Anaheim Stepper DPI65200 Series Spec Sheet
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#L010036MODEL DPI65200 DRIVER PACK SERIES ! ! Interfaces with CLCI 2000 Series Computer Indexers ! ! Top Breakout Board brings out indexer functions to screw terminals ! ! 1 to 6.5 Amps per Phase ! ! Full and Halfstep Operation ! ! Motor Turn Off Provisions ! ! TTL/CMOS Compatible Inputs ! ! Compact and Rugged ! ! Single or Dual Axis Unit GENERAL DESCRIPTIONdropping resistors to enhance the drive circuitMOTOR ON/OFF INPUT The DPI Series Driver Packs are designed totime constant and limit phase currents. ThisThe MOTOR ON/OFF input can be used to turn interface directly with the CLCI2000 Seriesresults in only moderate motor performance.off all four motor phases (de-energize the Computer Indexers via a DB37 cable. The DPIThe cost of the resistors, packagingmotor) in applications where motor detent contains one or two axes of bilevel drivers andconsiderations, heat dissipation, and addedtorque is sufficient to maintain the load a breakout board. The bilevel drivers arepower supply cost and bulk makes the use ofposition. This feature can be used to reduce designed to operate 4-phase step motorsthe L/R technique altogether impractical forthe load on the power supply and the heat providing significantly improved motor speedmost applications. dissipation in the driver circuitry and motor. torque output. These drivers are rated at 6.5Terminal 9 on the driver (13-pin) terminal Amps per phase. The purpose of the breakoutBilevel drivers do not use high frequencyblock is the MOTOR ON/OFF Input. By placing board is to allow for easy connection ofswitching techniques as chopper drivers do.the jumpers on the breakout board (top board) Inputs, Outputs, Limit Switches, and EncodersConsequently, they do not create the EMI, RFI,in the appropriate positions, Indexer to the indexer. These signals come outand motor heating problems that areOUTPUTS may be connected to this input directly to the 12-pin and 20-pin terminalassociated with chopper drivers.internally (see Table 2). blocks on the DPI. BILEVEL DRIVECLOCK AND DIRECTION CONTROLThe kick current level is the desired phase The basic function of a step motor driver is toThe Computer Indexer creates the CLOCK andcurrent level that the high voltage provides control the motor winding currents. MotorDIRECTION signals for the drivers and sendseach time a step is taken. The high voltage is performance is determined by the speed atthese signals along the 37 pin cable to theturned on at the beginning of each step and which the driver can increase and decreasebreakout board. These signals are internallyturned off when the kick current level is the winding currents. A rapid rise in windingconnected from the breakout board to thereached. The kick curent potentiometer current is achieved by applying a high voltagedrivers. No connections should be made toshould be set to the rated motor phase directly to a motor winding until athe CLOCK and DIRECTION inputs on thecurrent (refer to the silkscreen on the side of predetermined current level is reached. Thendriver (13-pin) terminal blocks.the chassis for kick current level). This a low voltage is applied to maintain a suitablesetting internally sets the kick current level holding current level. When a motor windingMODE SELECTforty percent over the motors rated current. is de-energized (turned off), a rapid decreaseTerminal 8 on the driver (13-pin) terminalWARNING: The kick current level must be set in winding current is achieved by routing theblock is assigned as the excitation MODEbefore operating a motor. energy in the collapsing field back to theSELECT input. The MODE SELECT input isMOTOR CONNECTIONS power supply through a high voltage path.used to select either half-step or full-step (dualMotor wires are connected to the driver pack The high voltage supply furnishes the energyphase excitation) motor operation. Half-stepthrough terminals 1, 2, 3, 11, 12, and 13 on the necessary to maintain motor output torque atoperation is generally preferred because this13-pin driver terminal blocks. A typical high step rates thus providing highmode provides better resolution, minimizeshookup diagram is shown in Figure 3. mechanical power output. The low voltageresonance effects, and reduces powerElectrical connections to control inputs supply provides much of the current neededconsumption. In half-step the motor steps inshould be kept physically separated from the at low step rates and all of the holding current.increments of half the natural step angle, e.g.motor cables. The bilevel drive technique achievesonly for applications that specifically requireThe jumpers on the driver boards (vertically outstanding motor performance without usingthe mode, such as when retrofitting existingmounted side boards) should NOT be moved dropping resistors. L/R drive technique usesfull-step systems.from the original positions as shipped from in 0.9 degree steps for a 1.8 degree step motor. Full-step operation is recommendedJUMPERS ADJUSTING THE KICK CURRENT
#L010036DPI65201Single Axis for use with CLCI2000 DPI65202Dual Axis for use with CLCI2000 TABLE 1: ORDERING INFORMATION. FIGURE 1: Jumper Locations on Breakout Board. DPI65200 Series (for CLCI2000) Jumpers JP11 to 2: OUT1 connected to ON/OFF Axis A 2 to 3: Not Connected JP2for future use. JP31 to 2: OUT3 connected to ON/OFF Axis B 2 to 3: Not Connected JP4for future use. TABLE 2: Jumper Settings. the factory. In the event that these jumpers are moved, replace both jumpers to the lower positions. Two of the jumpers on the breakout board (top board) are used to internally connect the OUTPUTS of the CLCI2000 to the Motor ON/OFF input of the drivers. These jumpers are set to connect the indexer Outputs to the driver ON/OFF inputs when shipped from the factory. The other two jumpers are for use with future driver boards. See Table 2 and Figure 1 for details on jumpers. DRIVER SPECIFICATIONS: (13-pin terminals) Control Inputs: Logic 0: 0 to 0.8 Vdc. Logic 1: 3.5 to 5 Vdc. Mode Select: (Terminal 8) Logic 1 (open) - Halfstep Logic 0 - Fullstep Motor ON/OFF: (Terminal 9) Logic 1 (open) - motor energized Logic 0 - motor de-energized Output Current Rating: (Terminal 1, 2, 3, 11, 12 & 13) 6.5 Amperes per phase over the operating voltage and temperature range. Motor phase current ratings of 1.0 Amperes minimum are required to meet the minimum kick level. Power Requirement: 105 VAC to 125 VAC Operating Temperature: 0 to 60 degrees C. Please refer to the CLCI2000 Users Manual for specifications on Indexer functions (INPUTS, OUTPUTS, LIMITS, etc.)
#L010036FIGURE 2: Dimensions. FIGURE 3: Motor Hookup Diagram.
#L010036TERMINALDESCRIPTION1IN1 2IN2 3IN3 4OUT1 5OUT2 6OUT3 7IN4 8IN5 90VDC 10OUT4 11OUT5 120VDC TABLE 4: TB2 DescriptionTERMINALDESCRIPTION1PHASE 1 2PHASE 3 3COMMON 1,3 4VLV 5DIRECTION 6CLOCK 70VDC 8HS/FS 9ON/OFF 10VHV 11COMMON 2,4 12PHASE 2 13PHASE 4 TABLE 5: Driver Terminals TERMINALDESCRIPTION1A:HARD+ 2A:HARD- 3A:SOFT+ 4A:SOFT- 5A:HOME+ 6A:HOME- 7A:EA 8A:EB 9A:EZ 10B:HARD+ 11B:HARD- 12B:SOFT+ 13B:SOFT- 14B:HOME+ 15B:HOME- 16B:EA 17B:EB 18B:EZ 19+5VDC OUT 200VDC TABLE 3: TB1 Description