees. Also, when performing the procedures in this manual, the locations or directions relative to the computer are as shown in Figure 1 unless otherwise specified. Figure 1. Computer Orientation right side left side back of computer front of computer
2 Dell Latitude L400 Service Manual Recommended Tools Most of the procedures in this manual require the use of one or more of the following tools: •#0 and #1 magnetized Phillips-head screwdrivers •Small flat-blade screwdriver •5-mm socket wrench •Small plastic scribe •Needle-nose pliers Preparing to Work Inside Your Computer Before you start to work on the computer, perform the following steps: 1. Save any work in progress and close all open application programs. 2. Turn off the computer and any attached peripherals. NOTE: Make sure that the computer is turned off and not in suspend-to- disk mode (S2D). If you cannot shut down the computer using its operating system, press the power button for 4 seconds. 3. If the computer is docked in the L400 Advanced Port Replicator (APR), undock the computer. 4. Disconnect the computer and any attached peripherals from their electrical outlets to reduce the potential for personal injury or shock. Also disconnect any telephone or telecommunications lines from the computer. 5. Remove the power cable. 6. Disconnect all other external cables from the computer. 7. Remove any installed PC Cards. NOTICE: Make sure that the work surface is clean to prevent scratch- ing the computer cover. NOTICE: To avoid damaging the system board, you must remove the main battery before you service the computer. 8. Turn the computer over and remove the main battery assembly from the battery bay. Slide the battery bay latch toward the right side of the computer to push the back side of the battery up and out of the battery bay (see Figure 2).
support.dell.com Dell Latitude L400 Service Manual 3 Figure 2. Main Battery Assembly Removal 9. Ground yourself by touching the unpainted metal surface of an I/O connector on the back of the computer. NOTICE: While you work, periodically touch the I/O panel to dissipate any static electricity that might harm components. Screw Identification and Tightening The illustrations in the following removal procedures provide lengths of the correct screws for each procedure. Figure 3 shows examples. Match the actual screw to the illustration to check for correct length. Figure 3. Screw Identification NOTICE: When reinstalling a screw, you must use a screw of the correct length. Otherwise, you could damage the hardware. Make sure that the screw is properly aligned with its corresponding hole, and avoid overtightening. batterybatter y latch
4 Dell Latitude L400 Service Manual When you are removing and replacing components, photocopy the Table 1 placement mat as a tool to lay out and keep track of the component screws. Table 1. Screw Placement Mat With Component Screw Counts and Sizes Hard-Disk Drive Assembly: M3 x 3 mm (2 each, black) Display Assembly Hinge to Base: M2 x 4 mm (2 each, black) M2 x 4.5 mm (2 each, silver) Display Assembly Bezel: M2 x 3.5 mm (6 each) Rubber Screw Covers (6 each) LCD Panel and Inverter: M2 x 3.5 mm (5 each) Display Assembly Hinges: M2.6 x 4 mm (4 each) Keyboard Assembly: M2 x 4 mm (4 each) Palmrest Assembly: M2.6 x 1.6 mm (6 each [battery bay]) M2 x 4 mm (4 each, black) M2 x 6 mm (3 each, silver) Touch Pad: M2 x 3.5 mm (3 each) Modem Retainer Bracket: M2 x 9.5 mm (2 each) VGA and Parallel Port: 5 mm socket (4 each) IDE Connector: IDE connector screws (2 each) Fan: M2 x 8 mm (2 each, silver, with 2 rubber washers each) Speaker: M2 x 5 mm (2 each, silver, with rubber washer)Audio I/O Cover: M2 x 4 mm (2 each) System Board Assembly: M2 x 3.5 mm (6 each)
support.dell.com Dell Latitude L400 Service Manual 5 ZIF Connectors Some of the computer’s interface connectors are zero insertion force (ZIF) connectors. These connectors are not removable, but they must be released to disconnect a cable from them (see Figure 4). Figure 4. Disconnecting an Interface Cable NOTICE: The ZIF connectors are fragile. To avoid damage, do not apply too much pressure to the movable part of the connector. To disconnect an interface cable from a ZIF connector, perform the following steps: 1. Insert a small flat-blade screwdriver under the movable part of the connector. 2. Pull gently upward on the movable part of the connector until it releases the interface cable. 3. Grasp the interface cable and pull it out of the connector. To reconnect an interface cable to a ZIF connector, perform the following steps: 1. Use a small flat-blade screwdriver to open the movable part of the ZIF connector. 2. Orient the end of the interface cable with the ZIF connector, and insert the end of the cable into the connector. 3. While holding the cable in place, close the ZIF connector. To ensure a firm connection, make sure the ZIF connector is completely closed. movable part of connector (do not remove)
6 Dell Latitude L400 Service Manual Removing Field-Replaceable Parts and Assemblies Figure 5. Exploded View—Computer display assembly keyboard palmrest assembly system board assembly hard-disk drive main batter ybottom case assembly right hinge cover left hinge cover audio EMI shield audio I/O port cover keyboard bezel speaker fan APR docking doors modem