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Briggs & Stratton Engine Model 400000 440000 MS3874 Instructions Manual

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    							Operating & Maintenance Instructions
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    BRIGGSandSTRATTON.com Copyright Briggs & Stratton Corporation
    Milwaukee, Wisconsin 53201 U.S.A.Form No. MS-3874-3/07
    Printed in U.S.A.
    Intek 
    Extended Life SeriesModel 400000 Model 440000Intek 
    Extended Life Series 
    						
    							
    
    
    
    
    
    
     
    
    
    
    
    °C -30°F-20 020 40 60 80 100
    -20 -10 0 10 20 30 40
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    891011
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    							GB
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    1
    Note: (This note applies only to engines used in the U.S.A.) Maintenance, replacement or repair of the emission control devices and systems may be performed
    by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton
    warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer.
    How To Use Manual Figures
    −refer to figures inside covers.
    − refer to engine components in figure
     .
    −refer to part/action in figures.
    191
    Record your engine
     Model, Type and Code numbers
    here for future use.
    Record your date of purchase here for future use.
    In the state of California, OHV Model 400000 and
    440000 engines are certified by the California Air
    Resources Board to meet emissions standards for 250
    hours. Such certification does not grant the purchaser,
    owner or operator of this engine any additional
    warranties with respect to the performance or opera-
    tional life of this engine. This engine is warranted solely
    according to the product and emissions warranties
    stated elsewhere in this manual.
    Technical Information
    Engine Power Rating Information
    The gross power rating for individual gas engine
    models is labeled in accordance with SAE (Society of
    Automotive Engineers) code J1940 (Small Engine
    Power & Torque Rating Procedure), and rating perfor-
    mance has been obtained and corrected in accordance
    with SAE J1995 (Revision 2002-05). Torque values are
    derived at 3060 RPM; horsepower values are derived
    at 3600 RPM. Actual gross engine power will be lower
    and is affected by, among other things, ambient
    operating conditions and engine-to-engine variability.
    Given both the wide array of products on which engines
    are placed and the variety of environmental issues
    applicable to operating the equipment, the gas engine
    will not develop the rated gross power when used in a
    given piece of power equipment (actual on-site" or net
    power). This difference is due to a variety of factors
    including, but not limited to, accessories (air cleaner,
    exhaust, charging, cooling, carburetor, fuel pump,
    etc.), application limitations, ambient operating condi-
    tions (temperature, humidity, altitude), and engine-to-
    engine variability. Due to manufacturing and capacity
    limitations, Briggs & Stratton may substitute an engine
    of higher rated power for this Series engine.
    Engine Components (see fig. )
    1
    Rotating screen
    2
    Oil fill/Dipstick
    3
    12V electric starter
    4
    Fuel filter (if equipped)
    5
    Oil drain plug
    6
    Spark plug wire
    7
    Fuel pump
    8
    Air cleaner
    9
    Intake manifold
    10
    Choke control bracket
    11
    Carburetor
    12
    Throttle control bracket
    13
    Engine Model Type Code
    xxxxxx xxxx xx xxxxxxxx
    14
    Oil filter
    Hazard Symbols and Meanings
    Explosion
    Toxic Fumes
    Moving PartsShock Hot Surface
    Kickback Fire
    International Symbols and Meanings
    On Off
    Fuel Shutoff Read Owner’s
    ManualStop
    FuelChoke Safety Alert
    Oil
    Safety Precautions
    * Briggs & Stratton does not necessarily know what
    equipment this engine will power. For that reason,
    you should carefully read and understand the
    operating instructions for the equipment on which
    your engine is placed.
    BEFORE OPERATING ENGINE
    •Read entire Operating & Maintenance Instructions
    AND the instructions for the equipment this engine
    powers.*
    •Failure to follow instructions could result in serious
    injury or death.
    THE OPERATING & MAINTENANCE
    INSTRUCTIONS CONTAIN SAFETY
    INFORMATION TO
    •Make you aware of hazards associated with engines
    •Inform you of the risk of injury associated with those
    hazards, and
    •Tell you how to avoid or reduce the risk of injury.
    The safety alert symbol is used to identify safety
    information about hazards that can result in personal injury.
    A signal word (DANGER, WARNING, or CAUTION) is used
    with the alert symbol to indicate the likelihood and the potential
    severity of injury. In addition, a hazard symbol may be used to
    represent the type of hazard.
    DANGER indicates a hazard which, if not avoided,
    will result in death or serious injury.
    WARNING indicates a hazard which, if not avoided,
    could result in death or serious injury.
    CAUTION indicates a hazard which, if not avoided,
    might result in minor or moderate injury.CAUTION
    , when used without the alert symbol,
    indicates a situation that could result in damage to
    the engine.
    The engine exhaust from this product contains
    chemicals known to the State of California to cause
    cancer, birth defects, or other reproductive harm.
    WARNING
    WARNING
    Gasoline  and its vapors are extremely flammable
    and explosive.
    Fire or explosion can cause severe burns or death.
    WHEN ADDING FUEL
    •Turn engine OFF and let engine cool at least 2
    minutes before removing gas cap.
    •Fill fuel tank outdoors or in well-ventilated area.
    •Do not overfill fuel tank. Fill tank to approximately
    1-1/2 inches below top of neck to allow for fuel
    expansion.
    •Keep gasoline away from sparks, open flames, pilot
    lights, heat, and other ignition sources.
    •Check fuel lines, tank, cap, and fittings frequently
    for cracks or leaks. Replace if necessary.
    WHEN STARTING ENGINE
    •Make sure spark plug, muffler, fuel cap and air
    cleaner are in place.
    •Do not crank engine with spark plug removed.
    •If fuel spills, wait until it evaporates before starting
    engine.
    •If engine floods, set choke to OPEN/RUN position,
    place throttle in FAST and crank until engine starts.
    WHEN OPERATING EQUIPMENT
    •Do not tip engine or equipment at angle which
    causes gasoline to spill.
    •Do not choke carburetor to stop engine.
    WHEN TRANSPORTING EQUIPMENT
    •Transport with fuel tank EMPTY or with fuel shut-off
    valve OFF.
    WHEN STORING GASOLINE OR EQUIPMENT WITH
    FUEL IN TANK
    •Store away from furnaces, stoves, water heaters or
    other appliances that have pilot light or other ignition
    source because they can ignite gasoline vapors. 
    						
    							GB
    2
    Unintentional  sparking can result in fire or electric
    shock.
    Unintentional start-up can result in entanglement,
    traumatic amputation, or laceration.
    BEFORE PERFORMING ADJUSTMENTS OR RE-
    PA I R S
    •Disconnect spark plug wire and keep it away from
    spark plug.
    •Disconnect battery at negative terminal (only
    engines with electric start).
    WHEN TESTING FOR SPARK
    •Use approved spark plug tester.
    •Do not check for spark with spark plug removed.
    WARNING
    Engines give off carbon monoxide, an odorless,
    colorless, poison gas.
    Breathing carbon monoxide can cause nausea,
    fainting or death.
    •Start and run engine outdoors.
    •Do not start or run engine in enclosed area, even if
    doors or windows are open.
    WARNING
    Starting engine creates sparking.
    Sparking can ignite nearby flammable gases.
    Explosion and fire could result.
    •If there is natural or LP gas leakage in area, do not
    start engine.
    •Do not use pressurized starting fluids because
    vapors are flammable.
    WARNING
    Running  engines produce heat. Engine parts,
    especially muffler, become extremely hot.
    Severe thermal burns can occur on contact.
    Combustible debris, such as leaves, grass, brush,
    etc. can catch fire.
    •Allow muffler, engine cylinder and fins to cool before
    touching.
    •Remove accumulated combustibles from muffler
    area and cylinder area.
    •Install and maintain in working order a spark
    arrester before using equipment on forest-covered,
    grass-covered, brush-covered unimproved land.
    The state of California requires this (Section 4442 of
    the California Public Resources Code). Other
    states may have similar laws. Federal laws apply on
    federal land.
    WARNING
    Rotating parts can contact or entangle hands, feet,
    hair, clothing, or accessories.
    Traumatic amputation or severe laceration can
    result.
    •Operate equipment with guards in place.
    •Keep hands and feet away from rotating parts.
    •Tie up long hair and remove jewelry.
    •Do not wear loose-fitting clothing, dangling
    drawstrings or items that could become caught.
    WARNING
    Rapid retraction of starter cord (kickback) will pull hand
    and arm toward engine faster than you can let go.
    Broken bones, fractures, bruises or sprains could
    result.
    •When starting engine, pull cord slowly until
    resistance is felt, then pull rapidly.
    •Remove all external equipment/engine loads
    before starting engine.
    •Direct coupled equipment components such as, but
    not limited to, blades, impellors, pulleys, sprockets,
    etc., must be securely attached.
    WARNING
    Oil Recommendations (see fig. )
    Engine shipped from Briggs & Stratton without
     oil.
    Before starting engine, fill with oil. Do not over-fill.
    Use a high quality detergent oil classified For Service
    SF, SG, SH, SJ" or higher such as Briggs & Stratton
    30W, Part Number 100005 (20 oz.) or 100028 (48 oz.).
    Use no special additives with recommended oils. Do
    not mix oil with gasoline.
    Choose the SAE viscosity grade of oil from this chart
    that matches the starting temperature anticipated
    before the next oil change. (see fig. 
    )
    Note:Synthetic oil meeting ILSAC
    GF-2, API certification mark and API ser-
    vice symbol (shown at left) with SJ/CF
    ENERGY CONSERVING" or higher, is an
    acceptable oil at all temperatures. Use of
    synthetic oil does not alter required oil
    change intervals.
    *Air cooled engines run hotter than automotive
    engines. The use of non-synthetic multi-viscosity
    oils (5W-30, 10W-30, etc.) in temperatures above
    40° F (4° C) will result in higher than normal oil
    consumption. When using a multi-viscosity oil,
    check oil level more frequently.
    **Use of SAE 30 oil below 40° F (4° C) will result in
    hard starting and possible engine damage due to
    inadequate lubrication.
    Check oil level (see fig. 
    )
    Oil capacity is about 1.8 liters (60 ounces) if engine is
    not
     equipped with oil filter. Oil capacity is about 1.9 liters
    (64 ounces) if engine is equipped with oil filter.
    Note: Oil capacity will be greater if engine is equipped
    with remote
     oil filter.
    Place engine level and clean around oil fill 
    .
    Remove dipstick 
    , wipe with clean cloth, insert and
    tighten down again. Remove dipstick and check oil level.
    Oil should be at FULL mark 
    . If oil is required, add
    slowly. Tighten dipstick firmly before starting engine.
    After filling with or changing oil, start and run engine at
    idle for 30 seconds. Shut engine off. Wait 30 seconds
    and check oil level. Check for oil leaks. Add oil, if
    required, to bring level to FULL mark on dipstick.
    Fuel Recommendations
    Use clean, fresh, regular lead-free gasoline with a
    minimum of 85 octane. Leaded gasoline may be used if
    it is commercially available and if unleaded is unavail-
    able. Purchase fuel in quantity that can be used within
    30 days. See Storage.
    In U.S.A. leaded gasoline may not be used. Some
    fuels, called oxygenated or reformulated gasolines, are
    gasolines blended with alcohols or ethers. Excessive
    amounts of these blends can damage the fuel system
    or cause performance problems. If any undesirable
    operating symptoms occur, use gasoline with a lower
    percentage of alcohol or ether.
    This engine is certified to operate on gasoline. Exhaust
    Emission Control System: EM (Engine Modifications).
    Do not use gasoline which contains Methanol. Do not
    mix oil with gasoline.
    For engine protection, we recommend using Briggs &
    Stratton Fuel Stabilizer available from an Authorized
    Briggs & Stratton Service
     Dealer. 
    						
    							GB
    3
    Check fuel level.
    Before refueling, allow
    engine to cool 2 minutes.
    Clean around fuel fill before removing cap to refuel.
    Remove cap. Fill tank to approximately 1-1/2 inches
    below top of neck to allow for fuel expansion. Be careful
    not to overfill.
    Starting (see figs. )
    ALWAYS KEEP HANDS AND FEET
    CLEAR OF EQUIPMENT MOVING PARTS.
    Do not use a pressurized starting
    fluid. Vapors are flammable.
    Start, store and fuel lawn mower in level position. Start
    lawn mower on hard surface or over previously cut
    grass.
    Check oil level.
    Open fuel shut-off valve, if equipped.
    Before starting engine
     (see fig. )
    If engine runs low on oil, an oil pressure switch (if
    engine is equipped) will activate a warning light. (Read
    the operating instructions supplied by the equipment
    manufacturer.) See Oil pressure.
    1. Open fuel shut-off valve, if equipped.
    2. Move choke control to CHOKE position 
    .
    Note: If engine does not start, remove air cleaner to check
    choke. Choke must fully close. If not, see Adjustments.
    3. Move throttle control 
     to FAST position.
    Electric starter
     (see fig. )
    Turn key to START position 
     or press button .
    Repeat if necessary with choke off and throttle control
    in FAST position. Operate engine with choke off and
    throttle in FAST position.
    Note: If equipment manufacturer has supplied battery,
    charge it before trying to start engine, as equipment
    manufacturer recommends. Use short starting cycles
    (15 secs. per min.) to prolong starter life. Extended
    cranking can damage starter motor.
    CAUTION:If engine is equipped with battery for electric
    starter, do not operate engine with battery disconnected.
    Stopping (see fig. )
    Do not move choke control to CHOKE to stop engine.
    Backfire or engine damage may occur. Move throttle
    control to IDLE or SLOW position, then to STOP 
     or
    turn key to OFF 
    .
    Always remove key from switch when equipment is not
    in use or left unattended.
    When engine or equipment is trans-
    ported, close fuel shut-off valve, if
    equipped, to prevent fuel leakage.
    Maintenance (see figs. 	)
    Also, see Maintenance Schedule. Follow the hourly or
    calendar intervals, whichever occur first
    . More frequent
    service is required when operating in adverse conditions.
    See any Authorized Briggs & Stratton Dealer for correct
    replacement parts.
    To prevent acci-
    dental starting, re-
    move spark plug
    wire  and
    ground it before
    servicing, and dis-
    connect battery at negative terminal, if equipped.
    Oil service
     (see fig. )
    Check oil level regularly.
    Be sure correct oil level is maintained. Check every 8
    hours or daily, before starting engine. See oil filling
    procedure, Oil Recommendations.
    Change oil.
    Change oil after first 8 hours of operation. Change oil
    while engine is warm. Refill with new oil of recom-
    mended SAE viscosity grade. (see fig. 
    )
    Change oil filter 
    
    Replace oil filter after every 100 hours of operation or
    every season, whichever occurs first. Before installing
    new filter, lightly oil filter gasket with fresh, clean engine
    oil. Screw filter on by hand until gasket contacts oil filter
    adapter. Tighten 1/2 to 3/4 turn more. Start and run
    engine at IDLE to check for oil leaks. Stop engine.
    Recheck oil level and add oil if required.
    Oil pressure
    If oil pressure drops below 4-6 psi (.2-.4 kg/cm
    2), an oil
    pressure switch (if engine is equipped) will either
    activate a warning device or stop the engine. Check oil
    level with dipstick. If oil level is between ADD and FULL
    mark on dipstick, do not try to restart engine
    . Contact an
    Authorized Briggs & Stratton Service Dealer. Do not
    operate engine until oil pressure is corrected.
    If oil level is below ADD mark on dipstick, add oil to bring
    level to FULL mark. Restart engine and check oil
    pressure. If pressure is normal, continue to operate
    engine.
    Note: Oil pressure gauge, if engine is equipped, is
    supplied by manufacturer of equipment.
    Spark plug service
     (see fig. )
    DO NOT check for spark
    with spark plugs removed.
    Use only Briggs & Stratton
    Spark Tester , to check
    for spark.
    DO NOT crank engine with spark plug removed. If
    engine is flooded, place throttle in FAST and crank until
    engine starts.
    Spark plug gap 
     should be .76 mm or 0.030 in.
    Replace spark plugs every season. Spark tester and
    spark plug wrench are available from any Authorized
    Briggs & Stratton Service Dealer.
    Note: In some areas, local law requires using a resistor
    spark plug to suppress ignition signals. If this engine
    was originally equipped with resistor spark plug, use
    same type of spark plug for replacement.
    Maintenance Cont’d
    Air cleaner, dual element
    Replace pre-cleaner or cartridge if very dirty or damaged.
    To service pre-cleaner, wash in liquid detergent and
    water. Squeeze dry in a clean cloth. Saturate in engine
    oil. Squeeze in clean, absorbent cloth to remove
    excess oil.
    1. See illustrations (see fig.
     	) for disassembly
    and reassembly of your air cleaner style.
    2. Carefully remove air cleaner cartridge and pre-
    cleaner, preventing debris from entering carbure-
    tor.
    3. Install pre-cleaner (if equipped) in base with
    mesh side up.
    4. Install cartridge on pre-cleaner.
    5. Replace cover. To ensure proper fit, tabs must be
    hooked into slots. Tabs are painted a different
    color in some instances.
    6. Latch handle or tighten knobs completely to
    secure cover.
    CAUTION: Improper installation of air cleaner
    cover may cause damage to engine.
    EXTENDED LIFE 
    SERIES™ CARTRIDGE ONLY
    This filter, IF STAMPED
    ‘WASHABLE’, can be
    washed with mild soap in
    warm water. IMPORTANT:
    Rinse in tap water with
    SCREEN side up allowing
    dirt and debris to filter out.
    Leave filter to dry overnight
    before reinstalling.
    Keep engine clean (see fig. )
    Periodically remove grass/chaff buildup from engine.
    Do not spray engine with water because water could
    contaminate fuel. Use a brush or compressed air.
    Accumulation of debris around ex-
    haust manifold/muffler 
     could
    cause a fire. Inspect and clean
    before every use.
    Keep linkage, springs and controls 
     free of debris.
    If muffler is equipped with spark arrester screen, remove
    spark arrester screen for cleaning and inspection every 50
    hours or every season. Replace if damaged.
    Replace in-line fuel filter  every
    season. Drain fuel tank or close fuel
    shut-off valve before replacing filter.
    Grass or chaff may clog engine’s air cooling system,
    especially after prolonged service cutting tall, dry grass.
    Every 100 hours or every season remove rotating
    screen, air cleaner cover
     and blower housing  to clean
    internal cooling fins and surfaces to prevent overheat-
    ing and engine damage. To prevent debris from
    entering carburetor, it is important to cover the carbure-
    tor air intake 
     located above and behind carburetor
    (inset) when cleaning cooling system.
    Check valve clearance (intake and exhaust .10-.15mm) 
    						
    							GB
    4
     Maintenance Schedule
    Follow the hourly or calendar intervals, whichever
    occur first. More frequent service is required when
    operating in adverse conditions noted below.
    First 8 Hours
    
    Change oil
    Every 8 hours or daily
    
    Check oil level
    
    Clean around muffler, linkage and springs
    Every 25 hours or every season
    
    Change oil if operating under heavy load or
    high ambient temperature
    
    Replace air cleaner pre-cleaner*
    Every 50 hours or every season
    
    Change oil
    
    Clean Extended Life Series™ air cleaner
    cartridge.*
    
    Clean and inspect spark arrester, if equipped
    Every 100 hours or every season
    
    Service air cleaner cartridge*
    
    Replace oil filter, if equipped
    
    Clean cooling system*
    Every 200 hours or every season
    
    Replace Extended Life Series™ air cleaner
    cartridge*
    Every season
    
    Replace spark plugs
    
    Replace in-line fuel filter
    
    Check valve clearance
    *Clean more often under dusty conditions, or
    when airborne debris is present or after
    prolonged operation cutting tall, dry grass.
    Partial List of Genuine Briggs & Stratton Parts
    Part
    Part No.
    Oil (20 oz.) 100005. . . . . . . . . . . . . . . . . . . . . . . . 
    Oil (48 oz.) 100028. . . . . . . . . . . . . . . . . . . . . . . . 
    Extended Life Series™ Oil filter 696854. . . . . . . . . . 
    Oil filter (6 cm long) 492932 -or- 5049. . . . . . . . . . . 
    Oil pump kit (uses standard electric drill  5056. . . . 
    to remove oil from engine quickly)
    Fuel stabilizer (1 oz., 30 ml single use pouch) 992030
    Fuel stabilizer (4.2 oz., 125 ml bottle) 5041. . . . . . . 
    Fuel filter 493629. . . . . . . . . . . . . . . . . . . . . . . . . 
    Oval Air cleaner cartridge 792105. . . . . . . . . . . . . . 
    Extended Life Series™ air cleaner cartridge 695667. 
    Air cleaner cartridge 499486. . . . . . . . . . . . . . . . . . 
    Air cleaner pre-cleaner 273638. . . . . . . . . . . . . . . . 
    Resistor spark plug 691043 -or- 491055. . . . . . . . . 
    Long life platinum spark plug 5066. . . . . . . . . . . . 
    (used on most OHV engines)
    Spark tester 19368. . . . . . . . . . . . . . . . . . . . . . . 
    Spark plug wrench 19374. . . . . . . . . . . . . . . . . . . 
    Storage
    Engines stored over 30 days need to be protected or
    drained of fuel to prevent gum from forming in fuel
    system or on essential carburetor parts.
    For engine protection, we recommend use of Briggs &
    Stratton Fuel Stabilizer available from an Authorized
    Briggs & Stratton Service Dealer. Mix stabilizer with fuel
    in fuel tank or storage container. Run engine for a short
    time to circulate stabilizer through carburetor. Engine
    and fuel can be stored up to 24 months.
    Note: If stabilizer is not used or if engine is operating on
    gasoline containing alcohol, e.g. gasohol, remove all fuel
    from tank and run engine until it stops from lack of fuel.
    1. Change oil. See Oil service. (see figs. 
    )
    2. Remove spark plugs and pour about 30 ml (1 oz)
    of engine oil into cylinders. Replace spark plugs
    and crank slowly to distribute oil.
    3. Clean grass/chaff from cylinders and cylinder
    head fins and behind muffler.
    4. Store in a clean and dry area, but NOT near a
    stove, furnace or water heater which uses a pilot
    light or any device that can create a spark.
    Service
    See an Authorized Briggs & Stratton Service Dealer.
    Each one carries a stock of Genuine Briggs & Stratton
    Parts and is equipped with special service tools.
    Trained mechanics assure expert repair service on all
    Briggs & Stratton engines. Only dealers advertising as
    Authorized Briggs & Stratton" are required to meet
    Briggs & Stratton standards.
    When you purchase equipment pow-
    ered by a Briggs & Stratton engine, you
    are assured of highly skilled, reliable
    service at more than 30,000 Authorized
    Service Dealers worldwide, including
    more than 6,000 Master Service Techni-
    cians. Look for these signs wherever
    Briggs & Stratton service is offered.
    You may locate your nearest Authorized Briggs & Stratton
    Service Dealer in our dealer locator map on our web site
    www.briggsandstratton.com or in the Yellow
    Pages™" directory under Engines, Gasoline"
    or Gasoline Engines," or Lawn Mowers" or
    similar category.
    ™
    Note: Walking fingers logo and Yellow Pages" are
    registered trademarks in various jurisdictions.
    An illustrated shop manual includes Theories of
    Operation," common specifications and detailed
    information covering adjustment, tune-up and repair of
    Briggs & Stratton V-twin cylinder OHV, 4 cycle engines.
    Order P/N 273521 from an Authorized Briggs &
    Stratton Service Dealer.
    Insist on Genuine Briggs & Stratton replacement parts
    with our logo on the box and/or part. Non-original parts
    may not perform as well and may void your warranty. 
    						
    							GB
    5
    California, United States and Canada Emissions Con-
    trol Defects Warranty Statement
    The California Air Resources Board (CARB), U.S. EPA and
    B&S are pleased to explain the Emissions Control System
    Warranty on your small off-road engine (SORE). In Califor-
    nia, new small off-road engines model year 2006 and later
    must be designed, built and equipped to meet the State’s
    stringent anti-smog standards. Elsewhere in the United
    States, new non-road, spark-ignition engines certified for
    model year 1997 and later must meet similar standards set
    forth by the U.S. EPA. B&S must warrant the emissions
    control system on your engine for the periods of time listed
    below, provided there has been no abuse, neglect or im-
    proper maintenance of your small off-road engine.
    Your emissions control system includes parts such as the
    carburetor, air cleaner, ignition system, fuel line, muffler
    and catalytic converter. Also included may be connectors
    and other emissions related assemblies.
    Where a warrantable condition exists, B&S will repair
    your small off-road engine at no cost to you including
    diagnosis, parts and labor.
    Briggs & Stratton Emissions Control 
    Defects Warranty Coverage
    Small off-road engines are warranted relative to emis-
    sions control parts defects for a period of two years, sub-
    ject to provisions set forth below. If any covered part on
    your engine is defective, the part will be repaired or re-
    placed by B&S.
    Owner ’s Warranty  Responsibilities
    As the small off-road engine owner, you are responsible
    for the performance of the required maintenance listed in
    your Operating and Maintenance Instructions. B&S rec-
    ommends that you retain all your receipts covering main-
    tenance on your small off-road engine, but B&S cannot
    deny warranty solely for the lack of receipts or for your
    failure to ensure the performance of all scheduled main-
    tenance.
    As the small off-road engine owner, you should however
    be aware that B&S may deny you warranty coverage if
    your small off-road engine or a part has failed due to
    abuse, neglect, improper maintenance or unapproved
    modifications.
    You are responsible for presenting your small off-road
    engine to an Authorized B&S Service Dealer as soon as
    a problem exists. The undisputed warranty repairs should
    be completed in a reasonable amount of time, not to ex-
    ceed 30 days.
    If you have any questions regarding your warranty rights
    and responsibilities, you should contact a B&S Service
    Representative at 1-414-259-5262.
    The emissions warranty is a defects warranty. Defects
    are judged on normal engine performance. The warranty
    is not related to an in-use emissions test.
    Briggs & Stratton Corporation (B&S), 
    the California Air Resources Board (CARB)
    and the United States 
    Environmental Protection Agency (U.S. EPA)
    Emissions Control System Warranty Statement 
    (Owner’s Defect Warranty Rights and Obligations)
    The following are specific provisions relative to your Emis-
    sions Control Defects Warranty Coverage. It is in addition
    to the B&S engine warranty for non-regulated engines
    found in the Operating and Maintenance Instructions.
    1. Warranted Parts
    Coverage under this warranty extends only to the parts
    listed below (the emissions control systems parts) to
    the extent these parts were present on the engine pur-
    chased.
    a. Fuel Metering System
    •Cold start enrichment system (soft choke)
    •Carburetor and internal parts
    •Fuel pump
    •Fuel line, fuel line fittings, clamps
    •Fuel tank, cap and tether
    •Carbon canister
    b. Air Induction System
    •Air cleaner
    •Intake manifold
    •Purge and vent line
    c. Ignition System
    •Spark plug(s)
    •Magneto ignition system
    d. Catalyst System
    •Catalytic converter
    •Exhaust manifold
    •Air injection system or pulse valve
    e. Miscellaneous Items Used in Above Systems
    •Vacuum, temperature, position, time sensitive
    valves and switches
    •Connectors and assemblies
    2. Length of Coverage
    B&S warrants to the initial owner and each subsequent
    purchaser that the Warranted Parts shall be free from
    defects in materials and workmanship which caused
    the failure of the Warranted Parts for a period of two
    years from the date the engine is delivered to a retail
    purchaser.
    3. No Charge
    Repair or replacement of any Warranted Part will be
    performed at no charge to the owner, including diag-
    nostic labor which leads to the determination that a
    Warranted Part is defective, if the diagnostic work is
    performed at an Authorized B&S Service Dealer. For
    emissions warranty service contact your nearest Autho-
    rized B&S Service Dealer as listed in the Yellow
    Pages" under Engines, Gasoline," Gasoline Engines,"
    Lawn Mowers," or similar category.
    4. Claims and Coverage Exclusions
    Warranty claims shall be filed in accordance with the
    provisions of the B&S Engine Warranty Policy. Warran-
    ty coverage shall be excluded for failures of Warranted
    Parts which are not original B&S parts or because of
    abuse, neglect or improper maintenance as set forth in
    the B&S Engine Warranty Policy. B&S is not liable to
    cover failures of Warranted Parts caused by the use of
    add-on, non-original, or modified parts.
    5. Maintenance
    Any Warranted Part which is not scheduled for replace-
    ment as required maintenance or which is scheduled
    only for regular inspection to the effect of repair or re-
    place as necessary" shall be warranted as to defects
    for the warranty period. Any Warranted Part which is
    scheduled for replacement as required maintenance
    shall be warranted as to defects only for the period of
    time up to the first scheduled replacement for that part.
    Any replacement part that is equivalent in performance
    and durability may be used in the performance of any
    maintenance or repairs. The owner is responsible for
    the performance of all required maintenance, as de-
    fined in the B&S Operating and Maintenance Instruc-
    tions.
    6. Consequential Coverage
    Coverage hereunder shall extend to the failure of any
    engine components caused by the failure of any War-
    ranted Part still under warranty.
    Briggs & Stratton Emissions Control
    Defects Warranty Provisions
    Engines that are certified to meet the California Air
    Resources Board (CARB) Tier 2 Emissions Standards
    must display information regarding the Emissions
    Durability Period and the Air Index. Briggs & Stratton
    makes this information available to the consumer on our
    emissions labels. The engine emission label will indicate
    certification information.
    The Emissions Durability Period describes the number
    of hours of actual running time for which the engine is
    certified to be emissions compliant, assuming proper
    maintenance in accordance with the Operating &
    Maintenance Instructions. The following categories are
    used:
    Moderate:
    Engine is certified to be emissions compliant for 125
    hours of actual engine running time.
    Intermediate:
    Engine is certified to be emissions compliant for 250
    hours of actual engine running time.
    Extended:
    Engine is certified to be emissions compliant for 500
    hours of actual engine running time. For example, a
    typical walk-behind lawn mower is used 20 to 25 hours
    per year. Therefore, the Emissions Durability Period of
    an engine with an intermediate rating would equate to
    10 to 12 years.
    Certain Briggs & Stratton engines will be certified to meet
    the United States Environmental Protection Agency
    (USEPA) Phase 2 emission standards. For Phase 2
    certified engines, the Emissions Compliance Period
    referred to on the Emissions Compliance label indicates
    the number of operating hours for which the engine has
    been shown to meet Federal emission requirements.
    For engines less than 225 cc displacement.
    Category C = 125 hours
    Category B = 250 hours
    Category A = 500 hours
    For engines of 225 cc or more displacement.
    Category C = 250 hours
    Category B = 500 hours
    Category A = 1000 hours.
    Look For Relevant Emissions 
    Durability Period and 
    Air Index Information On 
    Your Engine Emissions Label 
    						
    							GB
    6
    BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICY
    Effective 12/06
    LIMITED WARRANTYBriggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or
    both. Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is ef-
    fective for and is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in
    our dealer locator map at www.briggsandstratton.com
    , or by calling 1-800-233-3723, or as listed in the ‘Yellow Pages™’. 
    THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS
    FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND
    ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE
    EXTENT EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and
    some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitatio n an d ex c l u s i o n
    may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country
    to country.
    WARRANTY TERMS **
    Brand / Product Type Consumer Use Commercial Use
    Vanguard   2 years 2 years
    Extended Life Series, I / C, Intek I / C, Intek Pro2 years 1 year
    Kerosene Fuel Operated Engines 1 year 90 days
    All Other Briggs & Stratton Engines 2 years 90 days
    ** Engines used on Home Standby Generator applications are warranted under consumer use only. 
    This warranty does not apply to engines on equipment used for prime power in place of a utility. 
    Engines used in competitive racing or on commercial or rental tracks are not warranted.
    The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table above. “Consumer use”
    means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an en-
    gine has experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.
    NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE RECEIPT. IF
    YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE MANUFACTURING DATE OF THE PROD-
    UCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
    ABOUT YOUR ENGINE WARRANTY
    Briggs & Stratton welcomes warranty repair and apologizes to
    you for being inconvenienced. Any Authorized Service Dealer
    may perform warranty repairs. Most warranty repairs are han-
    dled routinely, but sometimes requests for warranty service
    may not be appropriate. For example, warranty would not apply
    if engine damage occurred because of misuse, lack of routine
    maintenance, shipping, handling, warehousing or improper
    installation. Similarly, warranty is void if the serial number of the
    engine has been removed or the engine has been altered or
    modified.
    If a customer differs with the decision of the Service Dealer, an
    investigation will be made to determine whether the warranty
    applies. Ask the Service Dealer to submit all supporting facts to
    his Distributor or the Factory for review. If the Distributor or the
    Factory decides that the claim is justified, the customer will be
    fully reimbursed for those items that are defective. To avoid mis-
    understanding  which might occur between the customer and
    the Dealer, listed below are some of the causes of engine failure
    that the warranty does not cover.
    Normal wear:
    Engines, like all mechanical devices, need periodic parts service
    and replacement to perform well. Warranty will not cover repair
    when normal use has exhausted the life of a part or an engine.
    Improper maintenance:
    The life of an engine depends upon the conditions under which it
    operates, and the care it receives. Some applications, such as
    tillers, pumps and rotary mowers, are very often used in dusty ordirty conditions, which can cause what appears to be premature
    wear. Such wear, when caused by dirt, dust, spark plug cleaning
    grit, or other abrasive material that has entered the engine be-
    cause of improper maintenance, is not covered by warranty.
    This  warranty covers engine related defective material and/
    or workmanship only
    , and not replacement or refund of the
    equipment  to which the engine may be mounted. Nor does
    the warranty extend to repairs required because of:
    1. PROBLEMS CAUSED BY PARTS THAT ARE NOT
    ORIGINAL BRIGGS & STRATTON PARTS.
    2. Equipment controls or installations that prevent starting,
    cause unsatisfactory engine performance, or shorten en-
    gine life. (Contact equipment manufacturer.)
    3. Leaking carburetors, clogged fuel pipes, sticking valves,
    or other damage, caused by using contaminated or stale
    fuel. (Use clean, fresh, lead-free gasoline and Briggs &
    Stratton Fuel Stabilizer, Part No. 5041.)
    4. Parts which are scored or broken because an engine was
    operated with insufficient or contaminated lubricating oil,
    or an incorrect grade of lubricating oil. OIL GARD may not
    shut down running engine. Engine damage may occur if
    oil level is not properly maintained.
    5. Repair or adjustment of associated parts or assemblies
    such as clutches, transmissions, remote controls, etc.,
    which are not manufactured by Briggs & Stratton.
    6. Damage or wear to parts caused by dirt, which entered
    the engine because of improper air cleaner maintenance,re-assembly, or use of a non-original air cleaner element
    or cartridge.
    7. Parts damaged by over-speeding, or overheating caused
    by grass, debris, or dirt, which plugs or clogs the cooling
    fins, or flywheel area, or damage caused by operating the
    engine in a confined area without sufficient ventilation.
    8. Engine or equipment parts broken by excessive vibration
    caused by a loose engine mounting, loose cutter blades,
    unbalanced  blades or loose or unbalanced impellers, im-
    proper attachment of equipment to engine crankshaft,
    over-speeding  or other abuse in operation.
    9. A bent or broken crankshaft, caused by striking a solid ob-
    ject with the cutter blade of a rotary lawn mower, or exces-
    sive v-belt tightness.
    10. Routine tune-up or adjustment of the engine.
    11. Engine or engine component failure, i.e., combustion
    chamber, valves, valve seats, valve guides, or burned
    starter motor windings, caused by the use of alternate
    fuels such as, liquified petroleum, natural gas, altered
    gasolines, etc.
    Warranty is available only through service dealers which
    have been authorized by Briggs & Stratton Corporation.
    your nearest Authorized Service Dealer is listed in the Yel-
    low Pages™" of your telephone directory under Engines,
    Gasoline" or Gasoline Engines," Lawn Mowers," or simi-
    lar category.
    Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)
    6,691,683
    6,647,942
    6,622,683
    6,615,787
    6,617,725
    6,603,227
    6,595,897
    6,595,176
    6,584,964
    6,557,833
    6,542,0746,520,141
    6,495,267
    6,494,175
    6,472,790
    6,460,502
    6,456,515
    6,382,166
    6,369,532
    6,356,003
    6,349,688
    6,347,6146,325,036
    6,311,663
    6,284,123
    6,263,852
    6,260,529
    6,242,828
    6,239,709
    6,237,555
    6,230,678
    6,213,083
    6,202,6166,145,487
    6,142,257
    6,135,426
    6,116,212
    6,105,548
    6,347,614
    6,082,323
    6,077,063
    6,064,027
    6,040,767
    6,014,8086,012,420
    5,992,367
    5,904,124
    5,894,715
    5,887,678
    5,852,951
    5,843,345
    5,823,153
    5,819,513
    5,813,384
    5,809,9585,803,035
    5,765,713
    5,732,555
    5,645,025
    5,642,701
    5,628352
    5,619,845
    5,606,948
    5,606,851
    5,605,130
    5,497,6795,548,955
    5,546,901
    5,445,014
    5,503,125
    5,501,203
    5,497,679
    5,320,795
    5,301,643
    5,271,363
    5,269,713
    5,265,7005,243,878
    5,235,943
    5,234,038
    5,228,487
    5,197,426
    5,197,425
    5,197,422
    5,191,864
    5,188,069
    5,186,142
    5,150,6745,138,996
    5,086,890
    5,070,829
    5,058,544
    5,040,644
    5,009,208
    4,996,956
    4,977,879
    4,977,877
    4,971,219
    4,895,1194,875,448
    4,819,593
    4,720,638
    4,719,682
    4,633,556
    4,630,498
    4,522,080
    4,520,288
    4,512,499
    4,453,507
    4,430,984D 476,629
    D 457,891
    D 368,187
    D 375,963
    D 309,457
    D 372,871
    D 361,771
    D 356,951
    D 309,457
    D 308,872
    D 308,871 
    						
    							
    
    0.030”
    (.76mm)
    
    
    
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