Bosch Tech 2 User Manual
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Te c h 2Page 1-1 1. INTRODUCTION USING THIS MANUAL To increase their effectiveness with the Tech 2, familiarize yourself with the format and information contained in this guide. VEHICLE SYSTEM FAMILIARITY While the Tech 2 is a powerful tool, it cannot replace knowledge and skill. To get the most out of the Tech 2, you must have a complete understanding of vehicle systems. When using the Tech 2 to diagnose a vehicle, we recommend that you also refer to the service manual and the latest service bulletins.
Introduction Page 1-2Te c h 2 THINGS YOU SHOULD KNOW TECH 2 DISCLAIMER The Tech 2 is designed for use by trained service personnel only. It has been developed for the sole purpose of diagnosing and repairing automotive systems with electronic controls and interfaces. Every attempt has been made to provide complete and accurate technical information based on factory service information available at the time of publication. However, the right is reserved to make changes at any time without notice. FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his or her own expense. CAUTION CAUTION!When performing any checks with the engine running in an enclosed space such as a garage, make sure there is proper ventilation. Never inhale exhaust gases; they contain carbon monoxide, a colorless, odorless, extremely dangerous gas that can cause unconsciousness or death. CAUTION CAUTION!To help avoid personal injury, always set the parking brake securely and block the drive wheels before performing any checks or repairs on the vehicle.
Introduction Te c h 2Page 1-3 VDE CERTIFICATION (FOR EUROPEAN USE) This equipment complies with the requirements of VDE 0871/6.78. Improper use or maintenance neglect may cause unacceptable radio or TV interference. TAKING THE PRODUCT BACK AND RECYCLING Applicable to product that is sold into the European Union, the European Union has passed a directive called Waste Electrical and Electronic Equipment, or WEEE for short, to ensure that systems are setup throughout the EU for the collection, treating and recycling of electronic waste. CAUTION CAUTION!The Tech 2 uses parts that can produce arcs or sparks. When used in a garage environment, the Tech 2 must be located not less than 18 inches (460 mm) above the floor. NOTE • Do NOT clasp battery clips together when connected simultaneously to the vehicles 12-volt cigarette lighter or power supply. Reverse polarity in the vehicles cigarette lighter may be present. Damage may occur to the Tech 2 or to the vehicle. • If power is applied to the Tech 2 and the display remains blank, reverse polarity in the cigarette lighter may be present. Damage to the Tech 2 could occur. Do NOT connect the DLC cable to the vehicle. Verify that the center contact of the vehicles cigarette lighter has +12 volts and that the outer contact is grounded. • Turn off the power before inserting or removing the PCMCIA card. Continual removal and reinsertion of this card is not recommended. • Align all cards and components carefully before inserting them into the Tech 2. • Make sure all cables and adapters are firmly connected before starting to use the Tech 2. • Always read the instructions completely before attempting a new procedure. • Do not connect the RS-232 and RS-485 ports to a direct phone line. The Tech 2 was not designed for this method of communication. • Do not place the Tech 2 so that the tilt stand can make contact with the vehicle battery terminal as this could short out the battery.
Introduction Page 1-4Te c h 2 This ensures that the devices are recycled in a resource-saving way representing no danger to health or the environment. The WEEE symbol (see Figure 1-1) on the product or its packaging shows that the product must not be disposed of as residual garbage. The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE directive concerns all Bosch devices but not external cables or batteries. For more information on the Bosch GmbH Recycling Program, contact one of the Vetronix/Bosch Group sales and service locations listed below. Bulgaria I.C Iletisim Teknolojileri Elek. San. Ve Tic. Ltd. Sti. Bayar Cad. Bayar Is Merkezi NO: 109A D:8 81090 Kozyatagi, Istanbul TurkeyPhone: +90 (216) 445 90 12 Fax: +90 (216) 445 90 13 Email: [email protected] WWW: www.icteknoloji.com Ireland Advanced Diagnostics Unit 5 Alliance Close Attleborough Fields Industrial Estate Nuneaton Warwickshire, CV11 6SDPhone: 44 24 76757951 Fax: 44 24 76757952 Email: [email protected] WWW: www.advanceddiagnostics.co.uk Romania I.C Iletisim Teknolojileri Elek. San. Ve Tic. Ltd. Sti. Bayar Cad. Bayar Is Merkezi NO: 109A D:8 81090 Kozyatagi, Istanbul TurkeyPhone: +90 (216) 445 90 12 Fax: +90 (216) 445 90 13 Email: [email protected] WWW: www.icteknoloji.com Slovenia GIIR d.o.o Gabrovacki out II deo 32a 18000 Nis Serbia & Montenegro (Yugoslavia)Cell: #381 65 4000068 Office: #381 18 534-272 Fax: #381 338 832 Email: [email protected] FIGURE 1-1. WEEE Logo
Introduction Te c h 2Page 1-5 United Kingdom Advanced Diagnostics Unit 5 Alliance Close Attleborough Fields Industrial Estate Nuneaton Warwickshire, CV11 6SDPhone: 44 24 76757951 Fax: 44 24 76757952 Email: [email protected] WWW: www.advanceddiagnostics.co.uk
Introduction Page 1-6Te c h 2 TECH 2 OVERVIEW The Tech 2 is a hand-held computer designed to aid in the diagnosis and repair of automotive systems with electronic controls and interfaces. POWER SUPPLY The Tech 2 can be powered from: • The automobile battery power cable • The cigarette lighter power cable • The Tech 2 power supply • The DLC (Data Link Connector) connection in some vehicles COMMANDS The Tech 2 prompts you to enter commands via the membrane keypad for: • Retrieving and viewing diagnostic information. • Selecting self tests. • Performing vehicle diagnostics. DATA STORAGE The Tech 2 contains electronic components called PCMCIA (Personal Computer Memory Card Industry Association) cards, which store diagnostic programs. The Tech 2 can be updated as vehicle models change by reprogramming the PCMCIA card via the RS-232 connector. HARDWARE The Tech 2 has been designed as a rugged, shop-ready tool by having: • A sturdy case • A sealed keypad • Heavy-duty cables and connectors You can expect years of trouble-free service if you take reasonable care of the Tech 2 and follow the maintenance procedures outlined in this chapter.
Introduction Te c h 2Page 1-7 MECHANICAL DIMENSIONS The dimensions of the Tech 2 are as follows: Width 6.1 inches (155 mm) Height11.8 inches (300 mm) Depth2.0 inches (55 mm) We i g h t2.2 pounds (1.0 kg) TABLE 1-1. Mechanical Dimensions FIGURE 1-2. External Features of the Tech 2 (Front View)Keypad Power On/Off button DLC Cable Connector Adjustable strap Tilt stand Display VCI latching lever
Introduction Page 1-8Te c h 2 ENVIRONMENTAL SPECIFICATIONS WARRANTY The Tech 2 is warranted against defects in materials and workmanship for 1 year. If your Tech 2 must be sent in for repair, contact Customer Support (see inside front cover). Important: This warranty does not cover any part that has been abused, altered, used for a purpose other than which it was intended, or used in a manner inconsistent with instructions regarding use. This includes, but is not limited to, removal of any Tech 2 screws. Your Tech 2 is composed of a base kit and a variety of the following subcomponents: Conditions Specifications TemperatureOperating: 0º to 40ºC (32º to 104ºF) Non-Operating:-40º to 70ºC (-40º to 158ºF) Relative HumidityOperating: 15% to 95% at 40ºC (non-condensing) Non-Operating:90% at 65ºC (non-condensing) TABLE 1-2. Product NumberProduct Name 01002668 Vetronix Tech 2 Unit Part NumberBase Kit 02002952 DLC cable 02002954 Cigarette lighter power 02002956 Battery power cable 02002955 SAE 16/19 pin adapter 02002953 DLC loopback adapter 01001089 PC Interface Kit 02001606 RS232 loopback adapter 02002971 Storage case 02002961 NAO 12/19 adapter TABLE 1-3. Base Kit Parts List
Introduction Te c h 2Page 1-9 02002972 NAO power supply 02002994-003 32 MB PCMCIA card Product NumberProduct Name 01002398 Vetronix Tech 2 Pro Part NumberBase Kit 02002952 DLC cable 02002954 Cigarette lighter power 02002956 Battery power cable 02002955 SAE 16/19 pin adapter 02002953 DLC loopback adapter 01001089 PC Interface Kit 02001606 RS232 loopback adapter 02002971 Storage case 02002961 NAO 12/19 adapter 02002972 NAO power supply 02002994-003 32 MB PCMCIA card TABLE 1-4. Pro Kit Parts List Product NumberProduct Name 01002668 Vetronix Tech 2 Unit Part NumberBase Kit TABLE 1-3. Base Kit Parts List (Continued)
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