Home > Anaheim > Stepper > Anaheim Stepper DPD72001 Users Guide

Anaheim Stepper DPD72001 Users Guide

    Download as PDF Print this page Share this page

    Have a look at the manual Anaheim Stepper DPD72001 Users Guide online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 523 Anaheim manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.

    							December 2012 L010025
    DPD72001, DPD72002
    Unipolar Step Motor Driver 
    User’s Guide
    910 East Orangefair Lane, Anaheim, CA 92801
    e-mail: [email protected](714) 992-6990  fax: (714) 992-0471
    website: www.anaheimautomation.com
    ANAHEIM AUTOMATION 
    						
    							December 2012 L010025
    What Is a Step Motor Driver?
    A step motor driver is a device that takes input signals (usually Clock and Direction) and translates this 
    information into phase currents in the motor.  Each time the step motor driver receives a pulse, the step 
    motor moves one step.  If the driver receives 200 pulses, the motor moves 200 steps.  The motor steps 
    at the same frequency as the clock pulses.
    General Description
    The BLD72 is a step motor driver that can drive motors rated from 1 to 7 amps/phase (unipolar rating).  
    It can handle 6-lead and 8-lead motors.  This driver features a unipolar bilevel (or dual voltage) drive 
    technique with short and open circuit protection (with a Fault LED).
    Bilevel Drive
    The basic function of a motor driver is to provide the rated motor phase current to the motor windings 
    in the shortest possible time.  The bilevel driver uses a high voltage to get a rapid rate of current rise in 
    the motor windings in the least amount of time.  When reaching the preset trip current, the driver turns 
    off the high voltage and sustains the current from the low voltage supply.
    Half-Step/Full-Step
    Users have a choice of full-step operation of half-step operation.  Full-step operation occurs by energiz-
    ing two phase at a time, rotating a typical motor 1.8° per step.  Half-step operation occurs by alternately 
    energizing one, and then two, phases at a time, rotating the motor 0.9° per step.  Full-step operation is 
    suggested for applications that specifi cally require that mode, such as when retrofi tting existing full-step 
    systems.
    DPD72001 Driver Features
    • Integrated BLD72, 300W Power Supply, and Cooling Fan
    • Unipolar Operation
    • Bilevel Driver Operation
    • 90-265 VAC Input Option (X250)
    • 10 Amps per Phase Operating Current (Kick Current)
    • 7 Amps per Phase Standstill Current
    • 95 Volt Operation
    • Short Circuit Protection
    • Open Circuit Protection
    • Motor ON/OFF Input Half-Step and Full-Step Operations
    • Fault LED
    • Detachable Terminal Block
    • Compact and Rugged
    Figure 1: Step Motor Driver 
    						
    							December 2012 L010025
    Clock Modes
    The BLHV has two clock options: Clock and Direction, or Dual Clock operation.  Jumper JP2 is used to 
    select the clock option.  Basically JP2 selects Terminal 5 as either the Direction input or the CCW input.  
    With the Clock and Direction option (most common option), clock pulses applied to the clock input (Termi-
    nal 6) cause the motor to step.  The direction of the motor is determined by the logic level of the direction 
    input (Terminal 5).  Jumper JP2 must be in the “2-3” position for this mode (see Figure 4 and Table 1).
    With the Dual Clock option, clock pulses applied to the Clock input (Terminal 6) cause the motor to step 
    in the clockwise direction.  Clock pulses applied to the CCW input (Terminal 5) cause the motor to step in 
    the counterclockwise direction.  Jumper JP2 must be in the “1-2” position for this mode.
    Either positive or negative going pulses may be used by setting jumper JP1 in the appropriate position 
    (see Table 1).  To determine which setting to use, fi rst consider the type of clock pulse output on the pulse 
    generator or indexer (controller).  If the clock output on the controller open-collector type (sinking), then use 
    the negative going jumper setting (JP2 must be in the “1-2” position).  If the clock output on the controller 
    is a pnp or p-channel (sourcing) type, then use the positive going jumper setting (JP2 must be in the “2-3” 
    position).  If the clock output on the controller is a TTL/CMOS type (totem pole), then either setting will 
    work; but the jumper setting should be chosen based on the level of the clock output when the controller 
    is not pulsing.  If the clock is low when not pulsing then use positive going jumper settings.  If the clock i 
    high when not pulsing then use negative going jumper setting.
    The clock inputs (Clock and CCW) are pulled up to +5VDC through a 10K ohm resistor for negative going 
    clock inputs, they are pulled down to 0VDC through a 10K ohm resistor for positive going clock inputs.  
    The pullups/pulldowns are followed by an RC fi lter.  See Figure 2 and Figure 3.
    Adjusting Kick Current
    By following the silkscreen instructions on the cover, use a small screwdriver to adjust the potentiometer.  
    Line up the potentiometer’s arrow to the number corresponding to the motors rated current (amps/phase).
    Figure 2: Sourcing Clock Input Figure 3: Sinking Clock Input
    Example 1: 23M104 Motor, Set to 2.0A Example 2: 34D314 Motor, Set to 7.0A. 
    						
    							December 2012 L010025
    Motor ON/OFF Input
    The motor on/off input allows de-energizing a motor without disturbing the positioning logic.  After reen-
    ergizing the motor, a routine can continue.  This reduces motor heating and conserves power, especially 
    in applications where motors are stopped for long periods and no holding torque is required.  If holding 
    torque is required (such as when lifting a load vertically), then the motor must stay energized.
    Jumper Functions/Locations
    Function JP1 JP2 JP3
    Negative Going Clocks 1-2 x x
    Positive Going Clocks 2-3 x x
    Terminal 5 = CCW x 1-2 x
    Terminal 5 = Direction x 2-3 x
    Ground Fault Detection Disabled x x 1-2
    Ground Fault Detection Enabled x x 2-3
    Standard Product 1-2 2-3 1-2
    Fault Protection
    There are 3 types of fault detection.  When a fault is detected, the driver turns off the motor current and the 
    red Fault LED indicates which type of fault occurred.  See the Troubleshooting section for more information.
    1 LED - Slow Blink Shorted wire in the motor or cable.
    2 LED - Fast Blink Open wire in the motor or cable.
    3 LED - On Solid Ground Fault (Voltage Shorted to 0V)
    If the driver goes into a fault condition, the fault may be reset by turning the power OFF for at least 15 
    seconds or by pulling the RESET FAULT input (terminal 4) to a logic “0” for at least 100ms.
    Motor Connections
    Figure 5 is a hookup diagram for typical BLD72 driver applications.  Inputs connections must be separated 
    from motor connections and all other possible sources of interference.
    IMPORTANT NOTE: If the motor cable between the driver and the step motor extends beyond 25 feet, 
    consult the factor.
    Figure 4: Jumper Locations 
    						
    							December 2012 L010025
    Hook-Up Drawing   
    Power Supply Requirements
    The DPD72001 and DPD72002 are both powered by an AC line voltage of 110VAC.  The X250 version is 
    capable of line voltages ranging from 90-265VAC.  The following fi gure shows the various line voltages.
    Figure 5: Typical Hook-up for Clockwise and Direction Option and Motor Wiring. 
    						
    							December 2012 L010025
    Dimensions 
    DPD72001 - Single Axis Driver Pack
    DPD72002 - Dual Axis Driver Pack 
    						
    							December 2012 L010025
    13 Pin Terminal Description
    Pin # Description
    1 Motor, Phase 1
    2 Motor, Phase 3
    3 Motor, Common 1, 3
    4 Fault Reset
    5 Direction (CCW)
    6 Clock (CW)
    7 0VDC
    8 Half-Step/Full Step
    9 On/Off
    10 Fault Out
    11 Motor, Common 2, 4
    12 Motor, Phase 2
    13 Motor, Phase 4
    Motor Compatibility
    Standard Motors High Torque Motors
    Part Number Unipolar Rating
    23D104_ 2.0A
    23D108_ 4.0A
    23D209_ 4.5A
    23D309_ 4.5A
    34D106_ 3.0A
    34D109_ 4.5A
    34D207_ 3.5A
    34D213_ 6.5A
    34D314_ 7.0A
    42D112_ 6.0A
    42D212_ 6.0A
    Part Number Unipolar Rating
    23L206_ 3.0A
    23L210_ 5.0A
    23L306_ 3.0A
    23L310_ 5.0A
    34N108_ 4.0A
    34N112_ 6.0A
    34N207_ 3.5A
    34N214_ 7.0A
    34N307_ 3.5A
    34N314_ 7.0A
    42N115_ 7.5A
    Add suffi x “S” for single-ended shaft, or suffi x “D” for double-ended shaft.
    Notes: Other motors not listed above may be compatible with this driver.
    Anaheim Automation carries a full-line of standard and high torque step motors.  Contact the factory 
    regarding compatibility.  See last two pages for speed/torque curves. 
    						
    							December 2012 L010025
    Specifi cations
    Control Inputs (All): (Terminals 5, 6, 8, 9)
    TTL - Compatible
    Logic “0” = 0-0.8V
    Logic “1” = 3.5 to 5.0V
    Fault Reset: (Terminal 4)
    Pulled up to +5VDC through a 10k Ohm
    Logic “1” (open) - Driver enabled and Fault detection enabled
    Logic “0” - Reset a Fault condition (driver is disabled when this input is low).  This input must be held low 
    for at least 100ms.
    Clock Inputs: (Terminals 5 and 6)
    Pulse required; 15 microseconds minimum.  The clock input is pulled up/down internally to +5VDC/0VDC 
    through a 10k Ohm resistor, based upon JP2 selection.
    Direction Control: (Terminal 5)
    Pulled up to +5VDC through a 10K Ohm
    Logic “1” (open) - Half-Step
    Logic “0” - 2 Phase Full-Step    
    Power ON/OFF: (Terminal 9)
    Logic “1” (open) - Motor Current on
    Logic “0” - Motor Current off
    Output Current Rating: 
    (Terminals 1, 2, 3, 11, 12, and 13)
    10 Amps/phase maximum operating current, 7.0 Amps/phase maximum standstill current, over the op-
    erating voltage and temperature range.  Motor phase ratings of 1.0 Amp minimum are required to meet 
    the minimum kick level. 
    						
    							December 2012 L010025
    Troubleshooting
    If a Fault occurs, reset the Fault by applying a logic “0” to the Reset Fault Input (terminal 4) for at least 
    100ms (or by cycling power OFF for at least 15 seconds).  After resetting, try to run the motor again.  If 
    the driver faults again then check the conditions listed below.
    Is the LED Blinking Slowly? (once a second)
    This indicates that the motor has a phase shorted or there is a short in the motor cable or wiring.  Check 
    the motor and the wiring for shorts.  If the driver continues to sense “shorts” after the motor and wiring are 
    determined to be accurate, then the output transistors should be checked (see below).
    Is the LED Blinking Quickly? (three times a second)
    This indicates that there is an open or intermittent connection in one of the motor wires.  Check the mo-
    tor and the wiring for opens.  Another condition that may cause this type of fault, is when a large motor is 
    ramped down too quickly so that it loses it’s positioning.
    Is the LED On Steadily?
    This indicates that there is a ground fault - a voltage shorted to 0V.  This defection is useful in detecting a 
    short to case in a motor when the motor’s case and the driver’s 0V are both connected to earth ground.  
    Excessive noise on the 0V line may also cause the driver to sense this type of fault.  This type of fault 
    sensing may be disabled by placing jumper JP3 in position “1-2”.  Note: If the ground fault detection is 
    disable, do not connect the driver’s 0V to earth ground.
    Checking Output Transistors
    1.  Remove the side plate.
    2.  Set the multimeter to Diode Test.
    3.  Place the RED lead on (between) the Sense Resistors (Labeled Rs in Figure 5.)
    4.  Touch the BLACK meter lead to each phase (Terminals 1, 2, 12, and 13).
    5.  This should give readings between 0.450V and 0.550V.
    6.  If any readings are signifi cantly less than 0.450V, then the unit has been damaged.
    If a factory repair is required, contact Anahiem Automation for an RMA#
    (800) 345-9401 or (714) 992-6990 
    						
    							December 2012 L010025
    Torque Speed Curves 
    						
    All Anaheim manuals Comments (0)

    Related Manuals for Anaheim Stepper DPD72001 Users Guide