Anaheim Motor parts ACPMxI Gear Motor Series Users Guide
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December 2012 L010585 ACP-MxI Series AC Induction Gear Motor User’s Guide 910 East Orangefair Lane, Anaheim, CA 92801 e-mail: [email protected](714) 992-6990 fax: (714) 992-0471 website: www.anaheimautomation.com ANAHEIM AUTOMATION
December 2012 L010585 General Description The ACP-MxI Series are fractional horsepower induction motors. ACP-MxI series provide users that need a simple solution. The ACP-MxI offers different sizes to accommodate your needs. These AC Induction motors can be customized to have a clutch and/or brake. ACP-MxI series operate at 120 or 220VAC, so there is no need for a transformer, just hook up and go! ACP-MxI series AC Induction motors can also be mated with other accessories, another reason to choose Anaheim Automation for your AC Induction motor projects. ACP-MxI series can be tailored with three phase AC Input. Three phase AC Induction motors are used when effi ciency needs to be at its highest. A benefi t of having a three phase AC Induction motor is without the need of a starting capacitor. Our three phase AC Induction motors offer great starting torque compared to other three phase AC induction motors. ACP-MxI AC Induction Gear Motor Features • Brushless Design for Long Life and Quiet Operation • 110/220 VAC Input • Single or Three Phase Input available • Rated for Continuous Operation • High Power Factor up to 0.8 • Self Starting • UL Certifi ed • Output from 6 to 150 Watts • High Starting Torque for High Inertial Loads • Reduction Ratio’s from 3.6 to 1800:1 • Precise Helical Gearsets • Gear Boxes are Hermetically sealed to ensure Lubrication • Gears Conform with JIS Class - 4 AGMA Class - 8 • Direct Replacement for some Panasonic AC Induction motors
December 2012 L010585 Wiring Diagram Part Number uF Voltage ACP-M-2IK6A-CU 0.8 450 ACP-M-31K15A-CU 1 450 ACP-M-4IK25A-CU 1.5 450 ACP-M-5IK40A-CU 2 450 ACP-M-5IK60A-CFU 4 450 ACP-M-5IK90A-CFU 5 450 ACP-M-5IK120A-CF 7 450 ACP-M-5IK150A-CF 8 450 Part Number uF Voltage ACP-M-2IK6A-AU 2.5 250 ACP-M-3IK15A-AU 4 250 ACP-M-4IK25A-AU 6 250 ACP-M-5IK40A-AU 8 250 ACP-M-5IK60A-AFU 16 250 ACP-M-5IK90A-AFU 20 250 ACP-M-5IK120A-AF 25 250 ACP-M-5IK150A-AF 36 250 Power Supply Requirements It is recommended that the ACP-MxI Series be powered by 120 VAC for the ACP-M-xIxxx-Ax or 220 VAC for the ACP-M-xIxxx-Cx series. Absolute Maximum Ratings Input Voltage for ACP-M-xIxxx-Ax: 130 VAC Input Voltage for ACP-M-xIxxx-Cx: 240 VAC Max Case Temperature: 80°C Storage Temperature: 0° to +50°CTemperature consideration: Use additional airfl ow and/or heatsinking to keep motor temperature under 80°C.
December 2012 L010585 Part Number PolesNo Load Speed (RPM)Rated Load Speed (RPM)Starting Current (A)Rated Current (A)Starting Torque (oz-in)Rated Torque (oz-in)Maximum Torque (oz-in) ACP-M-2IK6N-AU 4 1800 1550 0.41 0.25 5.7 7.2 14.4 ACP-M-3IK15N-AU 4 1800 1600 0.59 0.34 12.5 12.5 25 ACP-M-4IK25N-AU 4 1800 1500 0.91 0.49 19.4 25 50 ACP-M-5IK40N-AU 4 1800 1575 1.5 0.74 33.3 37.5 75 ACP-M-5IK60U-AFU 4 1800 1550 2.2 1.06 62.5 52.7 105.4 ACP-M-5IK90U-AFU 4 1800 1625 3.1 1.7 66 73.6 147.2 ACP-M-5IK120U-AFU 4 1800 1610 2.85 1.65 107 101 202 ACP-M-5IK150U-AFU 4 1800 1512 3.3 2.61 126.4 137.5 275 Part Number PolesNo Load Speed (RPM)Rated Load Speed (RPM)Starting Current (A)Rated Current (A)Starting Torque (oz-in)Rated Torque (oz-in)Maximum Torque (oz-in) ACP-M-2IK6N-CU 4 1800 1550 0.21 0.13 5.7 7.2 14.4 ACP-M-3IK15N-CU 4 1800 1600 0.3 0.17 12.5 12.5 25 ACP-M-4IK25N-CU 4 1800 1625 0.55 0.24 19.4 25 50 ACP-M-5IK40N-CU 4 1800 1590 0.75 0.31 33.3 37.5 75 ACP-M-5IK60U-CFU 4 1800 1550 1.1 0.54 62.5 52.7 105.4 ACP-M-5IK90U-CFU 4 1800 1625 1.6 0.85 66 73.6 147.2 ACP-M-5IK120U-CFU 4 1800 1615 1.52 0.92 119 104 208 ACP-M-5IK150U-CFU 4 1800 1560 1.7 1.07 130 130 260
December 2012 L010585 Gear Head Part NumberRatioMaximum Torque (oz-in) ACP-G-2N3.6-K 3.6 13.8 ACP-G-2N6-K 6 22 ACP-G-2N9-K 9 34 ACP-G-2N10-K 10 37 ACP-G-2N15-K 15 57 ACP-G-2N18-K 18 69 ACP-G-2N20-K 20 74 ACP-G-2N30-K 30 112 ACP-G-2N36-K 36 134 ACP-G-2N60-K 60 222 ACP-G-2N90-K 90 319 ACP-G-2N120-K 120 347 ACP-G-2N180-K 180 347 ACP-G-2N10X-K 10 347 Gear Head Part NumberRatioMaximum Torque (oz-in) ACP-G-3N3.6-K 3.6 33 ACP-G-3N6-K 6 55 ACP-G-3N9-K 9 83 ACP-G-3N10-K 10 93 ACP-G-3N15-K 15 138 ACP-G-3N18-K 18 166 ACP-G-3N20-K 20 180 ACP-G-3N30-K 30 263 ACP-G-3N36-K 36 319 ACP-G-3N60-K 60 541 ACP-G-3N90-K 90 694 ACP-G-3N120-K 120 694 ACP-G-3N180-K 180 694 ACP-G-3N10X-K 10 694 Gear Head Part NumberRatioMaximum Torque (oz-in) ACP-G-4N3.6-K 3.6 55 ACP-G-4N6-K 6 93 ACP-G-4N9-K 9 138 ACP-G-4N10-K 10 152 ACP-G-4N15-K 15 222 ACP-G-4N18-K 18 277 ACP-G-4N20-K 20 291 ACP-G-4N30-K 30 444 ACP-G-4N36-K 36 541 ACP-G-4N60-K 60 901 ACP-G-4N90-K 90 1110 ACP-G-4N120-K 120 1110 ACP-G-4N180-K 180 1110 ACP-G-4N10X-K 10 1110 Gear Head Part NumberRatioMaximum Torque (oz-in) ACP-G-5U3.6K 3.6 194 ACP-G-5U6-K 6 319 ACP-G-5U9-K 9 486 ACP-G-5U10-K 10 527 ACP-G-5U15-K 15 805 ACP-G-5U18-K 18 958 ACP-G-5U20-K 20 1069 ACP-G-5U30-K 30 1541 ACP-G-5U36-K 36 1847 ACP-G-5U60-K 60 2777 ACP-G-5U90-K 90 2777 ACP-G-5U120-K 120 2777 ACP-G-5U180-K 180 2777 ACP-G-5U10X-K 10 2777 Note: For higher gear ratio’s, please add the ACP-x(U/N)10(X/L)-K to multiply any of the gear ratio’s by 10. Up to a maximum ratio of 1800:1 is only allowed. Example: A ratio of 200:1 is needed with the following motor: ACP-M-3IK15N-xx. The required part numbers are: ACP-G-3N20-K and ACP-G-3N10X-K
December 2012 L010585 Dimensions Figure 4: Dimensions for ACP-M-2IK6A-(A)(C)UV Figure 5: Dimensions for ACP-M-3IK15A-(A)(C)UV Dimensions for ACP-G-2N Gearmotor
December 2012 L010585 Figure 6: Dimensions for ACP-M-4IK25A-(A)(C)UV Dimensions for ACP-G-3N Gearmotor Dimensions for ACP-G-4N Gearmotor
December 2012 L010585 Dimensions Figure 7: Dimensions for ACP-M-5IK40A-(A)(C)UV Figure 8: Dimensions for ACP-M-5IK60A-(A)(C)UV Dimensions for ACP-G-5N Gearmotor
December 2012 L010585 Figure 9: Dimensions for ACP-M-5IK90A-(A)(C)UV, ACP-M-5IK120A-(A)(C)UV, ACP-M-5IK150A-(A)(C)UV Dimensions Dimensions for ACP-G-5U Gearmotor
December 2012 L010585 Gearhead Installation Instructions Assembly 1. Take off the seal cap and clean the grease on the end of the surface. (Figure 13) 2. Take off the O-Ring from the seal cap, and loop it fl atly around the fl ange or mo- tor bracket. (Figure 14) 3. Turn the motor upwards and take off the shaft-sheath as Figure 14. 4. Please refer to fi gure 15. Proper alignment is necessary when assembling gear- head with motor. 5. After assembling, please fasten the 4 exclusive bolts diagonally (Figure 16). Please fasten bolts to the required torque specifi cations. Table 2 Frame Size (mm)Bolt SizeTorque (ft-lb) 60 M4 1.4 70 M5 1.8 80 M5 1.8 90 M6 2.2 Storage 1. Keep the output shaft downwards when storing the gearhead. (Figure 17) 2. Reserve the gearhead with O-Ring and seal-cap to prevent grease from escap- ing the Gearhead. (Figure 18) 3. Improper assembly of the motor and/or gearhead can cause noise and diminish the lifetime.