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Christie Digital Systems Ds+60, Dw30, Matrix 3000 Users Manual

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    							Section 3: Operation 
     
    Christie DS+60/DW30/Matrix 3000 User’s Manual     3-65  
    Other Signal Error Messages 
    In addition to the common Bad Sync and “No Signal” errors, you may encounter a 
    signal error message indicating that HSYNC and/or VSYNC are either too fast or too 
    slow. When such a message appears, check the frequencies shown in the Status menu. 
    If they are correct, then the signal is not recognized by the projector. On some PCs 
    you may be able to change the settings to generate a compatible signal. If the 
    frequencies shown in the Status menu are incorrect, check the cabling to see where the 
    problem might originate. 
    When the projector encounters a system malfunction, either a System Warning 
    message or a System Error message may appear. Both types of messages are 
    accompanied by a numerical error code on the LED status display window next to the 
    built-in keypad. A system malfunction can be cleared with 
    Ex i t Ex i t  from 
    presentation level, but may indicate the need for service by a qualified service 
    technician. 
    NOTE: System messages appear on-screen only if Display Error Messages has been 
    set to “Screen” or “All”. 
    System Warnings 
    A system warning indicates that a system malfunction has been detected (see Status 
    LED Codes, below). A system warning message replaces any input signal message 
    and disappears when the input signal status changes. While the projector will remain 
    operational, the message indicates the presence of a potentially serious problem that 
    should be reported to the manufacturer. You can press 
    Ex i tEx i t to remove the 
    message, but for best results you should reset the projector—power the projector 
    down and up again with the 
     (power) key. 
    System Errors 
    A system error message indicates that a serious malfunction has been detected and 
    must be reported to the manufacturer as soon as possible (see Status LED Codes, 
    below). The projector will no longer operate and must be reset—power the projector 
    down and up again with the 
     (power) key. 
    The Status LED Codes 
    If the status code display on the back of the projector shows one of the following 
    values, you have encountered a likely system error requiring the attention of a 
    qualified service technician (see System Warnings and System Errors, above). 
    Acknowledge and clear the error with 
    Ex i t Ex i t from presentation level, or try 
    resetting the projector by powering it off and on again, cooling when necessary. 
    Consult and contact your dealer if the problem persists. 
    The specific code number identifies the source of the error detected, and is 
    particularly useful in cases where the projector is too far away to read the 
    accompanying text message in the LED status display window. For example, the code 
    “27” means “Lamp 1 could not be turned on”. Error codes for this projector are listed 
    in the table below.   S
    ystem Warnings / Errors  
    						
    							Section 3: Operation 
    3-66   Christie DS+60/DW30/Matrix 3000 User’s Manual  
     Code Description GENERAL 12  Software bug. Contact dealer/factory. 13  Flash memory corrupted. Download new software. 14  Engineering only programming is complete. Call Christie, replace TIPM. 15  Attempting to download code without being in boot mode 16  Invalid interrupt. Power off/on. If it persists, contact dealer/factory. 17  Forced boot mode. Keys held down too long. 18  Attempting to program boot mode without jumper LAMP FAILURES 21  Lamp compartment too hot 25  Lamp 1 not installed 26  Lamp 1 Interlock: door open, lamp not installed 27  Unable to turn lamp 1 ON 28  Lamp 1 shut off unexpectedly 29  Lamp 1 driver overheated 2A  Lamp 1 driver operation error (e.g. too hot can’t start) 2C  Lamp 1 driver UART communications failure 30  Lamp 2 not installed 31  Lamp 2 door open 32  Unable to turn lamp 2 ON (unknown reason) 33  Lamp 2 shut off unexpectedly 34  Lamp 2 driver overheated 35  Lamp 2 driver reports operation error (e.g. too hot can’t start) 36  Lamp 2 driver UART communications failure 37  Lamp Watchdog Tripped – Unless lamps turn on again after 3 minutes, assume software hung. POWER AND COOLING 41  Lamp 1 driver Vcc to low 42  Color wheel 1 stopped for at lease one second 44  Lamp 2 driver Vcc too low 45  Color wheel 2 stopped for at least one second 4C  Projector shutdown due to critical error 51 TIPM fan failed 53 Main blower failed 56  Engine fan failed 57  Lamp 1 driver fan failed 58  Lamp 1 fan failed 59  Lamp 2 driver fan failed 5A  Lamp 2 fan failed TIPM (image processor) 60  Boot code CRC failed 61  Unable to program the DigMux PLD 62  Unable to program the Control PLD 63  Unable to program the BUBKS PLD 64  Unrecognized ROM type 65  Write to flash ROM failed 66  General image processor failure 67  Downloaded code will not fit in the ROMs 68  Communication problem with scaler on image processor BUILT-IN or EEPROM  70  Unable to access the EEPROM on the built-in keypad 71  EEPROM memory re-initialization (built-in keypad) 72  Unable to access the EEPROM on the lamp module 73  Unable to access the EEPROM on the Back End Board BACK END BOARD  80  Unable to detect Back End Board 81  Unable to program a device on the programming bus 82  TI flash download failure – not started 83  TI flash download failure – partial write 84  TI flash download failure – checksum read 85  TI – I2C write failure 86 Communications failure BACKPLANE or OPTIONAL INTERFACE MODULE A0  Unable to program the Option Card A1  Unable to power the Option Card  A2  Unable to program the Backplane module A3  Unable to program the Warp Module  
    Clear system errors with Ex i t Ex i t. If you encounter a system error, try resetting the projector by powering it off and on 
    again (wait at least 90 seconds and allow for proper cooling). For detailed information, monitor the RS232 IN port. Contact 
    dealer/factory if error persists and if a code appears that is not listed.
     
     
     Error Codes  
    						
    							Section 4 
    Maintenance  
     
      Christie DS+60/DW3K/Matrix 3000 User’s Manual     4-1 
     
    The projector is an international regulatory agency approved product designed for safe 
    and reliable operation. It is important to acknowledge the following precautions while 
    operating the projector to assure complete safety at all times. 
     WARNING 
    Always remove the lens when shipping the 
    projector.  
     
     WARNING 
    NEVER look directly into the projector lens.  
    The high brightness of this projector 
    could cause permanent eye damage. 
     WARNING 
    For protection from ultraviolet radiation, 
    keep all projector shielding intact during operation. 
     
    Installation should be performed by qualified 
    personnel. 
    Observe and follow all warnings and instructions marked on the projector. 
    The exclamation point within the equilateral triangle alerts the user to 
    important operating and maintenance (servicing) instructions in the 
    literature accompanying the projector. 
    The lightning flash and arrowhead symbol within the equilateral 
    triangle alerts the user to uninsulated “dangerous voltage” within the 
    projector’s enclosure that may be of sufficient magnitude to constitute 
    a risk of electric shock. 
    Read all operating instructions prior to using the projector. 
    4.1 Warnings and 
    Safety 
    Guidelines 
     
      Labels and Markings 
     Instructions   
    						
    							Section 4: Maintenance  
    4-2   Christie DS+60/DW30/Matrix 3000 User’s Manual  
     
    Operate the projector in an environment, which meets the operating range as specified 
    in Section 6 – Specifications. 
    ◊ Do not operate the projector close to water, such as near a swimming pool. Do not 
    operate in extremely humid environments. 
    ◊ Do not place the projector on an unstable cart, stand or table. A projector and cart 
    combination should be used with care. Sudden stops, excessive force and uneven 
    surfaces may cause the projector and cart combination to overturn. 
    ◊ If the projector is to be ceiling mounted, use only the Christie-approved ceiling 
    mount fixture. 
    The two 300W P-VIP lamps in the projector require replacement when they have 
    reached their end of life (approximately 1500 hours), if they have failed during 
    operation, or have a drastic change in brightness (typical of aging lamps). To 
    effectively maintain operation of the projector it is best to be aware of any changes 
    that occur in brightness and the number of hours each lamp is in use. Refer to 4.4. 
    Lamp Replacement for more details on lamp replacement. 
    NOTE: These are mercury-containing lamps. Handle appropriately. Refer to 
    Appendix G for the lamp product safety data sheet. 
    Follow all safety and warning precautions regarding lamp replacement and handling. 
     WARNING  
    Wait approximately 5 minutes to allow the lamp to cool 
    before removing.  
    Do not stick hands into the lamp compartment during 
    lamp replacement.  
    The lamp is under great pressure when hot and may 
    explode causing physical injury and/or property 
    damage. Allow a lamp to cool before handling and/or 
    powering down and unplugging the projector.  
    Use only the lamps supplied by CHRISTIE, in the Lamp 
    Replacement Kit. 
    Use only the attachments and/or accessories recommended by CHRISTIE. Use of 
    others may result in the risk of fire, shock or personal injury. 
     WARNING 
    Use only the AC power cord supplied. Do not attempt 
    operation if the AC supply is not within the specified 
    voltage and power range. See Section 6. 
    ◊ Do not set or rest items on the power cord. Place the projector in an area where 
    the projector cord cannot be abused or damaged by persons walking on it or by 
    objects rolling over it. 
    ◊ Operate the projector at the specified voltage only. Do not overload power outlets 
    and extension cords as this can result in fire or shock hazards.   Pro
    jector Location  
     Lamps 
     
     
     
     Power Cord  
     and Attachments 
      
    						
    							Section 4: Maintenance  
     
    Christie DS+60/DW30/Matrix 3000 User’s Manual     4-3  
    ◊ The projector is equipped with a three-wire plug having a third grounding pin. 
    This is a safety feature – if you are unable to insert the plug into an outlet contact 
    an electrician to have the outlet replaced. Do not defeat the safety purpose of this 
    grounding-type plug.  
     
    Slots and vents in the projector provide ventilation. Never block or cover these 
    openings. This ensures reliable operation of the projector and prevents overheating.  
    ◊ Do not place the projector over a radiator or heat register. The projector should 
    not be placed in an enclosure unless proper ventilation is provided. 
    ◊ Do not “poke” objects into the ventilation openings of the projector. They may 
    touch dangerous voltages or short-out components resulting in a fire or shock 
    hazard. Do not spill liquids of any kind into the projector. Should an accidental 
    spill occur, immediately unplug the projector and have it serviced by a qualified 
    service technician. 
    If any of the following conditions exist, immediately unplug the projector from the 
    power outlet and ask a qualified service technician to look at it. 
    ◊ The power cord has been damaged. 
    ◊ The internal cooling fans do not turn on when the projector is first powered up.  
    ◊ Liquid has been spilled into the projector. 
    ◊ The projector has been exposed to excessive moisture. 
    ◊ The projector is not operating normally or its performance has significantly 
    deteriorated in a short period of time. 
    ◊ The projector has been dropped or the shipping case (if applicable) has been badly 
    damaged. 
     WARNING 
    Do not attempt to service the projector yourself. All 
    servicing must be performed by CHRISTIE accredited 
    service technicians. 
    Use replacement parts that are manufacturer-approved 
    only. Use of any other part other than the ones specified 
    by the manufacturer can result in fire, electric shock or 
    risk of personal injury and irreparable equipment 
    damage. 
     WARNING 
    Never service the projector while it is still plugged in. 
    There are exposed voltages that could cause severe 
    physical injuries and possibly death. Always unplug the 
    projector and wait 2 minutes to allow the capacitors on 
    the power supply to discharge before removing the 
    projector’s covers.
     Ventilation 
     Servicing  
    						
    							Section 4: Maintenance  
    4-4   Christie DS+60/DW30/Matrix 3000 User’s Manual  
     
     WARNING 
    Always power down and unplug the projector before 
    cleaning or servicing. 
     
    Table 4.1. Maintenance Guide 
    Part Description Frequency How to clean 
    Lens  As required 
    CLEAN: Clean if absolutely necessary. A 
    small amount of dust on the lens has very 
    little affect on picture quality. 
    To clean: Apply a solvent such as acetone, 
    alcohol or vinegar sparingly to clean, lint-
    free lens tissue. Wipe across the surface of 
    the lens. Do not scrub or rub tissue in 
    circular motion, this will scratch the lens. Do 
    not reuse tissue. Do not use cleaning tools 
    treated with Ether. If particles still appear on 
    the lens, try using compressed air to remove. 
     
    As required CLEAN 
    (front glass only): Clean if absolutely 
    necessary. Never touch the glass surface of 
    the lamp. Any oil (left by fingerprints) will 
    seriously degrade lamp performance or cause 
    “hotspots” which can lead to an 
    accumulation of intense heat in the touched 
    area and cause the lamp to shatter. 
    To clean, wait until lamp is cool. Moisten a 
    clean, lint-free cotton cloth with isopropyl 
    alcohol and gently rub the surface of the 
    glass in a circular motion until clean. Lamp Module  
    (300 W P-VIP) 
     
     
     
     
     
     
     
     
     
      
     1500 hours or 
    sooner if required REPLACE: Refer to 4.4 Lamp Replacement 
    for instructions. 
    Covers As required 
    CLEAN: Clean dust from external covers 
    using a clean, lint free cotton cloth as 
    required. NOTE: Before cleaning the 
    modules, it is recommended that you install 
    the lens cap. This will keep dust particles 
    from settling on the glass surface of the lens. 
     
     
    4.2 Cleaning and 
    Maintenance 
    Guide  
    						
    							Section 4: Maintenance  
     
    Christie DS+60/DW30/Matrix 3000 User’s Manual     4-5  
     
    The optional IR remote uses two AA size, 1.5V alkaline batteries. To replace the 
    batteries simply turn the remote over and push out the cover using the finger groove, 
    as shown in (1) Figure 4.1.  
    Remove and properly discard the old batteries. Insert new batteries in the proper 
    positive/negative orientation as shown etched in the bottom of the compartment (2). 
    Replace the cover by inserting the tabbed end into the opening and snapping the 
    opposite end into place.    
     
    Figure 4.1. Replacing remote batteries  
     
    The projector uses two 300W P-VIP lamps and can be operated with both lamps ON 
    (Dual Lamp Operation mode) or with one lamp ON (Single Lamp Operation mode).  
    The projector has the ability to automatically switch modes to maintain continuous 
    operation.  
    When do I replace a lamp? Lamps that have shown a drastic reduction in 
    brightness or have reached their end of life (approx 1500 hours) should be replaced 
    immediately. You can check the number of hours each lamp has been in use by 
    looking up the number of 
    LAMP HOURS in individual lamp submenus or in the Status 
    menu.  From the Lamp menu, you can also set a 
    LAMP LIMIT and enable the projector 
    to send a warning message when it’s powered on to indicate the lamps have reached 
    their set limit.  
    At anytime during operation, you can check the status of a lamp by checking the lamp 
    status in individual lamp submenus – More, Lamp 1 or More, Lamp 2. You will see 
    one of six states: “Good”, “Cooling Fan #8 Failed”,  “Cooling Fan #10 Failed, 
    “Interlock Tripped”, “Failed to Strike”, “Turned Off Unexpectedly”, “Color Wheel 
    Stopped”, “Driver Vcc too Low” or “Lamp Not Installed”. A status of “Failed to 
    Strike” or “Turned Off Unexpectedly” indicates a failure that requires further 
    investigation and may or may not be directly related to the lamp. 
    If you have ruled out the cause being an aged lamp or another component in the 
    projector, it may indicate that your lamp has prematurely burned out or failed for 
    some other reason (check status LEDs and/or error codes through RS-232, if 
    possible). Burned out lamps or lamps that have failed due to some characteristic flaw 
    should be replaced, as soon as possible.  
    In general, monitor the performance of your projector and replace lamps as needed.
    4.3 Replacing 
    Remote 
    Batteries 
    4.4 Lamp 
    Replacement  
    						
    							Section 4: Maintenance  
    4-6   Christie DS+60/DW30/Matrix 3000 User’s Manual  
    To replace a lamp: 
    1. Press 
     to power down the projector and allow the lamp to cool for 
    approximately 5 minutes after the fans have turned off before continuing with 
    Step 2. If required, you can switch lamp modes and cut power to the lamp you 
    want to replace without having to power down the projector and interrupt a 
    presentation.  Check the Lamp menu to ensure the lamp operation mode has been 
    switched to the other lamp. Allow the lamp to cool sufficiently before continuing 
    with Step 2.  
    NOTE: Opening a lamp door with a “live” lamp will cause the projector to 
    automatically cut power to that lamp. 
     WARNING 
    Wait at least 5 minutes after powering down or switching 
    lamp operation modes to allow the lamp to cool 
    sufficiently before removing.  
     
    Figure 4.2. 
    2.  Remove the single screw from the 
    lamp door you want to open. 
    NOTE: The amber window on the 
    door (Figure 4.2.) should be dim. If 
    it “glows” then the lamp in this 
    compartment is still on. Manually 
    switch to the other single lamp 
    operation mode to cut power to the 
    lamp before replacing. (Figure 4.3) 
     
    3. Swing the lamp door open. (Figure 
    4.3.)  
     
    4.  Using a screwdriver or fingers, turn the three lock screws on the lamp module 
    counter-clockwise a quarter turn each to “unlock” it.  (Figure 4.4.) 
    5.  Using the two finger guides molded into the lamp housing, pull the lamp straight 
    out of the projector. (Figure 4.4) The lamp module disconnects from the terminal 
    block located at the back of the lamp compartment.  
     
    Figure 4.3.  
    						
    							Section 4: Maintenance  
     
    Christie DS+60/DW30/Matrix 3000 User’s Manual     4-7  
     
    Figure 4.4. 
    6.  Discard the lamp using approved disposal methods for your area. NOTE: Lamps 
    containing mercury must be treated as hazardous waste if discarded in large 
    volumes.  
     WARNING 
    Do not stick hands into an empty lamp compartment, 
    especially if the other lamp is still on. The lamp 
    compartment can become quite hot and cause physical 
    injury. 
    7.  On the new lamp module, turn the 
    three lock screws to the “unlock” 
    position before inserting it into the 
    lamp compartment. Align the lamp 
    with the three pins located at the 
    back of the compartment. Insert the 
    lamp all the way in until it is fully 
    seated. (Figure 4.5) 
    8.  Turn the three lock screws on the 
    new lamp module clockwise a 
    quarter turn to “lock” it in place. 
    (See Figure 4.4 for lock screw 
    position.) 
    9.  Close the lamp door and tighten the 
    screw to secure it in place. 
    NOTE: The projector automatically detects a new lamp and records the serial number 
    in software the next time it’s powered up. Manual entry of the serial number is not 
    required. 
     
    Figure 4.5. 
      
    						
    							Section 4: Maintenance  
    4-8   Christie DS+60/DW30/Matrix 3000 User’s Manual  
     
    Use the following instructions when replacing a projection lens: 
     NOTE for first time use: The projection lens is shipped separately from the 
    projector. Before you install a lens it is important to remove the lens plug from 
    the lens opening in the projector and the protective end cap from the lens.  
    1.  Power down the projector and wait 5 minutes to allow the lamps to cool before 
    continuing with Step 2.  
    2.  Place the lens cap on the projection lens to protect it from being damaged during 
    the installation or removal process.  
    3. When removing the projection lens - Press and hold the 
    LENS RELEASE button 
    located in the bottom right corner of the projector’s front panel. Grasp the lens 
    barrel with your free hand and turn it in a counter-clockwise direction until it can 
    be removed from the projector. Release the 
    LENS RELEASE button.  
    OR 
    When installing a projection lens, complete Steps 1 and 2 above. Slide the lens 
    into the lens opening in the projector and turn clockwise until it is fully installed. 
     Remove the protective end cap from a new lens before installing 
    otherwise you could damage the projector.
     
     
     
    Figure 4.6. 
     
    4.5 Replacing the  
    Projection Lens  
    						
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