Briggs & Stratton Engine 276344 Operators Manual
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Operator’s Manual BRIGGSandSTRATTON.comCopyright Briggs & Stratton Corporation Milwaukee, Wisconsin 53201 U.S.A.Form No. 276344-9/06 Printed in U.S.A. Models Covered in This Manual Include Gasoline, Natural Gas and Liquid Propane Gas Engines Model 210000 Power Built Intek I/C Model 280000 Intek I/C Extended Life Series Model 310000 Intek I/C Extended Life Series
2 TABLE OF CONTENTS Safety 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Information 5. . . . . . . . . . . . . . . . . . . . . . . . . . Oil 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel and Starting Information 7. . . . . . . . . . . . . . . . . Starting and Stopping 8-9. . . . . . . . . . . . . . . . . . . . . . Maintenance 10-14. . . . . . . . . . . . . . . . . . . . . . . . . . . Parts and Service & Storage 15. . . . . . . . . . . . . . . . . Warranty Information 16-18. . . . . . . . . . . . . . . . . . . . For replacement parts or technical assistance, record below the engine model, type, and code numbers along with the date of purchase. These numbers are located on your engine (see the “Engine Information” page). Date of purchase: Engine model: MM / DD / YYYY Model: Code:Type: BEFORE OPERATING ENGINE •Read entire Operating & Maintenance Instructions AND the instructions for the equipment this engine powers.* •Failure to follow instructions could result in serious injury or death.THE OPERATING & MAINTENANCE INSTRUC- TIONS CONTAIN SAFETY INFORMATION TO •Make you aware of hazards associated with engines •Inform you of the risk of injury associated with those hazards, and •Tell you how to avoid or reduce the risk of injury. *Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read and understand the operating instructions for the equipment on which your engine is placed. The safety alert symbol () is used to identify safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard. DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION, when used without the alert symbol, indicates a situation that could result in damage to the engine. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. HAZARD SYMBOLS AND MEANINGS Explosion Toxic FumesMoving Parts Shock Hot Surface Kickback Fire THE INTERNATIONAL SYMBOLS USED ON THE ENGINE OR IN THIS MANUAL INCLUDE: On Off Fuel ShutoffRead Owner’s Manual Stop FuelChoke Safety Alert Oil Frostbite Wear Eye Protection
3 SAFETY Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. WARNING WHEN FUELING •Turn engine OFF and let engine cool at least 2 minutes before removing cap or refueling engine. •Fill fuel tank outdoors or in well-ventilated area. •On GASOLINE operated engines, do not overfill fuel tank. Fill tank to approximately 1-1/2 inches below top of neck to allow for fuel expansion. •Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources. •Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. WHEN STARTING ENGINE •Make sure spark plug, muffler, fuel cap and air cleaner are in place, and firmly secured by equipped fasteners. •Do not crank engine with spark plug, air cleaner cartridge or air cleaner cover removed. •If fuel spills, wait until it evaporates before starting engine. •If GASOLINE engine floods, set choke to OPEN/RUN position, place throttle in FAST and crank until engine starts. WHEN OPERATING EQUIPMENT •Do not tip engine or equipment at angle which causes gasoline to spill. •Do not choke carburetor to stop engine. WHEN TRANSPORTING EQUIPMENT •On GASOLINE engine, transport with fuel tank EMPTY or with fuel shut-off valve OFF. •On NATURAL / LIQUID PETROLEUM (LP) GAS engines transport with fuel cylinder empty or valve closed, or tank disconnected. WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK •Store away from furnaces, stoves, water heaters or other appliances that have pilot light or other ignition source because they can ignite gasoline vapors. WARNING Gaseous fuels are extremely flammable and readily form explosive air-vapor mix- tures at ambient temperatures. IF YOU SMELL GAS: •DO NOT start the engine. •DO NOT actuate any electrical switches. •DO NOT use the phone in the vicinity. •Evacuate the area. •Contact the gas supplier or fire department. REMEMBER: •LPG vapor is heavier than air and trends to collect in low areas. NG vapor is lighter than air and tends to collect in high areas. Both may travel to remote locations. •Keep all flames, sparks, pilot lights, and other ignition sources away from the area where the engine is operated or repaired. •DO NOT smoke when operating or repairing the engine. •DO NOT store gasoline or other flammable vapors or liquids in the vicinity of the engine. •BEFORE doing any service work to the engine, shut off the gas supply. •After initial installation or servicing, check for gas leaks. DO NOT use an open flame. Apply very soapy water or leak test solution with a brush and look for bubbles. •Keep the equipment and the area surrounding the engine free of debris. •Install the fuel system according to applicable fuel/gas codes. WARNING Wear eye protection when doing repair work. Frostbite can result from skin/eye contact with leaking LP liquid. •Installation, adjustment and repair work should be done by a qualified technician. •Flexible supply lines should be checked regularly to make sure they are in good condition. Replace damaged or leaking components.
4 SAFETY Starting engine creates sparking. Sparking can ignite nearby flammable gases. Explosion and fire could result. WARNING •If there is natural or LP gas leakage in area, do not start engine. •Do not use pressurized starting fluids because vapors are flammable. WARNING •When starting engine, pull cord slowly until resistance is felt, then pull rapidly. •Remove all external equipment/engine loads before starting engine. •Direct coupled equipment components such as, but not limited to, blades, impellors, pulleys, sprockets, etc., must be securely attached. Rapid retraction of starter cord (kickback) will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. WARNING Rotating parts can contact or entangle hands, feet, hair, clothing, or accessories. Traumatic amputation or severe laceration can result. •Operate equipment with guards in place. •Keep hands and feet away from rotating parts. •Tie up long hair and remove jewelry. •Do not wear loose-fitting clothing, dangling drawstrings or items that could become caught. Engines give off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting or death. WARNING •Start and run engine outdoors. •Do not start or run engine in enclosed area, even if doors or windows are open. WARNING Running engines produce heat. Engine parts, especially muffler, become extremely hot. Severe thermal burns can occur on contact. Combustible debris, such as leaves, grass, brush, etc. can catch fire. •Allow muffler, engine cylinder and fins to cool before touching. •Remove accumulated combustibles from muffler area and cylinder area. •Install and maintain in working order a spark arrester before using equipment on forest-covered, grass-cov- ered, brush-covered unimproved land. The state of California requires this (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal land. WARNING Unintentional sparking can result in fire or electric shock. Unintentional start-up can result in entangle- ment, traumatic amputation, or laceration. BEFORE PERFORMING ADJUSTMENTS OR REPAIRS •Disconnect spark plug wire and keep it away from spark plug. •Disconnect battery at negative terminal (only engines with electric start). WHEN TESTING FOR SPARK •Use approved spark plug tester. •Do not check for spark with spark plug removed.
5 ENGINE INFORMATION 1.Oil drain 2.Oil fill/Dipstick 3.Rotating screen 4.Air cleaner handle 5.Muffler/(Muffler guard (if equipped)/ (Spark arrester, if equipped) 6.12 V electric starter (if equipped) 7.Rewind starter handle (if equipped)8.Fuel pump (if equipped) 9.In-line fuel filter (if equipped) 10.Carburetor or LPG / NG Mixer 11.Oil filter (if equipped) 12.Air cleaner cover 13.Spark plug wire 14.Engine Model Type Code xxxxx xxxx xx xxxxxxxx 7 1112 9 8 10 234 6 1 513 14 GENERAL INFORMATION ENGINE MODEL: This is a single cylinder, overhead valve (OHV), air-cooled engine. It is a low emissions engine. In the state of California, OHV Models 210000, 280000 and 310000 engines are certified by the California Air Resources Board to meet emissions standards for 250 hours. Suchcertification does not grant the purchaser, owner or operator of this engine any additional warranties with respect to the performance or operational life of this engine. This engine is warranted solely according to the product and emissions warranties stated elsewhere in this manual. TUNE-UP SPECIFICATIONS Armature air gap 0.010 − 0.014 in. (0.25 − 0.36 mm) . . . . . . . . . Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . . . . . . . . . Valve clearance with valve springs installed and piston 1/4 in. (6 mm) past top dead center (check when engine is cold). See Repair Manual P/N 272147. Intake 0.003 − 0.005 in. (0.08 − 0.13 mm) . . . . . . . . . . . . . . . . . . . Exhaust 0.005 − 0.007 in. (0.13 − 0.18 mm) . . . . . . . . . . . . . . . . . MODEL 210000 Bore 3.44 in. (87.31 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stroke 2.27 in. (57.66 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displacement 21 cu. in. (344 cc) . . . . . . . . . . . . . . . . . . . . . . . . . . . MODEL 280000 Bore 3.44 in. (87.31 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stroke 3.06 in. (77.78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displacement 28.42 cu. in. (466 cc) . . . . . . . . . . . . . . . . . . . . . . . . MODEL 310000 Bore 3.56 in. (90.60 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stroke 3.06 in. (77.78 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displacement 30.59 cu. in. (501 cc) . . . . . . . . . . . . . . . . . . . . . . . . Note: For practical operation, the horsepower loading should not exceed 85% of rated horsepower. Engine power will decrease 3-1/2% for each 1,000 feet (300 meters) above sea level and 1% for each 10° F (5.6° C) above 77° F (25° C). Engine will operate satisfactorily at an angle up to 15°. TECHNICAL INFORMATION Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety ofenvironmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
6 OIL CAUTION: This engine is shipped from Briggs & Stratton without oil . Check oil level before starting engine. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty. OIL CAPACITY Engine without oil filter: Approximately 44 ounces (1.30 liters) Engine with oil filter: Approximately 48 ounces (1.42 liters) TYPE OF OIL TO USE •Use a high quality detergent oil classified “For Service SF, SG, SH, SJ” or higher, such as Briggs & Stratton 30W, Part Number 100005 (20 oz) or 100028 (48 oz). •Do not use special additives. •Choose a viscosity according to the table opposite. Note:Synthetic oil meeting ILSAC GF-2, API certification mark and API service symbol (shown at left) with “SJ/CF ENERGY CON- SERVING” or higher, is an acceptable oil at all temperatures. Use of synthetic oil does not alter required oil change intervals. °F-20 0 20 40 60 80 100°C-30 -20 -10 0 10 20 30 40STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE * ** 32 *CAUTION: Air cooled engines run hotter than automotive engines. The use of non-synthetic multi-viscosity oils (5W-30, 10W-30, etc.) in temperatures above 40° F (4° C) will result in higher than normal oil consumption. When using a multi-viscosity oil, check oil level more frequently. **CAUTION: SAE 30 oil, if used below 40° F (4° C), will result in hard starting and possible engine bore damage due to inadequate lubrication. SAE Viscosity Grades CHECKING AND ADDING OIL •Check oil level before starting the engine. •Check level daily, or after every eight (8) hours.•Keep oil level at FULL. •Do not overfill. [1] Place engine level and clean around oil fill area. [2] Remove dipstick and wipe clean with cloth. [3] Replace and tighten dipstick. Remove and check oil level. [4] Oil level should be at FULL line on dipstick. [5] If needed, add oil slowly - recheck. Do not over fill. [6] Replace and tighten dipstick.
7 [1] Remove cap. Fill tank to approximately 1-1/2 inches below top of neck to allow for fuel expansion. Be careful not to overfill. [2] Replace cap before starting. FUEL TYPE OF FUEL TO USE •Use clean, fresh, regular unleaded gasoline with a minimum of 85 octane. Fresh fuel prevents gum from forming in the fuel system or on essential carburetor parts. Purchase fuel in quantity that can be used within 30 days. •Do not use gasoline which contains Methanol. •Do not mix oil with gasoline. •For engine protection use Briggs & Stratton Gasoline Additive available from your Authorized Briggs & Stratton Dealer (P/N 5041 or single use pouch). •The gasoline engine is certified to operate on gasoline. Exhaust Emission Control System: EM (Engine Modifications). •Turn engine OFF and let engine cool at least 2 minutes before removing gas cap. •Fill fuel tank outdoors or in well-ventilated area. •Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition sources. •If fuel spills, wait until it evaporates before starting engine. CAUTION: Some fuels, called oxygenated or reformulated gasoline, are gasoline blended with alcohols or ethers. Excessive amounts of these blends can damage the fuel system or cause performance problems. If any undesirable operat- ing symptoms occur, use gasoline with a lower percentage of alcohol or ether. GASOLINE POWERED ENGINES NATURAL / LIQUID PROPANE GAS POWERED ENGINES •Use clean, dry fuel, free of moisture or any particulate material. Using fuels outside the following recom- mended values may cause performance problems. •In engines set up to run on LPG, commercial grade HD5 LPG is recommended. Recommended fuel composition is fuel with a minimum fuel energy of 2500 BTU’s/ft 3 with maximum propylene content of 5% and butane and heavier gas content of 2.5% and minimum propane content of 90%. •NG or LPG engines are certified to operate on natural or liquid propane gas. The equipment on which this engine is mounted is equipped with an automatic safety gas “fuel lock-off” valve. DO NOT operate the equipment if the “fuel lock-off” valve is missing or inoperative. WARNING ADDING FUEL GASOLINE POWERED ENGINES •Read the operating instructions supplied by the equipment manufacturer for information on refueling natural or LP gas engine. NATURAL / LIQUID PROPANE GAS POWERED ENGINES WARNING
8 STARTING WARNING •Do not use pressurized starting fluids. •Vapors are flammable. WARNING •DO NOT start engine with air filter or cover not properly installed. Serious injury or death could result from backfire. OIL PRESSURE SWITCH If engine is equipped with an oil pressure switch, the switch will either activate a warning light or stop the engine when the engine runs low on oil. (Read the operating instructions supplied by the equipment manufacturer to determine which way your engine is equipped because the equipment manufacturer supplies the oil pressure gauge.) ♦Store and fuel equipment in level position. ♦Use fresh fuel. (See Fuel.) ♦Use correct type of oil for expected starting temperature. (See Oil.) ♦Remove external equipment/engine loads. (See equipment operating instructions.) ♦Start lawn mower on hard surface or over previously cut grass. ♦Periodically remove grass buildup under mower deck. (See Maintenance.) ♦After engine has started, let it warm up several seconds to several minutes, depending on outside temperature. ♦For maximum performance and life, operate engine with choke in RUN and throttle in FAST. STARTING AND OPERATING TIPS BEFORE STARTING [1] Check oil level. NATURAL / LIQUID PROPANE GAS POWERED ENGINES [1] Check oil level. [2] Open fuel shut-off valve (if equipped). [3] If choke and throttle controls are separate, move choke control to CHOKE. Move throttle to FAST. [4] If choke and throttle are on the same control, move control to CHOKE or START.Choke Throttle Combined Choke/Throttle control 1/4 TURN GASOLINE POWERED ENGINES
9 STARTING [1] Insert key and turn to START.CAUTION: To prolong starter life, use short starting cycles (5 seconds maximum, then wait one minute). Follow equipment manufacturer’s recommendations for charging battery. [2] Let engine warm up. If choke equipped: Slowly adjust toward RUN position. Wait until engine runs smoothly before each choke adjustment. ELECTRIC (KEY) STARTER WARNING [3] Let engine warm up. If choke equipped: Slowly adjust toward RUN position. Wait until engine runs smoothly before each choke adjustment. REWIND (MANUAL) STARTER (auxiliary) [1] Insert key (if equipped) and turn to RUN. [2] Grasp rope handle. Pull slowly until resistance is felt, then pull rapidly to start engine and avoid kickback. STOPPING [1] With throttle in FAST, turn key to OFF. [2] Remove key and store out of reach of children. [3] Close fuel shut-off valve (if equipped). 1/4 TURN CAUTION: Do not stop engine by moving choke control to CHOKE. Backfire, fire or engine damage could occur.
10 MAINTENANCE MAINTENANCE Regular maintenance will improve the performance and extend the life of the engine. See any Authorized Briggs & Stratton Dealer for service. Use only genuine Briggs & Stratton parts. Other parts may not perform as well, may damage the engine, and may result in injury. In addition, use of other parts may void your warranty. EMISSION CONTROL Maintenance, replacement or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and provisions of the Briggs & Stratton warranty statement, any service or emission control part repair or replacement must be performed by a factory authorized dealer. Task Perform task at hourly or calendar interval, whichever comes first. Every 8 Hours or Daily 25 Hours or Every Season 50 Hours or Every Season 100 Hours or Every Season Yearly 200 Hours or Every Season Check Oil Level Change Oil* Change oil filter (if equipped)* Service air cleaner pre-cleaner (if equipped)** Replace air cleaner car- tridge (if not equipped with pre-cleaner) ** Replace air cleaner car- tridge (if equipped with pre-cleaner) ** Clean Extended Life Series™ air cleaner car- tridge ** Replace Extended Life Series™ air cleaner cartridge ** Inspect spark arrester (if equipped) Replace spark plug Replace in-line fuel filter (if equipped) Clean cooling system** Check valve clearance Check valve clearance on NG / LPG Engines *Change oil after first 5 to 8 hours of use, then every 50 hours or every season. Change oil every 25 hours when operating the engine under heavy load or in high temperatures. ** Clean more often under dusty conditions or when airborne debris is present. Replace air cleaner parts, if very dirty. CHANGING OIL [1] Place engine level. [2] Disconnect spark plug wire and keep away from spark plug. Disconnect battery (if equipped with electric starter) at nega- tive terminal. [3] With engine OFF but still warm remove oil drain plug and drain oil into appropriate receptacle. [4] Reinstall drain plug. Remove dipstick. [5] Fill to FULL mark on dipstick with new oil. Do not overfill. [6] Replace dipstick. OIL DRAIN PLUG TO REMOVETypical drain plugs 7/16” PIPE 5/16” HEX3/8” SQUARE WARNING CAUTION: Used oil is a hazardous waste product. Dispose of used oil properly. Do not discard with household waste. Check with your local authorities, service center, or dealer for safe disposal/recycling facilities.