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Anetsberger Brothers 14Inch Gas Fryer 14GS 14 standard User Manual
Anetsberger Brothers 14Inch Gas Fryer 14GS 14 standard User Manual
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FRYER OPERATlNG lNSRUCTlONS B. Schedule regular cleaning of the fryer to ensure long-term satisfactory operation. Refer to the Daily Cleaning Procedure, later in this manual. C. Before servicing and maintenance, allow the fryer to cool. ALWAYS shut off the gas to the fryer while working on it, to prevent burns. D. Contact the factory 1-603-225-6684 for war- ranty service authorization. [Always notify the factory the next business day about ‘after-hours’ warranty service.] Contact your local restaurant equipment service agency for other service, repairs, or mainte- nance activities, as necessary. E. When breaded food products are being cooked, ANETS recommends using the special (optional) sediment tray tocapture any breading fragments that become loosened from the food product. Periodic clearing of the sediment tray reduces premature contamination of the liquid shortening from breading fragments. 11 ! Avoid moving the fryer while it contains HOT shortening. Drain the shortening from the fryer before moving it for service, clean- ing or maintenance to avoid spilling or splashing. Burns from hot shortening can cause serious injury or death. A. An ANETS Fryer is designed for opera- tion with a kettle filled with approximately 35 to 50 pounds (or 3½ to 6 gallons) of liquid shortening. ! CAUTION: DO NOT melt solid shortening in this fryer because the melting can damage the kettle, which will void the fryer warranty. DANGER ! CAUTlON DO NOT attempt to operate this fryer during a interruption of gas service. Turn all fryer controls to OFF, including the gas control valve knob, then close the gas supply line valve. When notified that the gas interruption has ended, perform the Lighting Procedure (later in this manual). ! DANGER NEVER operate this fryer when its flue is blocked or when the ventilation hood is not on because the combustion products can cause injury to personnel. Solid shortening must be melted into the liqui d state before it can be used in an ANETS Fryer.
FRYER OPERATlNG FRYER PREPARATION FOR USE “BOIL OUT” INSTRUCTIONS New ANETS Fryers are leak-tested and cleaned at the factory before shipping. Before using a newly installed fryer for food preparation, clean the kettle again, as follows: 1. Thoroughly wipe the interior of the kettle with clean cloths. Open the front door on the lower portion of the fryer to access the drain ball valve. Open the drain ball valve (by aligning the valve handle with the drain ball valve) and wipe the entire drain line clean. 2. Close the drain ball valve (turn the valve han- dle cross-wise to the drain ball valve). Fill the kettle with water to about 3“ from the top. Add 1 to 2 cups of soap powder, washing soda (trisodium phosphate), or deep fat fryer kettle cleaner. 3. Perform the Lighting Procedure for the fryer. (Refer to the Lighting Procedure later in this manual.) 4. Set the thermostat to 190°F. Heat, but DO NOT boil the water. Stir the water to dis- solve the cleaning material. 5. Clean the fryer kettle for at least 20 minutes. Use a small hand mop (an optional brush can be ordered for this purpose) to clean the upper portion of the kettle (above the 3 “ waterline) and the top rim of the kettle. 6. Shut down the fryer using the Shutdown Procedure for the fryer. (Refer to the Shut- down Procedure later in this manual.) Allow the water to cool slightly. 12 lNSTRUCTlONS (Continued) FRYER PREPARATION FOR USE (Continued) CAUTION For fryers with built-in filter systems, DO NOT pump the cleaning, or rinsing, solution through the filter system, to avoid damaging the filter system pump. 7. Open the front door and mount the drain extension to the drain ball valve. Position a container (bucket) capable of holding VERY HOT cleaning solution beneath the end of the drain extension to hold the cleaning solution being drained, as shown in Figure 5. Figure 5. Draining The Kettle 8. Open the drain ball valve SLOWLY, to avoid splashes while draining the cleaning solution from the kettle. 9 . Close the drain ball valve (valve handle crosswise) and remove the drain extension. Close the front door. 10. Safely dispose of the cleaning solution. 11. Fill the kettle with water to about 3 “ from the top. Add 2 cups of vinegar to neutralize the cleaning solution. 12. Repeat steps 3 through 10 of this procedure. 13. Thoroughly wipe the interior of the kettle and the drain ball valve with clean, dry, wiping cloths to remove ALL water. 14. Dry the kettle thoroughly because any re- maining water can cause sputtering of hot shortening when the kettle is later filled and heated. ! !WARNlNG Hot cleaning solution can cause severe burns. Take care when handling hot clean- ing solution to avoid spilling or splashing the solution.
FRYER OPERATlNG lNSTRUCTlONS (Continued) Normal operation of an ANETS Fryer requires that the kettle is filled with liquid shortening above the lower indent level, marked on the rear of the kettle, before lighting the fryer’s pilot and turning on the main burner. CAUTION: Shortening MUST be in liquid form to avoid scorching or discoloration and possible damage to the kettle. Damage caused by melting solid shortening will NOT be covered by the warranty. LIGHTING PROCEDURE NOTE: The gas line of a new fryer installation may contain a considerable amount of air that will hinder immediate lighting. You may have to press in the gas safety valve control knob as long as several minutes before the pilot flame burns steadily. 1. Ensure that the fryer’s thermostat knob is set to OFF. 2. Open the gas supply line inlet valve to the fryer by aligning the gas valve handle with the gas line piping. 3. Open the front door and move the right pilot viewing/lighting port cover aside. 4. Turn the gas control valve knob to align the PILOT setting with the valve mark. Figure 6 shows the possible gas control valve knob positions. 5 . Press, and hold down, the valve control knob to allow pilot gas to flow. Model 14G, 14GU, 14GS, or 14GSU: Use a match or lighter to ignite the pilot burner. Model MX-14EG or MX-14EGU: Push the spark igniter pushbutton several times, until the pilot flame lights. (A match may also be used to light the pilot flame.) Continue holding down the control knob for at least 30 seconds until the pilot flame burns steadily without going out. 6. Release the control valve knob and observe that the pilot flame remains lighted. Close the right pilot viewing/lighting port. 7 . Light the left pilot flame by opening the left pilot viewing/lighting port and applying a match to ignite the pilot flame. Close the left pilot viewing/lighting port. ! !CAUTION: Ensure that both pilot viewing/lighting ports are closed, to prevent excessive heat from damaging the gas controls. 8. Turn the gas control valve knob to align the ON setting with the valve mark. 9. Turn the thermostat knob to the desired temperature. Observe that the fryer’s main burners light to heat the kettle. European Valve Markings OFF PILOT ON Figure 6. Gas Control Valve & Knob Positions 13 Valve Mark ON OFF OFF PILOT ON
FRYER OPERATlNG lNSTRUCTlONS (Continued) SHUTDOWN PROCEDURE NOTE: Shutdown is recommended at the end of a workday or whenever no frying is required for a period of several hours. The fryer should be shutdown during any power outage or interruption of gas service. The fryer MUST also be shutdown before draining the kettle, or whenever there is no shortening in the kettle to prevent damage. 1. Turn the thermostat knob to OFF. 2. Turn the gas control valve knob to align the PILOT setting with the valve mark. 143 . Open the pilot viewing/lighting port to con- firm that only the pilot flame remains lighted. 4. Press down and turn the gas control valve knob to align the OFF setting with the valve mark. Observe that the pilot flame goes out. NOTE: For extended periods of non-use or when servicing the fryer, close the gas supply line inlet valve to the fryer by turning the gas valve handle cross-wise with the gas linepiping.
FRYER OPERATlNG lNSTRUCTlONS (Continued) RECOMMENDED FRYlNG TlME FOR POPULAR FRlED FOODS Load the fryer basket with the food product while the basket is not in the hot liquid shortening. DO NOT overload the fryer basket. Load only a premeasured quantity of food product (1½ lb, typically; less, if smaller portions are desired). Place the loaded fryer basket into the hot liquid shorteningcarefully to avoid splashing. When the basket of food product has reached the desired point of ‘doneness’, lift the basket from the hot shortening and hang the basket on the basket hanger to let it drain for approximately 15 - 30 seconds before serving. NEVER increase the thermostat setting above the recommended setting to reduce the cooking time; this will produce a lower quality product and will cause more rapid shortening break- down. * - Usual per order = Wing, Leg, Breast, Thigh (1/2 chicken) ** - Use a second basket on top of the chips in the bottom basket, to keep them within the hot shortening; otherwise, they float before cooking completely. 15 Food Product (Typical 1½ lb load) ANETS Fryer (° F) Frying Time (minutes) Breaded Foods Calamari Cheese Sticks Fresh Shrimp (Breaded) Frozen Shrimp (Breaded) Mushrooms Onion Rings Tamale Sticks Chicken Croquettes (Nuggets) Pre-cooked, Breaded Pieces Raw to Done, Pieces* Tenders Corn Dogs French Fries Raw to Done 1/4” cut Blanched, only 1/4” cut Browned, only 1/4” cut Raw to Done 3/8” cut Blanched, only 3/8” cut Browned, only 3/8” cut Raw to Done 1/2” cut Blanched, only 1/2” cut Browned, only 1/2” cut Fritters Frozen Fish Tortilla Chips** 340 340 2½ - 3 3 3 4 2½ - 3 2½ - 3 3 3 - 4 3 - 4 12 - 15 5 3½ 5 2½ 2½ 6 3 3 7 4 3 3 4 - 7 2 - 2½
FRYER OPERATlNG lNSTRUCTlONS (Continued) DAILY CLEANING PROCEDURE DAILY CLEANING PROCEDURE (Continued) Allow the shortening to cool before draining. Slowly open the drain ball valve to drain the shortening. Take care to avoid spilling or splashing the shortening. Carefully use the Cleanout Rod to clear any sediment blocking the kettle drain. Flush out all sediment in the bottom of the kettle by pouring filtered, liquid shortening into the ket- tle until the shortening being drained runs clear. Close the drain ball valve, after the kettle is completely empty of shortening and sedi- ment. Detach the drain extension. Clean, rinse, and dry it before storing. WARNlNG 1. Open the front door of the fryer. Attach the drain extension to the drain ball valve. 2. Perform the Shutdown Procedure. Ensure that the gas supply line inlet valve is closed (handle cross-wise to pipe line) and the pilot flame is extinguished. 3. Position a steel drum [NEVER use plastic!] with a filter cone, directly beneath the drain extension end, OR if your fryer is equipped with an ANETS Filtronic II or Filter Mate unit, refer to that equipment’s manual for operation details. 4 . Remove the fryer baskets and the sediment tray, if present, from the kettle. (If the screen is present, use the cleanout rod to lift it from the hot shortening, to avoid burns.) Thor- oughly clean, and rinse, these items in the sink. MAKE SURE that these items are completely dry before their next use. 16 NOTE: Cleaning is recommended at the end of a 5. workday, to prepare the fryer for proper operation the next time it is to be used. 6. 7. When cleaning, if relocation of your fryer is necessary, disconnect the gas supply line to the fryer. Also, if your fryer is caster-equipped, unlock the locking casters and disconnect the movement- limiting cable. Move the fryer as necessary to allow the following cleaning procedure to occur: !DANGER DO NOT move the fryer while it contains HOT shortening. Allow it to cool and drain the shortening from the fryer be- fore moving it for service, cleaning, or maintenance to avoid spilling or splash- ing. [Refer to steps 1 through 7.] Burns from HOT shortening can cause seri- ous injury or death. Wait until the kettle has cooled before performing step 8, to avoid injury from burns. Thoroughly wipe the kettle interior using clean cloths. Periodically perform the “BOIL OUT” Instructions to ensure thorough cleaning of the kettle. ( Refer to the earlier FRYER PREPARATION FOR USE section.) Return the fryer to its normal operating loca- tion and reconnect both the gas supply line and the movement-limiting cable. (For caster-equipped fryers, lock the locking cas- ters to prevent movement.) Refill the kettle with filtered (or fresh) liquid shortening to the desired indent mark on the rear wall of the kettle, only if fryer operation is to continue during a subsequent shift. Otherwise, melt shortening into its liquid state and refill the kettle before fryer operation is sc heduledduringthenext working shift. ! 8. 9. 10. 11. ™
FRYER OPERATlNG lNSTRUCTlONS (Continued) DAILY CLEANING PROCEDURE (Continued) 12. Return the screen (or, if used, the sediment tray) to its proper position in the kettle. Place the fryer baskets on the basket hanger, ready for use. 13. Perform the Lighting Procedure to return the fryer to operation, when desired. MONTHLY MAINTENANCE INSTRUCTIONS NOTE: Regular maintenance is recommended to keep the fryer operating properly. Once each month, before beginning fryer opera- tion, check the flue (behind the backsplash panel) to ensure that it is clear, enabling exhaust combus- tion gases to flow freely toward the ventilation hood area. DO NOT allow the flue to become excessively dirty. NEVER allow the flue to be blocked.Monthly, observe the condition of the ventilation hood. If it shows evidence of a great deal of greasy residue, remove (clean) the residue to allow free flow of ventilation air. 17
FRYER TROUBLESHOOTlNG GUlDE All service (repairs or part replacement) must be performed by a qualified Service Agency. 18 PROBLEM CAUSE REMEDY Pilot (piezo-electric) pushbutton igniter, if present, does not light the pilot flame 1. Electrode of igniter out of position or dirty/sooty electrode. 2. Loose spark wire; loose igniter nut. 3. Piezo-electric igniter does not generate a spark. 1. Move electrode within 3/16” of pilot burner tip. Clean the electrode. 2. Check spark wire connection at the igniter nut and make sure the connection is tight. 3. Replace igniter mechanism (portion with pushbutton). Pilot flame does not stay lighted. 1. Dirty/sooty pilot burner. 2. Low gas supply pressure [less than 6” W. C. for natural gas; (11” W. C . for pro- pane) when all other gas-powered equip- ment is operating]. 3. Pilot flame too small to heat the thermo- couple. 4. Pilot flame ‘wavering’ (being blown about by a draft). 5. Improper thermocouple output voltage (must be at least 10 millivolts, measured at the thermocouple junction block). 6. High-limit thermostat problem has shut off the gas. 1. Clean the pilot burner. Perform the Lighting Procedure. 2. Measure the gas supply pres- sure. Contact your local gas supplier to obtain adequate gas supply pressure. 3. Adjust the pilot valve (part of the gas control valve) to in- crease the flame size: Un- screw and retain the slotted threaded cover; turn the pilot valve adjustment screw two turns counterclockwise; reinstall the threaded cover. 4. Block or redirect the draft, to keep the flame burning steadily. 5. Replace the thermocouple. 6. Check for, and repair, any dam- aged high-limit thermostat wir- ing. [For model 14GSU fryer ONLY: Press the reset push- button on the high-limit thermo- stat control. Perform the Light- ing Procedure, to check wheth- er the pilot flame lights. If the pilot flame stays lit, the high- limit thermostat has failed and must be replaced. ]
FRYER TROUBLESHOOTlNG GUlDE (Continued) REMEDY 6. (Continued) For model 14GS, MX-14EG, and MX14-EGU fryers ONLY: Test the high-limit thermostat by disconnecting the thermo- couple at the gas control valve. Then, disconnect the red wires to the high-limit thermostat from the gas control valve. Reconnect the thermocouple; next, perform the Lighting Pro- cedure, to check whether the pilot flame lights. If the pilot flame stays lit, the high-limit thermostat has failed and must be replaced. CAUTION: DO NOT return the fryer to normal operation with its high-limit thermostat bypassed/disconnected. 7. Replace the gas control valve. 1. Measure the gas supply pres- sure. Contact your local gas supplier to obtain adequate gas supply pressure. 2. Check and tighten the connec- tions. 3. Block the excessive air flow to make the pilot flame contact the thermocouple. 4. Check for, and repair, any dam- aged high-limit thermostat wir- ing. [For model 14GSU fryer ONLY: Press the reset push- button on the high-limit thermo- stat control. Perform the Light- ing Procedure, to check wheth- er the pilot flame lights. If the pilot flame stays lit, the high- limit thermostat has failed and must be replaced. ] 19 PROBLEM Pilot flame does not stay lighted. (Continued) Pilot flame goes out repeatedly. CAUSE 6. High-limit thermostat problem has shut off the gas. (Continued) ! 7. Gas control valve has failed. 1. Low gas supply pressure [less than 6 ” W. C . for natural gas; (11” W. C . for pro- pane) when all other gas-powered kitchen equipment is operating]. 2. Loose thermocouple or high-limit thermo- stat connection(s) on gas control valve. 3. Pilot flame does not continuously touch the thermocouple because of excessive air flow around the pilot burner assembly. 4. High-limit thermostat problem has shut off the gas.
FRYER TROUBLESHOOTlNG GUlDE (Continued) REMEDY 4. (Continued) For model 14GS, MX-14EG, and MX14-EGU fryers ONLY: Test the high-limit thermo- stat by disconnecting the ther- mocouple at the gas control valve. Then, disconnect the red wires to the high-limit thermo- stat from the gas control valve. Reconnect the thermocouple; next, perform the Lighting Pro- cedure, to check whether the pilot flame lights. If the pilot flame stays lit, the high-limit thermostat has failed and must be replaced. CAUTION: DO NOT return the fryer to normal operation with its high-limit thermostat bypassed/disconnected. 1. Perform the normal Lighting Procedure. Turn the gas control valveknob to ON to light the main burners. If the burners do not light, the gas control valve has failed and must be replaced. 2. Measure the gas supply pres- sure. Contact your local gas supplier to obtain adequate gas supply pressure. 3. Refer to the preceding Pilot Burner problems and use the correct remedy. 4. Increase the thermostat setting until the burners light. If this setting is greater than the de- sired temperature, reset the thermostat to the desired set- ting and allow the shortening to cool to the desired tempera- ture. 5. Replace the gas control valve. CAUSE 4. High-limit thermostat problem has shut off the gas. (Continued) ! 1. Gas control valve knob set to OFF or PILOT. 2. Low gas supply pressure [less than 6” W. C . for natural gas; (11” W. C . for pro- pane) when all other gas-powered kitchen equipment is operating]. 3. Pilot burner problem. 4. Thermostat control set below the tem- perature of the liquid shortening in the kettle. 5. Gas control valve has failed. PROBLEM Pilot flame goes out repeatedly. (Continued) Main burners do not ignite. 20