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Anetsberger Brothers 14Inch Gas Fryer MX142E Discontinued User Manual
Anetsberger Brothers 14Inch Gas Fryer MX142E Discontinued User Manual
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11 DANGER Avoid moving the fryer while it contains HOT shortening. Drain the shortening from the fryer before moving it for service, clean- ing, or maintenance to avoid spilling or splashing. Burns from hot shortening can cause serious injury or death. A. An ANETS MX-14E or MX-14AA Fryer is designed for operation with a kettle filled with approximately 35 to 50 pounds of liquid shortening. (This is approximately 3½ to 6 gallons.) Each kettle of an ANETS MX-14-2AA, MX-14-2E, MX-7A, or MX-7E Fryer is designed for operation with approximately 25 pounds of liquid shortening. (This is approxi- mately 2½ to 3 gallons.) FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONSUCTIONS UCTIONS UCTIONS Shortening must be melted into the liquid state before it can be used in an ANETS Fryer, unless the fryer has an automated ‘melt’ selection available on its control panel. B. Schedule regular cleanings of the fryer to ensure long-term satisfactory operation. Refer to the Daily Cleaning Procedure, later in this manual. C. Before servicing and maintenance, allow the fryer to cool. ALWAYS shut off electricity and gas to the fryer while working on it, to prevent electric shocks or burns. D. Contact the factory (800-837-2638) for war- ranty service authorization. [ Always notify the factory the next business day about ‘after-hours’ warranty service.] Contact your local restaurant equipment service agency for other service, repairs, or mainte- nance activities, as necessary. E. When breaded food products are being cooked, ANETS recommends using the special (optional) sediment tray to capture any breading fragments that become loosened from the food product. Periodic clearing of the sediment tray reduces premature contami- nation of the liquid shortening from breading fragments. CAUTION DO NOT operate this fryer during a power outage or interruption of gas service. Turn all fryer controls to OFF, including the gas control valve knob, then close the gas supply line valve. Also, switch off the circuit breaker controlling electric power to the fryer. When notified that the power out- age has ended, perform the Lighting Procedure (later in this manual). DANGER NEVER operate this fryer when its flue is blocked or when the ventilation hood is not on because the combustion products can accumulate and cause serious injury or death. ! ! ! !CAUTION: Unless this fryer is equipped with the controls permit- ting the melting of shortening*, DO NOT melt solid shortening in this fryer because the melting can damage the kettle, which will void the fryer warranty. * Fryers that are shipped with multi- product cooking computers (Fri- tronic ) have an automatic ‘Melt’ selection to liquefy solid shortening.
12 FRYER PREPARATION FOR USE “BOIL OUT” INSTRUCTIONS New ANETS ANETSANETS ANETS ANETS Fryers are cleaned and leak-tested at the factory before shipping. Before using a newly installed fryer for food preparation, clean the kettle again, as follows: 1. Thoroughly wipe the interior of the kettle with clean cloths. Open the front door on the lower portion of the fryer to access the drain ball valve. Open the drain ball valve (by aligning the valve handle with the drain ball valve) and wipe the entire drain line clean. 2. Close the drain ball valve (turn the valve han- dle cross-wise to the drain ball valve). Fill the kettle with water to about 3“ from the top. Add 1 to 2 cups of low sudsing soap powder, washing soda (trisodium phos- phate), or deep fat fryer kettle cleaner. 3. Perform the Lighting Procedure for the fryer. (Refer to the Lighting Procedure later in this manual.) 4. Set the thermostat to 190°F. Heat, but DO NOT boil the water. Stir the water to dis- solve the cleaning material. 5. Clean the fryer kettle for at least 20 minutes. Use a small hand mop (an optional brush can be ordered for this purpose) to clean the upper portion of the kettle (above the 3“ waterline) and the top rim of the kettle. 6. Shut down the fryer using the Shutdown Procedure for the fryer. Refer to the Shut- down Procedure later in this manual. For safety, allow the water to cool (below 140ºF) before draining.7. Open the front door and mount the drain extension to the drain ball valve. Position a container (bucket) capable of holding HOT cleaning solution beneath the end of the drain extension to hold the cleaning solution being drained, as shown in Figure 5. FRYER PREPARATION FOR USE (Continued) FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONSUCTIONS UCTIONS UCTIONS (Continued) Figure 5. Draining The Kettle 8. Open the drain ball valve SLOWLY, to avoid splashes while draining the cleaning solution from the kettle. 9. Close the drain ball valve (valve handle cross-wise) and remove the drain extension. Close the front door. 10. Safely dispose of the cleaning solution. 11. Fill the kettle with water to about 3“ from the top. Add 2 cups of vinegar to neutralize the cleaning solution. 12. Repeat steps 3 through 10 of this procedure. 13. Thoroughly wipe the interior of the kettle and the drain ball valve with clean, dry, wiping cloths to remove ALL water. 14. Dry the kettle thoroughly because any re- maining water can cause spattering of hot shortening when the kettle is later filled and heated. WARNING WARNINGWARNING WARNING WARNING Hot cleaning solution can cause severe burns. Take care when handling hot cleaning solution to avoid spilling or splash- ing the solution. ! CAUTION For a fryer with a built-in filter system, DO NOT pump the cleaning (or rinsing) solu- tion through the filter system, to avoid dam- aging the filter system pump. !
13 NOTE: The gas line of a new fryer installation may contain a considerable amount of air which will hinder immediate lighting. You may have to press down the control knob for as long as several minutes until the pilot flame burns steadily. 1. Switch the circuit breaker controlling electric power to the fryer to ON. 2. Ensure that the fryer’s thermostat knob is set to OFF. 3. Open the gas supply line inlet valve to the fryer by aligning the gas valve handle with the gas line piping. 4. Open the front door and move the right pilot viewing/lighting port cover aside. 5. Turn the gas control valve knob to align the PILOT setting with the valve mark. Figure 6 shows the possible control knob positions. 6. Press, and hold down, the gas control knob to allow pilot gas to flow. Push the spark igniter pushbutton several times, until the pilot flame lights. Continue holding down the con- trol knob for at least 30 seconds until the pilot flame burns steadily, without going out. NOTE: A match may also be used to light the pilot flame. 7. Release the control knob and observe that the pilot flame remains lighted. Close the right pilot viewing/lighting port. 8. Light the left pilot flame by opening the left pilot viewing/lighting port and applying a match to ignite the pilot flame. Close the left pilot viewing/lighting port. FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) Figure 6. Gas Control Valve & Knob Positions OFF PILOT ON Valve MarkValve MarkValve Mark OFFPILOT ONOFFON PILOT OFFPILOT ON Normal operation of an ANETS ANETSANETS ANETS ANETS Fryer requires that the kettle is filled with liquid shortening above the lower indent level, marked on the rear of the kettle, before lighting the fryer’s pilot and turning on the main burner. CAUTION: Shortening MUST be in liquid form to avoid scorching or discoloration and possible damage to the kettle. Damage caused by melting solid shortening will NOT be covered by the warranty. ! 9. Turn the gas control valve knob to align the ON setting with the valve mark. 10. Close the front door and switch the fryer POWER switch ON. NOTE: A fryer equipped with built-in fil- tering system (Filtronic or Filter Mate) requires the front door to be closed before switching the POWER switch to ON. 11. Turn the thermostat knob to the desired temperature. !CAUTION: Ensure that both pilot viewing/lighting ports are closed, to prevent excessive heat from damag- ing the gas controls.LIGHTING PROCEDURE
14 FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) NOTE: Shutdown is recommended at the end of a workday or whenever no frying is required for a period of several hours. The fryer MUST be shutdown during any power outage or interruption of gas service. To prevent damage, the fryer MUST also be shutdown whenever there is no shortening in the kettle. 1. Turn the thermostat knob to OFF. 2. Turn the gas control valve knob to align the PILOT setting with the valve mark. 3. Open the pilot viewing/lighting port to con- firm that only the pilot flame remains lighted. SHUTDOWN PROCEDURE 4. Press, and turn, the gas control valve knob to align the OFF setting with the valve mark. Observe that the pilot flame goes out. 5. Switch the POWER switch to OFF. NOTE: For extended periods of non-use or when servicing the fryer, close the gas supply line inlet valve to the fryer by turning the gas valve handle cross-wise with the gas line piping. Also, switch the circuit breaker for this fryer to the OFF position.
15 FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) Load the fryer basket with the food product while the basket is not in the hot liquid shortening. DO NOT overload the fryer basket. Load only a premeasured quantity of food product (1½ lb per basket, or less, if smaller portions are desired). ` Model MX-14AA and MX-7A Fryers ONLY: Place the loaded fryer basket on the basket lifter frame and turn the timer control knob to the desired cooking time; press the pushbutton of the timer control to lower the loaded basket into the hot liquid shortening. When the basket of cooked food product rises from the hot liquid shortening, let it drain for approximately 15 - 30 seconds before serving. Fryers equipped with multi-product cooking computers: Consult the instructions provided with those fryers. NEVER increase the thermostat setting above the recommended setting to reduce the cooking time; this will produce a lower quality product and will cause more rapid shortening breakdown. RECOMMENDED FRYING TIME FOR POTATOES French Fries ANETS ANETSANETS ANETS ANETS High Performance Fryer Raw to Done Blanched, only Browned, only Raw to Done Blanched, only Browned, only Commercially Treated Frozen, Fat Blanched Raw to Done Blanched, only Browned, only340° F. 5 2½ 2½ 6 3 3 6 2 7 4 3 340° F. Frying Time (minutes)(Typical, 1½ lb loads)Size 1/4” cut 1/4” cut 1/4” cut 3/8” cut 3/8” cut 3/8” cut 3/8” cut 3/8” cut 1/2” cut 1/2” cut 1/2” cut RECOMMENDED FRYING TIME FOR CHICKEN (Depending on Piece Size) Chicken ANETS ANETSANETS ANETS ANETS High Performance Fryer Croquettes (Nuggets) Pre-cooked, Breaded Pieces Raw to Done, Pieces* Tenders340° F. 3 - 4 3 - 4 12 - 15 5 340° F. Frying Time (minutes) * - Usual per order = Wing, Leg, Breast, Thigh (1/2 chicken)
16 FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) RECOMMENDED FRYING TIME FOR POPULAR FRIED FOODS Food Product ANETS ANETSANETS ANETS ANETS High Performance Fryer Breaded Foods Calamari Cauliflower, Pre-cooked Cheese Sticks Clams Egg Plant, Pre-cooked Mushrooms Oysters Onion Rings Tamale Sticks Veal Cutlet Calzone (Pizza Puffs) Corn-on-the-Cob (Fresh) Corn Dogs Donuts, Hand-Cut, Cake Donuts, Yeast, Raised Fritters French-toasted Sandwiches Frozen Breaded Shrimp Fresh Breaded Shrimp Frozen Fish Fillets Fresh Fish Fillets Fresh Breaded Scallops Frozen Fish Sticks Glazed Cinnamon Apples Tortilla Chips* Turnovers340° F. 2½ - 3 3 3 1 3 2½ - 3 5 2½ - 3 3 3 - 4 3 - 4 3½ - 4 3½ 1½ 1 3 1 4 3 5 - 7 3 4 4 3 - 5 2 - 2½ 5 - 7 340° F. Frying Time (minutes) * - Use a second basket on top of the chips in the bottom basket, to keep them within the hot shortening; otherwise, they float before cooking completely.
17 DAILY CLEANING PROCEDURE NOTE: Cleaning is recommended at the end of a workday, to prepare the fryer for proper opera- tion the next time it is to be used. DANGER DO NOT move the fryer while it contains HOT shortening. Allow it to cool and drain the shortening from the fryer be- fore moving it for service, cleaning or maintenance to avoid spilling or splash- ing. [Refer to steps 1 through 7.] Burns from HOT shortening can cause seri- ous injury or death. When cleaning, if relocation of your fryer is necessary, disconnect the gas supply line and unplug the electric power cable to the fryer. Also, if your fryer is caster-equipped, unlock the locking casters and disconnect the movement-limiting cable. Move the fryer as necessary to allow the following cleaning procedure to occur: 1. Open the front door of the fryer. Attach the drain extension to the drain ball valve. 2. Perform the Shutdown Procedure. Ensure that the gas supply line inlet valve is closed (handle cross-wise to pipe line) and the pilot flame is extinguished. 3. Position a steel drum [NEVER use plastic!] with a filter cone directly beneath the drain extension end, OR if your fryer is equipped with an ANETS ANETS ANETS ANETS ANETS Filtronic II or Filter Mate unit, refer to that equipment’s manual for operation details. 4. Remove the fryer baskets and the sediment tray, if present, from the fryer. (If the screen is present, use the cleanout rod to lift it from the hot shortening, to avoid burns.) Clean, and rinse, these items in the sink. MAKE SURE that these items are completely dry before their next use. FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) 5. Allow shortening to cool before draining. Slowly open the drain ball valve to drain the shortening. Take care to avoid spilling or splashing the shortening. 6. Carefully use the Cleanout Rod to clear any sediment blocking the kettle drain. Flush out all sediment in the bottom of the kettle by pouring filtered liquid shortening into the ket- tle until the shortening being drained runs clear. 7. Close the drain ball valve, after the kettle is completely empty of shortening and sedi- ment. Detach the drain extension. Clean, rinse, and dry it before storing (on door bracket). WARNING Wait until the kettle has cooled before performing step 8, to avoid injury from burns. 8. Thoroughly wipe the kettle interior using clean cloths. 9. Periodically perform the “BOIL OUT” Instructions to ensure thorough cleaning of the kettle. ( Refer to the earlier FRYER PREPARATION FOR USE section.) 10. Return the fryer to its normal operating loca- tion and reconnect both the gas supply line and the movement-limiting cable. Plug the electric power cable into its receptacle. (For caster-equipped fryers, lock the locking cas- ters to prevent movement.) 11. Refill the kettle with filtered (or fresh) liquid shortening to the desired indent mark on the rear wall of the kettle, only if fryer operation is to continue during a subsequent shift. Otherwise, melt shortening into its liquid state and refill the kettle before fryer operation is DAILY CLEANING PROCEDURE (Continued) ! !
18 NOTE: Regular maintenance is recommended to keep the fryer operating properly. Once each month, before beginning fryer opera- tion, check the flue (behind the backsplash panel) to ensure that it is clear and free of obstructions, enabling exhaust combustion gases to flow freely toward the ventilation hood area. DO NOT allow the flue to become excessively dirty, NEVER allow the flue to be blocked.Monthly, observe the condition of the ventilation hood. If it shows evidence of a great deal of greasy residue, remove (clean) the residue to allow free flow of ventilation air. MONTHLY MAINTENANCE INSTRUCTIONS FR FRFR FR FR YER OPERA YER OPERAYER OPERA YER OPERA YER OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONS UCTIONS UCTIONS UCTIONS (Continued) DAILY CLEANING PROCEDURE (Continued) scheduled during the next normal working shift. 12. Return the screen (or, if used, the sediment tray) to its proper position in the kettle. Place the fryer baskets on the basket hanger (or the lifter frame) for this fryer. 13. Perform the Lighting Procedure to return the fryer to operation, when desired.
19 FR FRFR FR FR YER YER YER YER YER TR TRTR TR TR OUBLESHOO OUBLESHOOOUBLESHOO OUBLESHOO OUBLESHOO TING GUIDE TING GUIDETING GUIDE TING GUIDE TING GUIDE Pilot flame does not stay lighted. PROBLEM CAUSE REMEDY Pilot (piezo-electric) pushbutton igniter does not light the pilot flame.1. Electrode of igniter out of position or dirty/sooty electrode. 2. Loose spark wire; loose igniter nut. 3. Piezo-electric igniter does not generate a spark.1. Move electrode within 3/16” of pilot burner tip. Clean the electrode. 2. Check spark wire connection at the igniter nut and make sure the connection is tight. 3. Replace igniter mechanism (portion with pushbutton). All service (repairs or part replacement) must be performed by a qualified Service Agency. 1. Clean the pilot burner. Perform the Lighting Procedure. 2. Measure the gas supply pres- sure. Contact your local gas supplier to obtain adequate gas supply pressure. 3. Adjust the pilot valve (part of the gas control valve) to in- crease the flame size: Un- screw and retain the slotted threaded cover; turn the pilot valve adjustment screw two turns counterclockwise; reinstall the threaded cover. 4. Block or redirect the draft, to keep the flame burning steadily. 5. Replace the thermocouple. 6. Check for, and repair, any dam- aged high-limit thermostat wir- ing. Test the high-limit thermo- stat by disconnecting the ther- mocouple at the gas control valve. Also, disconnect the red wires to the high-limit thermo- stat from the gas control valve. Reconnect the thermocouple; then, perform the Lighting Pro- cedure, to check whether the pilot flame lights. If the pilot 1. Dirty/sooty pilot burner. 2. Low gas supply pressure [less than 6” W.C. for natural gas; (11” W.C. for pro- pane) when all other gas-powered equip- ment is operating]. 3. Pilot flame too small to heat thermo- couple. 4. Pilot flame ‘wavering’ (being blown about by a draft). 5. Improper thermocouple output voltage (must be at least 10 millivolts, measured at the thermocouple junction block). 6. High-limit thermostat problem has shut off the gas.
20 FR FRFR FR FR YER YER YER YER YER TR TRTR TR TR OUBLESHOO OUBLESHOOOUBLESHOO OUBLESHOO OUBLESHOO TING GUIDE TING GUIDE TING GUIDE TING GUIDE TING GUIDE (Continued) Pilot flame goes out repeatedly.1. Low gas supply pressure [less than 6” W.C. for natural gas; (11” W.C. for pro- pane) when all other gas-powered kitchen equipment is operating]. 2. Loose thermocouple or high-limit thermo- stat connection(s) on gas control valve. 3. Pilot flame does not continuously touch the thermocouple because of excessive air flow around the pilot burner assembly. 4. High-limit thermostat problem has shut off the gas.1. Measure the gas supply pres- sure. Contact your local gas supplier to obtain adequate gas supply pressure. 2. Check and tighten the connec- tions. 3. Block the excessive air flow to make the pilot flame contact the thermocouple. 4. Check for, and repair, any dam- aged high-limit thermostat wir- ing. Test the high-limit thermo- stat by disconnecting the ther- mocouple at the gas control valve. Also, disconnect the red wires to the high-limit thermo- stat from the gas control valve. Reconnect the thermocouple; then, perform the Lighting Pro- cedure, to check whether the pilot flame lights. If the pilot flame stays lit, the high-limit thermostat has failed and must be replaced. PROBLEM CAUSE REMEDY Pilot flame does not stay lighted. (Continued) 6. High-limit thermostat problem has shut off the gas. (Continued) 7. Gas control valve has failed.6. (Continued) flame stays lit, the high-limit thermostat has failed and must be replaced. 7. Replace the gas control valve. !CAUTION: DO NOT return the fryer to normal operation with its high-limit thermostat bypassed/disconnected. !CAUTION: DO NOT return the fryer to normal operation with its high-limit thermostat bypassed/disconnected. Main burners do not ignite.1. Electric power circuit breaker not switched ON. 2. Electric power cord not plugged into its receptacle.1. Switch the circuit breaker ON. 2. Plug in the power cord.