Anaheim Stepper 34MD Series Users Guide
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September 2012 L0105621 34MD Series Motor/Driver Combination User’s Guide 910 East Orangefair Lane, Anaheim, CA 92801 e-mail: [email protected](714) 992-6990 fax: (714) 992-0471 website: www.anaheimautomation.com ANAHEIM AUTOMATION
September 2012 L0105622 General Description The 34MD Series is a compact construction that implements a microstepping driver and a stepper mo- tor in one streamline package. With the two parts combined into one casing, the need to include motor wires has been eliminated. The 34MD Series has an output current capability of 1.5 Amps minimum to 10.0 Amps maximum (Peak Rating). The microstepping driver will operate off 20VDC minimum to 80VDC maximum. The inputs are optically isolated with a minimum sourcing of 1.0 mA per input (+3.5VDC mini- mum to +8.6VDC maximum). The clock input is set to receive either positive or negative edge clocks with maximum frequency of 100KHz. The microstepping driver features a resolution of 2000 steps/revolution, providing smooth rotary operation. The 34MD series comes in motor stack lengths of 1, 2 or 3 allowing for varying amounts of start-up torque and inertia. The 34MD series features include built in over current and short circuit shut down, automatic 50% reduction in current after clock pulses stop being received, and status LED’s to indicate power on (green LED) and clocks being received (yellow LED). A power supply is required (purchase separately). 34MD Motor/Driver Combination Features • Stepper Motor/Microstep Driver Combination • Up to 1,700 oz-in • Eliminates Motor Wires • Compact Package • 20-80V Power Requirement • Optically Isolated Inputs • Ideal for Precise Positioning • 0.180° Resolution per Step • Effi cient and Durable • Long Life Expectancy • RoHS Compliant 0 4.7 9.4 14.1 18.8 23.5 28.2 32.9 37.6 42.347 0 100 200 300 400 500 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 POWER (Watts)TORQUE (oz-in) SPEED (RPS) 34Y112S-LW8 w/34MD, 24VDC TORQUEPOWER 0 4 8 12 16 20 24 28 32 36 40 0 160 320 480 640 800 960 1120 1280 1440 1600 02468101214161820 POWER (Watts)TOR QU E (oz-in) SPEED (RPS) 34Y314S-LW8 w/34MD, 24VDC TORQUEPOWER 0 10 20 30 40 50 60 70 80 90 100 0 160 320 480 640 800 960 1120 1280 1440 1600 0 3 6 9 12 15 18 21 24 27 30 POWER (Watts)TOR QU E (oz-in) SPEED (RPS) 34Y314S-LW8 w/34MD, 48VDC TORQUEPOWER 0 15 30 45 60 75 90105 120 135 150 0 100 200 300 400 500 600 700 800 900 10000 5 10 15 20 25 30 35 40 45 50 POWER (Watts)TORQUE (oz -i n) SPEED (RPS) 34M D214, 7A, 24V vs. 48V 48V To rq ue24V To rq ue48V Po wer24V Po wer
September 2012 L0105623 Optically Isolated Input Pin Descriptions The inputs of the 34MD Series are optically isolated with the anode (+) and cathode (-) both brought out to the user. With no current going through the opto-diode the input is considered high. To enable the input a minimum of 1.0 mA needs to be sourced or sinked through the opto-diode. This is done simply by placing a voltage of +3.5 to +8.6 VDC across the two inputs of the opto-diode. If sourcing current into the inputs, then all three cathodes (-) should be tied together and grounded as shown in Figure 3. If sinking current, then all three anodes (+) should be tied together to the +voltage as shown in Figure 4. To enable an input, apply a DC voltage source of +5VDC to +8.6VDC across the inputs. The Anodes (+) are pins 1, 3 and 5 the cathodes (-) are pins 2, 4 and 6. Wiring Diagrams Electrical Specifi cations Table 1: 34MD Input Connector Input Pin Descriptions Pin # Description 1 Clock anode (+) 2 Clock cathode (-) 3 Direction anode (+) 4 Direction cathode (-) 5 On/Off anode (+) 6 On/Off cathode (-) Power Pin Descriptions Pin # Description 1 20 - 80VDC (Vin) 2 0VDC (Gnd) Table 2: 34MD Power Connector Item Min Typ Max Units Input Voltage (Power) 20 80 VDC Phase Output Current 1.1 7.1 A (RMS) Phase Output Current 1.5 10.0 A (PEAK) Input Voltage (Inputs) 3.5 8.6 VDC Clock Frequency 0 100 kHz Chopping Frequency 27 30 33 kHz Operation Temperature 0 70 C Direction: Active - CW Inactive - CCW Clock: Active - 1 Step Inactive (open) - Reduce Current mode On/Off: Active - Off Inactive (open) - On Absolute Maximum Ratings Input Voltage: 80 VDC Output Current:10.0 AMPS PEAK Max Plate Temperature: 80°C Storage Temperature: 0° to +50°C Table 3: Electrical Specifi cations
September 2012 L0105624 Dimensions Model L D D1 34MD1123S 5.37” 0.5” 0.555” 34MD214S 6.87” 0.5” 0.555” 34MD314S 8.37” 0.625” 0.68” Table 4: 34MD Stack Lengths and Diameters Power Supply Requirements It is recommended that the 34MD series be powered by the PSA80V4A or the PSAM48V3.2A. The PSA80V4A is 80 Volt, 4 Amp power supply that will take either 110VAC or 220VAC inputs and deliver 320 Watts. The PSAM48V3.2A is a 48 Volt, 3.2 Amp power supply with a universal input to accept input voltages in the range of 95 - 265VAC and deliver 150Watts. Power Supply Drawings for PSA80V4A and PSAM48V3.2A Setting the Output Current WARNING: When using a higher current setting into a motor, the motor will overheat and burn up. Should this occur, the driver will be damaged. Use additional airfl ow and heatsinks to keep the motor and driver temperature under 80°C. The output current on the 34MD Series is set by an onboard potentiometer. This potentiometer determines the per phase peak output current of the driver. The relationship between the output current and the potentiometer value is as follows.
September 2012 L0105625 Peak Current Potentiometer Setting Peak Current Potentiometer Setting 1.5A 0% 7.0A 60% 2.3A 10% 7.9A 70% 3.1A 20% 8.7A 80% 4.0A 30% 9.6A 90% 5.0A 40% 10A 100% 6.0A 50% -- -- Table 5: Potentiometer values with respect to the output current Reducing Output Current Reducing the output current occurs approximately 1 second after the last positive going edge of the step clock input. The amount of current per phase in the reduction mode is approximately 50% of the set cur- rent. Reducing the output current is accomplished when no current fl ows through the opto-diode at the CLOCK (+) and CLOCK (-) pins after the last step has occurred. The clock LED should be off at this time. Determining Output Current The output current for the stepper motor being used when microstepping is determined differently from that of a full/half step unipolar driver. In the 34MD Series, a sine/cosine output function is used in rotating the motor. The output current for a given motor is determined by the motors current rating and the wiring confi guration of the motor. There is a current adjustment potentiometer used to set the output current of the 34MD Series. This sets the peak output current of the sine/cosine waves. The specifi ed motor cur- rent (which is the unipolar value) is multiplied by a factor of 1.0 due to the motor confi guration in series. WARNING: When using a higher current setting into a motor, the motor will overheat and burn up. Should this occur, the driver will also be damaged. Use additional airfl ow and heatsink to keep motor and driver temperature under 80°C.
September 2012 L0105626 ANAHEIM AUTOMATION COPYRIGHT Copyright 2012 by Anaheim Automation. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Anaheim Automation, 910 E. Orangefair Lane, Anaheim, CA 92801. DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual, the contents are subject to change without notice or obligation to inform the buyer. In no event will Anaheim Automation be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation. Anaheim Automation’s general policy does not recommend the use of its’ products in life support applications wherein a failure or malfunction of the product may directly threaten life or injury. Per Anaheim Automation’s Terms and Conditions, the user of Anaheim Automation products in life support applications assumes all risks of such use and indemnifi es Anaheim Automation against all damages. LIMITED WARRANTY All Anaheim Automation products are warranted against defects in workmanship, materials and construction, when used under Normal Operating Conditions and when used in accordance with specifi cations. This warranty shall be in effect for a period of twelve months from the date of purchase or eighteen months from the date of manufacture, whichever comes fi rst. Warranty provisions may be voided if products are subjected to physical modifi cations, damage, abuse, or misuse. Anaheim Automation will repair or replace at its’ option, any product which has been found to be defective and is within the warranty period, provided that the item is shipped freight prepaid, with previous authorization (RMA#) to Anaheim Automation’s plant in Anaheim, California. TECHNICAL SUPPORT If you should require technical support or if you have problems using any of the equipment covered by this manual, please read the manual completely to see if it will answer the questions you have. If you need assistance beyond what this manual can provide, contact your Local Distributor where you purchased the unit, or contact the factory direct.