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Christie Projector DS+6K User Manual

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    							Section 3: Operation  
    3-72 020-100001-01 Rev. 01 (04/07) 
    The Status LED Codes 
    If the status code display on the back of the projector shows one of the following 
    values, you have encountered a likely system error requiring the attention of a 
    qualified service technician (see System Warnings and System Errors, above). 
    Acknowledge and clear the error with 
    Exit Exit from presentation level, or try 
    resetting the projector by powering it off and on again, cooling when necessary. 
    Consult Table 3.5 and contact your dealer if the problem persists. 
    The specific code number identifies the source of the error detected, and is 
    particularly useful in cases where the projector is far away. For example, the code 
    “27” means the lamp could not be turned on. Error codes for this projector are listed in 
    Table 3.5 below. 
    Table 3.5  Error Codes
     
    Code Description GENERAL 12  Software bug. Contact dealer/factory. 13  CRC error in flash ROM. Download new software. 14  Engineering-only programming is complete. Call Christie, replace TIPM. 15  Attempting to download code without being in boot mode 16  Invalid interrupt. Power off/on. If it persists, contact dealer/factory. 17  User forced system to stay in boot mode 18  Jumper for programming boot not installed LAMP FAILURES 20  Lamp turned on unexpectedly (fault related to ballast) 21  Lamp airflow low, overheating imminent 23  Cannot read valid ballast ID 26  Lamp Interlock: lamp door open, lamp not installed 27  Can’t turn lamp on 28  Lamp turned off unexpectedly 29 Lamp ballast overheated POWER AND COOLING 46  Red DMD heatsink overheated 47  Green DMD heatsink overheated 48  Blue DMD heatsink overheated 49 Prism overheated 4C  Projector shutdown due to critical error C0 Lamp blower failure (lamp not turned on) 51  LVPS fan failed (Fan 1) 52  LVPS/ Red cooling fan failed (Fan 2) 53  DC lamp fan failed in 500W / 1kW models (Fan 3) 54  Red DMD heatsink fan failed on 1kW and 1.2kW models (Fan 4) 55  Green DMD heatsink fan failed on 1kW and 1.2kW models (Fan 5) 56  Blue DMD heatsink fan failed on 1kW and 1.2kW models  (Fan 6) 57  TIPM fan failed (Fan 7) 58  TIPM fan failed (Fan 8) TIPM (Image Processor) 60  Boot code CRC failed 61  Unable to program DigMux PLD 62  Unable to program Control PLD 63  Unable to program Bubks PLD 64 Unrecognized ROM type 65  Write to flash ROM failed 66 TIPM failure 67  Downloaded code will not fit 68 Scaler communication problem BUILT-IN KEYPAD 70  Unable to access EEPROM on the built-in keypad 71  EEPROM memory re-initialization on the built-in keypad PANEL DRIVER AND FORMATTER 80 Unrecognized Panel Driver 81  Unable to program device on Panel Driver 82  TI flash download failure 83  TI flash download failure 84  TI flash download failure 85  TI-I2C write failure 86  One or more Formatters not responding — Probable Formatter s/w fault   87  Formatter reports RDRAM failure  
    						
    							 Section 3: Operation 
    020-100001-01 Rev. 01 (04/07)  3-73. 
    88  Red modular Formatter communication failure  89  Green modular Formatter communication failure 8A  Blue modular Formatter communication failure 93  Modular formatter architecture error 94  Modular formatter DMD mismatch 95  Modular formatter sequence mismatch MISCELLANEOUS A0  Unable to program the optional module  A1  Unable to power the optional module  A2  Unable to program the Dual Slot Backplane Module (DSBP) A3  Unable to program the optional Post Processing Module (Warp module) 
    Clear system errors with Exit Exit. If necessary, try resetting the projector by powering it off and on 
    again (cooling if necessary). For detailed information, monitor the RS232 IN port. Contact dealer/factory 
    if error persists. Codes omitted from this table should not appear in your projector. 
    						
    							Section 4 
    Maintenance  
     
    020-100001-01 Rev. 01 (04/07)  4-1 
     
     
    The projector is an international regulatory agency approved product designed for safe 
    and reliable operation. To assure complete safety at all times it is important to 
    acknowledge the following precautions while operating the projector.  
     WARNING  
    Always power down the projector using appropriate procedure 
    and disconnect all power sources before cleaning or servicing. 
     WARNING  
    Always remove the lens when shipping the projector. 
     WARNING  
    NEVER look directly into the projector lens.  
    The high brightness of this projector 
    could cause permanent eye damage. 
     WARNING  
    For protection from ultraviolet radiation, 
    keep all projector shielding intact during operation. 
    CAUTION  
    Qualified personnel should perform installation ONLY. 
    Observe and follow all warnings and instructions marked on the projector. 
    The exclamation point within the equilateral triangle alerts the user to 
    important operating and maintenance (servicing) instructions in the 
    literature accompanying the projector. 
    The lightning flash and arrowhead symbol within the equilateral triangle 
    alerts the user to uninsulated “dangerous voltage” within the projector’s 
    enclosure that may be of sufficient magnitude to constitute a risk of 
    electric shock. 
    Read all operating instructions prior to using the projector. 
    Operate the projector in an environment, which meets the operating range specified in 
    Section 6 – Specifications. 
    4.1 Warnings and 
    Safety 
    Guidelines 
     Labels and Markings f 
     Instructions  f 
     Pro
    jector Location  f  
    						
    							Section 4: Maintenance  
    4-2 020-100001-01 Rev. 01 (04/07)   
    • Do not operate the projector close to water, such as near a swimming pool. Do not 
    operate in extremely humid environments. 
    • Do not place the projector on an unstable cart, stand or table. A projector and cart 
    combination should be used with care. Sudden stops, excessive force and uneven 
    surfaces may cause the projector and cart combination to overturn. 
    • Only use Christie-approved ceiling mount fixture, if the projector is to be ceiling 
    mounted.  
    Lamp: The projector uses a Cermax® Xenon lamp to deliver its high brightness. A 
    lamp should be replaced when it has reached its end of life or if a noticeable change in 
    brightness occurs. Keep track of the number of hours the lamp has been in use (Lamp 
    Menu) and be aware of any changes to brightness. These indicators will help you 
    effectively maintain operation of the projector.  
     WARNING  
    Wait approximately five minutes after powering down the 
    projector to allow internal cooling fans to stop and for the 
    lamp to cool sufficiently before removing.  
    Never attempt to remove the lamp housing directly 
    after use. The lamp is under great pressure when hot 
    and may explode, causing personal injury and/or 
    property damage. Allow cooling completely. 
     WARNING  
    Use only lamps supplied by Christie. Use lamps of the correct 
    wattage for your projector model when replacing. 
    Filter: Replace the filter when you replace the lamp or sooner if required. It is 
    important the filter be replaced regularly to ensure sufficient airflow through the 
    projector, otherwise it could cause the projector to overheat.  
      WARNING  
    Use only filters supplied by Christie. 
    Refer to 4.4 Lamp and Filter Replacement for instructions. 
     The North American rated line cord is provided with each projector. Ensure 
    that you are using a line cord, socket and power plug that meets the 
    appropriate local rating standards.
     
    Use only the attachments and/or accessories recommended by Christie. Use of others 
    may result in the risk of fire, shock or personal injury. 
     WARNING  
    Use only an AC power cord recommended by Christie. Do not attempt 
    operation if the AC supply and cord are not within the specified voltage 
    and power range. 
     Lamp f 
     Power Cord  f 
     and Attachments  
    						
    							  Section 4: Maintenance 
    020-100001-01 Rev. 01 (04/07)  4-3. 
    • Do not set or rest items on the power cord. Place the projector in an area where 
    the projector cord cannot be abused or damaged by persons walking on it or by 
    objects rolling over it. 
    • Operate the projector at the specified voltage only. Do not overload power outlets 
    and extension cords as this can result in fire or shock hazards. 
    • The projector is equipped with a three-wire plug having a third grounding pin. 
    This is a safety feature – if you are unable to insert the plug into an outlet contact 
    an electrician to have the outlet replaced. Do not defeat the safety purpose of this 
    grounding-type plug.  
     
    Slots and vents in the projector provide ventilation. Never block or cover these 
    openings. This ensures reliable operation of the projector and prevents overheating.  
    • Do not place the projector over a radiator or heat register. The projector should 
    not be placed in an enclosure unless proper ventilation is provided. 
    • Do not insert objects into the ventilation openings of the projector. They may 
    touch dangerous voltages or short-out components resulting in a fire or shock 
    hazard. Do not spill liquids of any kind into the projector. Should an accidental 
    spill occur, immediately unplug the projector and have it serviced by a qualified 
    service technician. 
    If any of the following conditions exist, immediately unplug the projector from the 
    power outlet and ask a qualified service technician to look at it. 
    • The power cord has been damaged. 
    • The internal cooling fans do not turn on within two minutes when the projector is 
    first powered up.  
    • Liquid has been spilled into the projector. 
    • The projector has been exposed to excessive moisture. 
    • The projector is not operating normally or its performance has significantly 
    deteriorated in a short period of time. 
    • The projector has been dropped or the shipping case (if applicable) has been badly 
    damaged. 
     WARNING  
    Do not attempt to service the projector yourself. All 
    servicing must be performed by Christie accredited 
    service technicians. 
    Use replacement parts that are manufacturer-approved 
    only. Use of any other part other than the ones specified 
    by the manufacturer can result in fire, electric shock or 
    risk of personal injury and irreparable equipment 
    damage. 
     Ventilation f 
     Servicin
    g f  
    						
    							Section 4: Maintenance  
    4-4 020-100001-01 Rev. 01 (04/07)   
     
    Table 4.1. Maintenance Guide 
    Part Description Frequency Action 
    Lens   As required  Clean the lens only when absolutely 
    necessary. A small amount of dust on the 
    lens has very little effect on picture quality. 
    To clean: Use a soft lint-free cloth without 
    any chemicals. Use only a high-quality 
    coated optics cleaning fluid, which can be 
    purchased from most camera supply stores. 
    Apply the coated optics fluid directly onto 
    the lint-free cloth until moistened. Wipe in a 
    single sweep across the surface of the lens. 
    To avoid scratching the lens do not
     scrub or 
    rub in a circular motion. Discard the cloth 
    after every use.  Do not use cleaning tools 
    treated with Ether. Do not use cleaning 
    solvents that contain ammonia. Use 
    compressed air to remove any particles 
    remaining on the lens. 
    As required CLEAN: Clean if absolutely necessary. 
    Never touch the glass surface of the lamp. 
    Fingerprints left on the glass will seriously 
    degrade lamp performance or cause 
    “hotspots” which can lead to an 
    accumulation of intense heat in the touched 
    area and cause the lamp to shatter. 
    To clean: Wait until lamp is cool. Moisten a 
    clean, lint-free cotton cloth with isopropyl 
    alcohol and gently rub the surface of the 
    glass in a circular motion until clean. 
    Lamp  
     
     
     
     
     
     
     
     
     
     
       
     1000 hrs or sooner 
    if required REPLACE: Refer to 4.4 Lamp and Filter 
    Replacement procedure later in this section. 
    Filters 
    Whenever a lamp is 
    replaced or sooner 
    if required REPLACE: Do not reuse old filters. Use the 
    filter provided in the Christie Lamp and 
    Filter Kit.  
    Covers (External)  As required 
    CLEAN: Clean dust from external covers 
    using a clean, lint free cotton cloth as 
    required.  
    NOTE: Before cleaning the modules, it is 
    recommended that you install the lens cap. 
    This will keep dust particles from settling on 
    the glass surface of the lens. 
     
     
     WARNING  
    Proper face shield and protective gloves are required if 
    the lamp module is removed from the projector.
    4.2 Cleaning and 
    Maintenance 
    Guide  
    						
    							  Section 4: Maintenance 
    020-100001-01 Rev. 01 (04/07)  4-5. 
     
    The IR Remote Keypad uses two AA size, 1.5V batteries (preferably alkaline). To 
    install new batteries:  
    1) Open the battery 
    compartment at the backside 
    of the keypad by placing your 
    thumb in the oval depression 
    and sliding the cover out about 
    ½ inch. See Figure 4.1. 
    Remove the old batteries and 
    properly discard. Wait a 
    minute or two.  
    2) Place the new batteries in 
    the compartment, orienting the 
    positive/negative of each 
    battery according to the labels in the compartment. When the batteries are in place, 
    replace the cover by placing the cover ½ inch from its closed position and slide it into 
    place. Do not force the cover.  
    NOTE: Always wait a minute or two when replacing batteries so that the internal 
    electronics discharge and can recognize the change. 
     
    Use the following instructions when replacing the lamp. The lamp is located at the 
    back of the projector (below the input panel) and can be accessed by removing the 
    lamp access panel. Use only the Christie approved Lamp and Filter Kit for your 
    specific projector model. See Table 4.2 below. 
     
     
     
     
     
     
     
     
     
     
     
     
    4.3 Replacing 
    Remote 
    Batteries 
    4.4 Lamp and Filter 
    Replacement 
    Figure 4.1.Replacing Batteries  
    						
    							Section 4: Maintenance  
    4-6 020-100001-01 Rev. 01 (04/07)   
    Table 4.2. Lamp/Filter Replacement Kits 
    Projector ModelModel Number Lamp Type (Watts) Lamp/Filter Kit Required 
    Mirage S+3K 38-DSP102-x4 03-000832-51P 
    Mirage HD3 104-012101-xx 003-120118-01 
    Matrix S+2K 38-DSP102-x6 03-000832-51P 
    Matrix HD2 104-023101-xx 003-120118-01 
    DLV1400-DX 38-DSP102-x5 03-000832-51P 
    DLV1920-DX 104-017101-xx 500W 
    003-120118-01 
    Christie DS+6K 38-DSP104-x5 03-000833-51P 
    Christie DS+5Kc 38-DSP104-x8 03-000833-51P 
    Christie HD6K  104-006101-xx 
    003-120117-01 
    Christie HD5Kc 104-007101-xx 003-120117-01 
    Christie DW3K/Kc 38-DHD103-x3/-x4 03-000833-51P 
    Mirage S+6K 38-DSP104-x6 03-000833-51P 
    Mirage HD6 104-013101-xx 003-120117-01 
    Matrix S+5K 38-DSP104-x7 03-000833-51P 
    Matrix HD4 104-016101-xx  
    1000W 
    003-120117-01 
    Christie DS+8K 38-DSP106-x3 03-000834-51P 
    Christie HD8K  104-008101-xx  003-120116-01 
    Christie HD7Kc 104-018101-xx 003-120116-01 
    Christie DW6K/Kc 38-DHD106-x3/-x4 03-000834-51P 
    Mirage S+8K 38-DSP106-x4 03-000834-51P 
    Mirage HD8 104-014101-xx 003-120116-01 
    Matrix HD7  104-024101-xx 1200W 
    003-120116-01 
    A lamp should be replaced when it reaches its end of life or sooner if a noticeable 
    degradation in brightness occurs (typical in aging lamps). You can set the number of 
    hours you expect to log with the lamp before replacing it, by setting the Lamp Limit 
    in the Lamp menu. The LED’s next to the built-in keypad will flash “LP” when lamp 
    time has expired. You can also enable a warning message to appear upon powering up 
    the projector that will indicate the lamp has reached the limit you set, by entering a 
    checkmark beside the Lamp Message option.  
    NOTE: The lamp mode you choose to run the projector in may have an impact on the 
    number of hours expected for the lamp. 
    Tools required: #2 Phillips screwdriver  
    Warnings 
     A qualified service technician must perform lamp replacement. 
     Cool the lamp completely and handle by the housing only. 
     Install the correct wattage lamp supplied by Christie (see above) and read the 
    Lamp Replacement procedure in its entirety before proceeding.  
     Do not touch the glass surface of the lamp. Fingerprints left on the surface can 
    lead to an intense accumulation of heat called a “hotspot”, which could 
    potentially result in the lamp shattering. It is recommended you wear clean, lint-
    free gloves and a face shield when working with the lamp. 
     
     
     
      
    						
    							  Section 4: Maintenance 
    020-100001-01 Rev. 01 (04/07)  4-7. 
    1. TURN THE LAMP OFF 
    Press 
     (power) to turn the lamp off. Allow the cooling fans to stop 
    automatically (within approximately five minutes) before proceeding with Step 2. 
    This wait period is also required to allow the lamp to sufficiently cool before 
    handling. 
    2. UNPLUG THE PROJECTOR 
    When the cooling fans have stopped, turn the projector’s main switch off, and 
    unplug. 
     WARNING  
    Always power down and unplug the projector prior to 
    servicing. Allow the lamps to cool before handling 
    3. REMOVE THE LAMP DOOR 
     WARNING  
    Protective gear required. Wear a face shield. 
     
    Using a #2 Phillips screwdriver, 
    remove the two (2) screws securing 
    the lamp door, which is located at 
    the rear of the projector below the 
    input panel. See Figure 4.2. 
     
    4. RELEASE THE LAMP LOCK 
    Pull out and turn the lamp lock lever, which is located to the left of the lamp 
    module, and turn it ¼ turn counter clockwise to the “unlock” position. See Figure 
    4.3. 
     
    Figure 4.3. Release the Lamp Lock Figure 4.2. Open Lamp Door 
    						
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