Land Rover Defender 90 110 Workshop Book 8 Bulletins Rover

							,.... :, . h ,:. ..: .:- 1: ..I :,?; . .... 
						

							LAND ROVER9OSTATION WAGON 
Rear side window trim. 
The  rear side trim on the  Land  Rover 90 is 
secured  in a similar  manner  to that of the 110 
station wagonSince the  fixings  are common, 
removal 
of the  inward  facing seats will release  the 
lower  attachment 
of the trim  to the  side  rail. The 
squab  frames 
of the individual  inward  facing seats 
are  each  attached  at  two points  to the side 
rail.The 
bench  type  seat  squabs  are also  secured  at two 
points. 
Rear quarter  light trim.90and 1 10 
To remove. 
To remove  the rear  side  trim of vehicles  fitted with 
individual  seats, the  squabs  only need  to be 
removed.When bench  type  seats  are fitted  the 
complete  seat  and squab  frame must be removed 
in order  to release  the trim lower attachment. 
1 
1. Pull the  trim  panel  away from the quarter  light 
with  the fingers thereby  releasing the retaining 
spring  clips from the  vertical rail and  withdraw 
the  panel. 
/ 
. Once  the trim  lower  fixings  have been  released  and 
the  rear  quarter  light  trim  removed, the seat  belt 
upper  anchorage  bolt  assembly must be removed 
together  with the plastic  button  retaining  the trim 
to  the 
B post.  The trim  upper  fixings  are the 
same  as  the 
110 and an upward  tap with  the 
hand  will release  it from  the inner  cant rail enabling 
the  trim  to be  removed. 
Fitting  the trim  is a  reversal 
of the  removal 
pr0cedure.k is, however,  most important  that the 
seat  belt upper  anchorage  fixing assembly 
is fitted 
correctly  as described  and illustrated  under 
instruction  14 
of the Land  Rover 11011 trim refitting 
instructions.  The  bolt  must also be tightened  to 
20,3 Nm (15ft.lbs.) Note that the foremost  bushed 
hole  in the  trim,  nearest  the 
B post, is not  used. 
ST2111M 
To refit. 
2. Reverse  the removal  procedure  whilst ensuring 
that  the two  metal 
lugs locate  behind  the side 
trim. 
3. Align  the two spring  clips with the vertical  rail 
and  tap the  panel into position  with the hand. 
-=.a. : . c  . - .. L 
8  
						

							__ 
Grab handles. 
To  remove. 
1. Lift  the  plastic  finishers  to expose  the securing 
2. Remove  the four  screws to release  the grab 
screws. 
handle. 
I i STZ113M 
2 
Note:- In 
order  to remove  the trim  above 
the  door  between  the 
B and C post,on 
110 station wagons,  the B post trim  as 
well  as the  grab  handle  must 
be 
removed.The trim above  the door is held  by 
clips,the same  as used  for the  side  trim. 
To refit. 
4. Reverse instructions 1 and 2. 
HEADLAMPS. 
To remove  or renew  bulb or light  unit. 
1. Remove  the two screws and withdraw  the 
front  side lamp  lens. 
2. Simillarly,  remove the front  flasher  lens. 
3. Remove  the three  screws  retaining  the side 
lamp  to the  wing. 
4. Also remove  the screws  securing  the flasher 
lamp. 
ELECTRICAL 1861 
5. Ease the  side  and flasher  lamps from their 
locations  in the  wing  and pull them  out as far 
as the  leads  will allow. 
6. Remove  the two screws retaining  the plastic 
bezel 
to the  wing. 
7. Withdraw  the bezel  sufficiently  to gain  access 
to the the  headlamp  retaining screws. 
NOTE:- From this stage  pnwards  the 
procedure  for renewing  the headlamp  bulb 
or  light  unit or removing  and overhauling 
the  headlamp,  is the  same  as that  described 
in  section 
86 page 48 of the  current  Land 
Rover  Workshop  Manual 
SLR 621 EN WM. 
(English). 
To refit. 
8. Refitting of the plastic  bezel and lamps  is a 
reversal 
of instructions 1 to 7. Ensure, 
however,  that when  fitting  the side  and flasher 
lamps  the gap  in the  seal  surround 
is located 
at  the  bottom  to provide  for drainage  and 
ventilation. 
9. Remember  to replace or renew  the rubber 
sealing  washers  over the screws  inside each 
lens. 
Also check  that the fibre  washers  are in 
place  under  the screw  heads  on the  outside 
of 
the lens. 
Printed  in England  by Land  Rover  Printing  Services, 
(02/88) 
9  
						

							f--- . Li .. - --s  
						

							TABLE OF CONTENTS 
SECTION BOOK 
19fJ 
m 
Introduction ........................................................................\
.............................. 
General Specification  Data ........................................................................\
........... L1 
........................... m Engine Tuning  Data ..\>. ............................................................. U 
........................................................................\
............. Torque  Wrench  Settings.. 
........................................................................\
.......... El General  Fitting Instructions 
Recommended  Lubricants, Fluids and Capacities.. 
..................................................... 
........................................................................\
............................. El Maintenance 
1 
........................................................................\
............. Engine 
Fuel  System  (including  Fuel Injection). 
.................................................................... 
... Cooling  System ........................................................................\
.......................... 
Clutch.. ........................................................................\
....................................  ~ 
Manual 
Gearbox  and Transfer Box ........................................................................\
. 
Propeller  Shafts.. ........................................................................\
........................ 
Rear Axle and Final  Drive ........................................................................\
............ w 
Steering ........................................................................\
.................................... 
Brakes ........................................................................\
..................................... 
........................................................................\
.................................. Electrical m>5  
						

							Section 
Number 
BOOK ONE CONTENTS 
Page 
- Repairs and replacement  parts 
-Poisonous substances 
-Fuel handling precautions 
-Fuel tank draining  and repair 
- Service  tools 
- Location  of vehicle  identification  numbers 
1041 GENERAL SPECIFICATION DATA 
3 
- V8 engine data 
- 2.25 litre petrol  engine  data 
-2.25 litre diesel cngine data 
- 2.50 litre  diesel  engine  data 
- General  data - all models 
-Tyre pressures 
-Replacement bulbs and units 
- Vehicle wcights 
* -2.25 litre petrol  engine  data 
. I, 
1 
3 
5 
7 
9 
11 
19 
19 
20 
ENGINE TUNING DATA 
- V8 engine  tuning data 
-2.25 litre petrol  engine  tuning data 
-2.5 litrc petrol cnginc tuning  data 
-2.25 and 2.50 litrc diescl engine  tuning data 
06) TORQUE WRENCH SEITINGS 
-Engines 
-Clutch 
-Gearbox 
-Front axle 
-Rear axle 
-Propeller  shafts 
-Suspension 
-Steering 
-Brakes 
- Electrical 
6 
7 
. .. 
1  
						

							Book One Contents (contd) 
07 GENERAL FITTING INSTRUCTIONS 
-Precautions  against damage 
- Safety precautions 
091 RECOMMENDED  LUBRICANTS, FLUIDS AND CAPACITIES i 
1 
1 
. 
10 
-Preparation  and dismantling 1 
MAINTENANCE 
- Inspection  of components 
-Ball  and roller  bearings 
- Oil seals 
-Joints  and joint  faces 
-Flexible  hydraulic  pipes and hoses 
- Metric  bolt identification 
-Metric  nut identification 
- Hydraulic  fittings 
- Keys and keyways 
-Tab washers,  split pins,  nuts and locking  wire 
-Screw threads 
- Unified thrcad identification 6 
- Recommended  lubricants 
- Anti-freeze proportions 
-Corrosion  inhibitor 
-Capacities 
-Maintenance  Schedules 
-Maintenance - lubrication 
- Maintenance - general maintenance and adjustments 
1 
2