Craftsman 65 Manual
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OwnersManual ® 6.5HORSEPOWER 22REARDISCHARGE POWERPROPELLED ROTARYLAWNMOWER ModelNo. 917.377291 -Safety •Assembly oOperation ,,Maintenance ,Espa5oi RepairParts CAUTION: Readandfollowall SafetyRulesandInstructions beforeoperatingthisequipment Foranswerstoyour questionsaboutthisproduct: Call7am-,-7pm,Mon--Sat; Sun,10am--7pm 1-800-235-5878 Sears,RoebuckandCo.,HoffmanEstates,IL60179
Warranty2ProductSpecifications11 SafetyRules2ServiceandAdjustments14 Assembly4Storage15 Operation6Troubleshootingt6 MaintenanceSchedule10RepairParts33 Maintenance10PartsOrderingBackCover LIMITEDTWOYEARWARRANTYONCRAFTSMANPOWERMOWER Fortwoyearsfromdateofpurchase,whenthisCraftsmanLawnMowerismaintained, lubricated,andtunedupaccordingtotheoperatingandmaintenanceinstructionsinthe ownersmanual,Searswillrepairfreeofchargeanydefectinmaterialorworkmanship. IfthisCraftsmanLawnMowerisusedforcommercialorrentalpurposes,thiswarranty appliesforonly90daysfromthedateofpurchase. ThisWarrantydoesnotcover: oExpendableitemswhichbecomewornduringnormaluse,suchasrotarymower blades,b}adeadapters,belts,aircleanersandsparkplug. •Repairsnecessarybecauseofoperatorabuseornegligence,includingbentcrank- shaftsandthefailuretomaintaintheequipmentaccordingtotheinstructionscon.. tainedintheownersmanual. Warrantyserviceisavailablebyreturningthecraftsmanpowermowertothenearest searsservicecenter/departmentintheunitedstates.Thiswarrantyappliesonlywhile thisproductisinuseintheunitedstates. ThisWarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhich varyfromstatetostate. SEARS,ROEBUCKANDCO.,D/8!7WA,HOFFMANESTATES,ILLINOIS60179 TRAINING: •Readthisoperatorsmanualcarefully. Becomefamiliarwiththecontrolsand knowhowtooperateyourmower propedyoLearnhowtoquicklystop mower. •Donotallowchildrentouseyourmower. Neverallowadultstousemowerwithout properinstructions. •KeeptheareaofoperationclearofaH persons,especiallysmallchildrenand pets. •Usemoweronlyasthemanufacturer intendedandasdescribedinthismanual. •Donotoperatemowerifithasbeen droppedordamagedinanymanner: Alwayshavedamagerepairedbefore usingyourmower, °Donotuseaccessoryattachmentsthat arenotrecommendedbythemanufac- turer`Useofsuchattachmentsmaybe hazardous. ,Thebladeturnswhentheengineis running, PREPARATION: °Alwaysthoroughlychecktheareatobe mowedandclearitofallstones,sticks, wires,bones,andotherforeignobjects. Theseobjectswillbethrownbytheblade andcancausesevereinjury. •Alwayswearsafetyg_assesoreye shieldswhenstartingandwhileusing yourmower.. •Dressproperly.Donotoperatemower whenbarefootorwearingopensandals_ Wearonlysolidshoeswithgoodtraction whenmowing_ °Checkfueitankbeforestartingengine_ Donotfillgastankindoors,whenthe
engineisrunningorwhentileengineis hot.Allowtheenginetocoolforseveral minutesbeforefillingthegastank.Clean offanyspilledgasolinebeforestartingthe engine. ,Alwaysmakewheelheightadjustments beforestartingyourmower.Never attempttodothiswhiletheengineis running. •Mowonlyindaylightorgoodartificial light. OPERATION: oKeepyoureyesandmindonyourmower andtheareabeingcutDonotletother interestsdistractyou. .Donotmowwetorslipperygrass_Never runwhileoperatingyourmower.Always besureofyourfooting--keepafirm holdonthehandlesandwalk. •Donotputhandsorfeetnearorunder rotatingparts.Keepclearofthedischarge openingatalltimes. •Alwaysstoptheenginewheneveryou leaveorarenotusingyourmower,or beforecrossingdriveways,walks,roads, andanygravel--coveredareas. •Neverdirectdischargeofmaterialtoward bystandersnorallowanyoneneartile mowerwhileyouareoperatingit, °Beforecleaning,inspecting,orrepairing yourmower,stoptheengineandmake absolutelysurethebladeandallmoving partshavestopped.Thendisconnectthe sparkplugwireandkeepitawayfromthe sparkplugtopreventaccidentalstarting. •Denotcontinuetorunyourmowerifyou hitaforeignobject.Followtheprocedure outlinedabove,thenrepairanydamage beforerestartingandpperatingyou mower. •Do.notchangethegovernorsettingsor overspeedtheengine_Enginedamageor personalinjurymayresult. oDonotoperateyourmowerifitvibrates abnormally..Excessivevibrationisan indicationofdamage;stoptheengine, safelycheckforthecauseofvibration andrepairasrequired, •Donotmntheengineindoors,Exhaust fumesaredangerous. -Nevercutgrassbypullingthemower towardsyou.Mowacrossthefaceof slopes,neverupanddownoryoumight loseyourfooling.Donotmowexces- sivelysteepslopes_Usecautionwhen operatingthemoweronuneventerrain orwhenchangingdirections.--maintain goodfooting. •Neveroperateyourmowerwithout properguards,plates,grasscatcheror othersafetydevicesinplace. MAINTENANCEANDSTORAGE: •Checkthebladeandtheenginemount- ingboltsoftentobesuretheyare tightenedproperly. •Checkallbolts,nutsandscrewsat frequentintervalsforpropertightnessto besuremowerisinsafeworking condition. °Keepallsafetydevicesinplaceand working. •Toreducefirehazard,keeptheengine freeofgrass,leavesorexcessivegrease andoil. •Checkgrasscatcheroftenfordeteriora... tionandwearandreplacewornbags. Useonlyreplacementbagsthatare recommendedbyandcomplywith specificationsofthemanufacturerofyour mower. •Alwayskeepasharpbladeonyour mowen •Allowenginetocoolbeforestoringinany enclosure. •Neverstoremowerwithfuelinthetank insideabuildingwherefumesmayreach anopenflameoranignitionsourcesuch asahotwaterheater,spaceheater, clothesdryer,etc, CAUTION:Alwaysdisconnecl_sparkplug wireandplacewirewhereitcannotcontaci sparkpluginordertopreventaccidental startingwhensettingup,transporting, adjustingormaltingrepairs. WARNING:Theengineexhaustfromthis productcontainschemicalsknowntothe StateofCaliforniatocausecancer,birth defects,orotherreproductiveharm.
Theseaccessorieswereavailablewhenthislawnmowerwasproduced.Theyarealsoavailable atmostSearsretailoutletsandservicecenters.MostSearsstorescanalsoorderrepairpartsfor you,whenyouprovidethemodelnumberofyourfawnmower:Someoftheseaccessoriesmay notapplytoyourlawnmower: ,LAWNMOWERPE,RFORMANCE CLIPPINGDEFLECTOR FORREARDISCHARGELAWNMOWERS GRASSCATCHERS FOR REARDISCHARGE LAWNMOWERS MULCHERKITS GRASSCATCHERS FOR SIDEDISCHARGE LAWNMOWERS mSTASIJZER GASCANS LAWNMOWERMAINTENANCE MUFFLERS BELTS,[BLADES ............A!R,,FILTERS BLADEAOAP,T,ERs, SPARKPLUGS ENGINEOIL IMPORTANT:Thiscuttingmachineis capableofamputatinghandsandfeetand throwingobjects.Failuretoobservethe followingsafetyinstructionscouldresultin seriousinjuryordeath. Safetystandardsrequireoperatorpres- encecontrolstominimizetheriskofinjury. Yourunitisequippedwithsuchcontrols. Donotattempttodefeatthefunctionofthe operatorpresencecontrolsunderany circumstances. Readtheseinstructionsandthismanualin itsentiretybeforeyouattempttoassemble oroperateyournewlawnmower.Yournew lawnmowerhasbeenassembledatthe factorywiththeexceptionofthosepartsleft unassembledforshippingpurposes,All partssuchasnuts,washers,bolts,etc, necessarytocompletetheassemblyhave beenplacedinthepartsbag.Tbensure safeandproperoperationofyourlawn mower,allpartsandhardwareyouas- semblemustbetightenedsecurely.Usethe correcttoolsasnecessarytoensureproper tightness. TOREMOVELAWNMOWERFROM CARTON O Removeloosepartsincludedwithmower, Cutdowntwoendcorneisofcartonand layendpaneldownflat. Removeallpackingmaterialsexcept paddingbetweenupperandlowerhandle andpaddingholdingoperatorpresence controlbartoupperhandle. Rolllawnmoweroutofcartonandcheck cartonthoroughlyforadditionalloose parts.
HOWTOSETUPYOURLAWN MOWER TOUNFOLDHANDLE IMPORTANT:Unfoldhandlescarefully soasnottopinchordamagecontrol cables. °Raisehandlesuntillowerhandlesection locksintoplaceinmowingposition. •Removeprotectivepadding,raiseupper handlesectionintoplaceonlower handlesandtightenbothhandleknobs. °Removehandlepaddingholding operatorpresencecontrolbartoupper handle. •Yourlawnmowerhandlecanbe adjustedforyourmowingcomfort°Refer toAdjustHandleintheServiceand Adjustmentsectiono[thismanual, Operatorpresence controlbar Upperhandle TOINSTALLATTACHMENTS Yourlawnmowerwasshippedreadytobe usedasamulcher,Toconverttobagging ordischarging: ,Openreardoorandremovemulcher plug,Storemuicherpluginasafeplace. •Youcannowinstallcatcheroroptional clippingdeflector, •Toreturntomulchingoperation,install mulcherplugintodischargeopeningof mower. MulcharplugL__ CAUTION:Donotrunyourlawnmower withoutmulcherpluginplaceorapproved clippingdeflectororgrasscatcherinplace. Neverattempttooperatethelawnmowerwith thereardoorremovedorproppedopen. Lower handle Mowing position
KNOWYOURLAWNMOWER READTHISOWNERSMANUALANDSAFETYRULESBEFOREOPERATINGYOURLAWN MOWER.Comparetheillustrationswithyourlawnmowertofamiliarizeyourselfwilhthelocation ofvariousco_t_olsanda.djustments,savethismanualforfuturereference, Thesesymbolsmayappearonyourlawnmowerorinliteraturesuppliedwiththe producLLearnandunderstandtheirmeaning., CAUTtONENGINE8NG_NEt:ASTSLOWCHOKE ORWARNINGONOFF FUELOIL0ANGER,KEEPHANDS ANDFEETAWAY Enginezonecontrolcabl_Operatorpresencecontrolbar Drivecontrollever Starterhandle._ Grass Engineoilcap witl_dipstick Ddvecover Mulcherplug Gasolinefillercap Enginespeedcontrol Primer ,,11¸ii MEETSCPSCSAFETYREQUIREMENTS Wheeladjuster (oneachwheel) Lawnmowerhousing tumswhentheengineisrunning, OperatorPresenceControlBar-mustbe helddowntothehandletostarttheengine. Releasetostoptheengine. Primer-pumpsadditionalfuelfromthe calburetortothecylinderforusewhenstarting acoldengine. SarterHandle-usedforstartingtheengine. DriveControlLever--usedtoengage power-propelledforwardmotionoflawn mower EngineSpeedControl-locatedonthe sideoftheenginewhichallowsyouto selecteitherfastorslowenginespeed. MutcherPlug-locatedatthedischarge opentngmustberemovedwhenconvert- ingtobaggingordischargingoperation. Searsrotarywalk-behindpowerlawnmowersconformtothesafetystandardsoftheAmerican NationalStandardsinstituteandtheU,S.ConsumerProductSafetyCommission.Theblade
Theoperationofanylawnmowercanresultin foreignobjectsthrownintotheeyes,whichcan resultinsevereeyedamage.Alwayswear safetyglassesoreyeshieldswhileoperating yourlawnmowerorperforminganyadjust- mentsorrepairsWerecommendawide visionsafetymaskeverthespectacleser standardsafetyglasses_ HOWTOUSEYOURLAWNMOWER ENGINESPEEDCONTROL Theenginespeediscontrolledbyalever locatedonthesideoftheengine.Fastposition isforstartingtheengine,normalcutting,and bettergrassbagging°Slowpositionistorlight cutting,trimmingandfueleconomy. ENGINEZONECONTROL CAUTION:Federalregulationsrequirean enginecontroltobeinstalledenthislawn mowerinordertominimizetheriskofblade contactinjury.Donotunderanycircumstances attempttodefeatthefunctionoftheoperator control,Thebladetumswhentheengineis running.. =Yourlawnmowerisequippedwithan Ol_eratorpresencecontrolbarwhich requirestheoperatortobepositioned behindthelawnmowerhandletostartand operatethelawnmower.. Enginespeedcontrollever Primer TOADJUSTCUTTINGHEIGHT •Raisewheelsforlowcutandlowerwheels forhighcut. •Adjustcuttingheighttosuityourrequire- ments.Mediumpositionisbestformost lawns. •Tochangecuttingheight,squeezeadjuster levertowardwheelMovewheelupordown tosuityourrequirements.Besureallwheels areinthesamesetting NOTE:Adjusterisproperlypositionedwhen platetabinsertsintoholeinlever.Also,9- positionadjusters(ifsoequipped)allowlever tobepositionedbetweentheplatetabs. LowerWheelsforHighCutP_ RaiseWheels._-_..__Lever forLowCu, TOATTACHGRASSCATCHER oClosethefliplid,Fliplidmustbeclosed whileoperatinglawnmower. •Liftthereardoorenthemowerhousingand placethegrasscatcherframeontothe formedtabsenthereardoorhingebracket. •Thegrasscatcherissecuredtothelav_n mowerhousingwhenthereardooris loweredontothegrasscatcherframe.: CAUTION:Donotrunyourlawnmower withoutclippingdeflectororapprovedgrass catcherinplace.Neverattempttooperatethe lawnmowerwiththereardoorremovedor propped Hinge bracket Grasscatcher Formed tabs TOEMPTYGRASSCATCHER •Toremovegrasscatcher,releaseoperator presencecontrolbartostopengine. Liftupreardoorandremovethegrass catcherbythehandle. NOTE:Donotdragthebagwhenemptying; itwillcauseunnecessarywear. DRIVECONTROL •Self-propellingiscontrolledbyholdingthe operatorpresencecontrolbardowntothe handleandpushingthedrivecontrollever forwarduntilitclicks;thenreleasethedrive controllever, •Forwardmotionwillstopwhentheoperator presencecontrolbarisreleased.Testop forwardmotionwithoutsteppingengine, releasetheoperatorpresencecontrolbar slightlyuntilthedrivecontroldisengages. Holdoperatorpresencecontrolbardownto handletocontinuemowingwithoutself- propelling. .Tokeepdrivecontrolengagedwhenturning corners,pushdownonhandleandliftfront wheelsoffgroundwhileturninglawn mower.
OperatorpresenceDrive controlbar___._.4_:_,\_,...-.#ontrol \%\%Drivecontrol ..=oolsengagea anvecentre BEFORESTARTINGENGINE OIL Yourlawnmowerisshippedwithoutoilintile engine° •Besuremowerislevelandareaaroundoil fillisclean, ,Removeengineoilcapw/dipstickandfillto thefulilineonthedipstick,. Use27ozs,ofoil.Fortypeandgradeofoil touse,seeENGINEinCustomer Responsibilitiessectionofthismanual. °Pouroilslowly.Donotoverfill. .Checkoillevelbeforeeachuse.Addoilif needed.Filltofulllineondipstick. ,Toreadproperlevel,tightenengineoilcap eachtimer •Reinstallengineoilcapandtighten. Changetheoilafterevery25lloursof operationoreachseason.Youmayneed tochangetheoilmoreo_tenunderdusty, dirtyconditions. GAS •Fillfueltank.Usefresh,clean,regular unleadedgasolinew_haminimumof87 octane,Donotmixoilwithgasoline. Purchasefuelinquantitiesthatcanbeused within30daystoassurefuelfreshness. WARNING:Experienceindicatesthat alcoholblendedfuels(calledgasoholorusing ethanolormethanol)canattractmoisture whichleadstoseparationandformationof acidsduringstorage.Acidicgascandamage thefue!systemofanenginewhileinstorage. Toavoidengineproblems,thefuelsystem shouldbeemptiedbeforestorageof30days orlonger.Diainthefueltank,start{heengine andletitrununtilfuellinesandcarburetorare empty°Usefleshfuelnextseason.See StorageInstruclionsforadditionalinformation. Neveruseengineorcarburetorcleaner productsinfueltankorpermanentdamage mayoccur. TOSTARTENGINE ,,Tostartacoldengine,pushprimerfive(5) timesbeforetryingtostart.Useafin-npush. Thisstepisnotusuallynecessarywhen starlinganenginewhichhasalreadyrunfor afewminutes. °Pushenginespeedcontrollevertofast position. •Holdoperatorpresencecontro_bardownto thehandleandpu{lstarterhandlequickly. Donotallowstarterropetosnapback. •Tostopengine,releaseoperatorpresence controlbar° NOTE:Incoolerweatheritmaybeneces- sarytorepeatprimingsteps,Inwarmer weatheroverprimingmaycausefloodingand enginewiltnotstart.Ifyoudofloodengine, waitafewminutesbeforeattemptingtostart anddonotrepeatprimingsteps. GasolineEngineoilcap _lercapw/dipstick MOWINGTIPS •Undercertainconditions,suchasverytall grass,itmaybenecessarytoraisethe heightofcuttoreducepushingeffortandto keepfromoverloadingtheengineand leavingdumpsofgrassclippings. ,Forextremelyheavycutting,reducethe widthofcutandraisetherearofthelawn mowerhousingone(1)wheeladjuster settinghigherthanthefrontforbetter dischargeofgrass, ,Forbettergrassbaggingandmostcutting conditions,theenginespeedshouldbeset inthefastposition. •Whenusingareardischargelawnmowerin moist,heavygrass,clumpsofcutgrass maynotenterthegrasscatcher.Reduce groundspeed(,pushingspeed)and/orrun thelawnmowerovertheareaasecond time, •Ifatrailofgrassclippingsisleftontheright sideofareardischargelawnmower,mow inaclockwisedirectionwithasmalloverlap tocollecttheclippingsonthenextpass. •Keeptopofenginearoundstarterclearand cleanofgrassclippingsandchaff.Thiswill helpengineairflowandextendenginetife:
oPoresinclothgrasscatcherscanbecome filledwithdirtanddustwihuseand catcherswillcollectlessgrass_Toprevent this,regularlyhosecatchersoffwithwater andletdrybeforeusing. MULCHINGMOWINGTIPS IMPORTANT:Forbestperformance,keep mowerhousingfreeofbuilt-upgrassand trash.CleanUNDERSIDEOFMOWER HOUSINGaftereachuse.SeeCleaningin CUSfOMERRESPONSIBILITIESsectionof thismanual •Thespecialmulchingbladewillrecurthe grassclippingsmanytimesandreduce theminsizesothatastheyfallontothe lawntheywilldisperseintothegrassand notbenoticed.Also,themulchedgrasswii! biodegradequicklytoprovidenutrientsfor thelawnAlwaysmulchwithyourhighest engine(blade)speedasthiswillprovidethe bestrecuttingactionoftheblades. •AvoidCuttingyourlawnwhenitiswet.Wet grasstendstoformclumpsandinterferes withthemulchingaction.Thebesttimeto mowyourlawnistheearlyafternoon,,Atthis timethegrasshasdriedandthenewlycut areawillnotbeexposedtothed_rectsun. •Forbestresults,adjustthelawnmower cuttingheightsothatthelawnmowercuts offonlythetopone-thirdofthegrassblades. Ifthelawnisovergrownitwillbenecessary toraisetheheightofcuttoreducepushing effortandtokeepfromoverloadingthe engineandleavingclumpsofmulched grass.Forextremelyheavymulching, reduceyourwidthofcut,mowslowlyand raisetherearofthelawnmoweronewheel adjustersettinghigherthanthefront. •Certaintypesofgrassandgrassconditions mayrequirethatanareabemulcheda secondtimetocompletelyhidethe clippings.Whendoingasecondcut,mow acrossorperpendiculartothefirstcutpath. -Changeyourcuttingpatternfromweekto week.Mownorthtosouthoneweekthen changetoeasttowestthenextweek.This willhelppreventmattingandgrainingofthe lawn. MAX1/3
,,i_V# ReplaceA_rFillerPaperCadridge_2 1,.Changomot0orionwhenopo_flngu_dot_hoaryloadotinMgh_mb_on_lampen!lures 2.,8ew_emoreofl_nwhenopos_l]ng_n