Anaheim Discounted Package PKG231MBC25PSCBL User Manual
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910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com PKG-231-MBC25-PS-CBL System Diagram and Specifications L010863 Included Components: 23Y104S-LW8-MS Stepper Motor MBC25081TB Stepper Driver PSAM24V2.7A Power Supply CBL-20AWG-04C-010-MS Motor Cable CBL-AA4366 Power Supply IN CBL-AA4367 Power Supply OUT
FEATURES SPECIFICATIONS 910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com The 23Y104S-LW8-MS High Torque Stepper Motor offers a great value without sacrificing quality. This motor was designed to offer the highest possible torque while minimizing vibration and audible noise. It is wired in series with a Molex 4 pin Mini-Fit Jr. receptacle. A 10 ft. 4 conductor, 20 AWG cable with mating 4 pin Mini-Fit Jr. plug is included in the PKG-231-MBC25-PS-CBL stepper motor/driver package. 23Y104S-LW8-MS - High Torque Stepper Motor23Y104S-LW8-MS - High Torque Stepper Motor • NEMA 23 Frame Size • Holding Torque - 175 oz-in • 1.8° Step Angle • High Step Accuracy and Resolution • Low Vibration and Noise • CE Certified RoHS Compliant Pin #Lead Wire Connection Lead Wire Color 1 2 3 4 Phase 1 (A) Phase 3 (A\) Phase 2 (B) Phase 4 (B\) Soldered Together Soldered Together Black Orange Red Yellow White/Black & White/Orange White/Red & White/Yellow Step Angle Accuracy: ± 5% (Full Step, No Load) Insulation Resistance:100M Ohm Min, 500VDC Resistance Accuracy: ± 10% Dielectric Strength:500VDC for 1 minute Inductance Accuracy: ± 20% Shaft Radial Play:0.02” Max (1.0 lbs) Temperature Rise: 80°C Max (2 Phases On) End Play:0.08” Max (1.0 lbs) Ambient Temperature: -20° to +50° C Max Radial Force:16.3 lbs Insulation Type: Class B Max Axial Force:2.2 lbs-Force Model #NEMA Size Holding Torque (oz-in) Bipolar Current (A) Bipolar Voltage (v) Bipolar Resistance (ohms) Bipolar Inductance (mH) Rotor Inertia (oz-in-sec2) Shaft Diameter (in) Weight (lbs) Length (in) 23Y104S-LW8-MS 23175 1.45.0 3.6 12.00.0042 0.251.552.204
FEATURES DESCRIPTION 910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com • Compact Microstep Driver • Detachable Terminal Blocks • 0.5 - 2.5 Amp Output Current • 24VDC Compatible Input Signals • Sinking and Sourcing Inputs • 12-24VDC Operating Voltage • Low Cost - Excellent Value • Easy to Install The MBC25081TB is a miniature, fully enclosed stepper motor driver perfect for applications where space is limited. With a footprint less than 2.5” square, this microstepping driver provides great performance and flexibility for a driver its size. The MBC25081TB’s greatest asset is how easy it is to use. The detachable spring loaded terminal blocks make it simple to install and eliminates the additional connector and cable accessories commonly associated with other compact stepper drivers. You won’t need extra “tools” to wire the MBC25081TB. The MBC25081TB is a bipolar type microstepping driver which can deliver anywhere from 0.5 - 2.5 Amps output current (selectable with a small potentiometer on the side). The driver operates from 12VDC minimum to 24VDC maximum voltage and the inputs are capable of running from either open collector or TTL level logic outputs, or sourcing 24VDC outputs from PLCs, microcontrollers, or any device that outputs step and direction signals. The driver features microstep resolutions of 200, 400, 800, and 1600 steps/revolution, providing smooth rotary operation. Other features include built in over temperature and short circuit shutdown, automatic current reduction at standstill, and LED’s to indicate power on and clock pulses being received. If you lack space but expect performance, the MBC25081TB is the driver for a great option. MBC25081TB - Microstep Driver MBC25081TB - Microstep Driver Power Requirements: 12 - 24 VDC Minimum Input Current:0.5 mA Output Current Range: 0.5 - 2.5 Amps (Peak) Input Signal Voltage:3.5-24 VDC Microstepping Resolution: 200, 400, 800 and 1600 Steps/Revolution Storage Temperature:0°-50°C Input Clock Frequency: 0 - 500 kHz Absolute Maximum Driver Temperature:70°C SPECIFICATIONS
MICrosTep resoluTIon TruTh TABle
Desired
resolution Ms1 setting
Ms2 setting
Full Step Active Active
Half Step Inactive (Open) Active
Quarter Step ActiveInactive (Open)
Eighth Step Inactive (Open) Inactive (Open)
A. Minimum Command Active Time
Before Clock Pulse (Data Set-Up Time) ... 200nS
B. Minimum Command Active Time
After Clock Pulse (Data Hold Time) .......... 200nS
C. Minimum CLOCK Pulse Width .................. 1.0uS
D. Minimum CLOCK Inactive Time ................ 1.0uS
Maximum CLOCK Frequency ....................... 500kHz
Control Inputs (pins 1, 2, 3, 4, 5):
Direction: Logic “1” CW
Logic “0” CCW
Clock: Active - 1 Step
Inactive (open) - Reduce Current Mode
on/off : Active - Off
Inactive (open) - On
notes: Open Inputs are inactive and internally pulled up to
+5VDC for JP1 position 1-2 (Sinking)
Open Inputs are inactive and internally pulled down to
0VDC for JP1 position 2-3 (Sourcing)
910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com
With JP1 in position 1-2 (sinking) the inputs are considered inactive or Logic “1” if left open, or active or Logic “0” if grounded.
With JP1 in position 2-3 (sourcing) the inputs are considered inactive or Logic “0” if left open, and active or Logic “1” if pulled
to 3.5 - 24VDC.
SINKING INPUTS SOURCING OUTPUTS
TYpICAl
ApplICATIon hooK-up
Connecting the stepper Motor
Phase 1 and Phase 3 of the stepper motor are connected to pins 1 and 2 on connector P2. Phase 2 and Phase 4 of the step
motor are connected to pins 3 and 4 on connector P2. Please refer to the figure for a TYPICAL APPLICATION HOOK-UP.
Note: The physical direction of the motor with respect to the direction input will depend on the connection of the motor wind -
ings. To reverse the direction of the motor with respect to the direction input, switch the wires on Phase 1 and Phase 3.
WArnInG: Do noT ConneCT or DIsConneCT MoT or WIres WhIle poWer Is ApplIeD!
910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com MBC25081TB potentiometer settings Peak CurrentPotentiometer Setting Peak CurrentPotentiometer Setting 0.50A 0%1.70A 60% 0.70A 10%1.90A 70% 0.90A 20%2.0A 75% 1.10A 30%2.10A 80% 1.30A 40%2.30A 90% 1.50A 50%2.50A 100% reducing output Current Reducing the output current is accomplished automatically and occurs approximately 20mSec after the last the clock input has been received. The amount of current per phase in the reduction mode is approximately 70% of the set current. When the current reduction circuit is activated, the current reduction resistor is paralleled with the current adjustment potentiometer. This lowers the total resistance value, and thus lowers the per phase output current. setting the output Current In the MBC25081TB, a sine/cosine output function is used in rotating the motor. The output current for a given motor is de- termined by the motors current rating and the wiring configuration of the motor. There is a current adjustment potentiometer used to set the output current of the MBC25081TB. This sets the peak output current of the sine/cosine waves. The specified motor current of 1.4A for the 23Y104S-LW8-MS (which is the bipolar value) is multiplied by a factor of 1.4 to determine the current adjustment potentiometer value of 2.0Amps or 75%. WArnInG! Stepper motors will run hot even when configured correctly. Damage may occur to the motor if a higher than specified current is used. Most specified motor currents are maximum values. Care should be taken to not exceed these ratings.
PSAM24V2.7A - Power Supply • Low Cost, High Reliability • High Efficiency, Low Working Temperature • Built in EMI Filter, Low Ripple Noise • 100% Full Load Burn-In Test • Short Circuit/Over Voltage/Overload Protection • Compact Size • Light Weight The PSAM24V2.7A power supply has a single voltage output with power capabilities of up to 65 watts. With an adjustable output, these power supplies are efficient to run Anaheim Automation’s line of low current microsteppers and programmable controllers. With a compact size of 5.75” x 3.25” x 1.74” and dual mounting position “L Bracket”, the PSAM24V2.7A can be mounted just about anywhere. The kit includes a 3 pin 24” input power cable and a 6 pin 24” output power cable. FEATURES DESCRIPTION SPECIFICATIONS 910 East Orangefair Ln. Anaheim, CA 92801 Tel. (714) 992-6990 Fax. (714) 992-0471 www.anaheimautomation.com DC Voltage Output: 24V Output Voltage Tolerance:±2% Output Rated Current: 2.7A Ripple & Noise:100mVp-p Load Regulation ±2% Rated Output Power:65W Efficiency: 80% DC Voltage Adjust:+10, -5% (Use SVR1 to Adjust) Input Voltage Range: 90-264VAC, 47-440Hz AC Current:1A/115V, 0.7A/230V AC Inrush Current: Cold Start 20A/115V, 40A/230V Leakage Current: