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Anaheim Brushless DC MDCKB1120081 Users Guide

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Page 1

September 2012 L0106741
MDCKB1-120081
110VAC, 8A Brushless Controller
User’s Guide
910 East Orangefair Lane, Anaheim, CA 92801
e-mail: [email protected](714) 992-6990  fax: (714) 992-0471
website: www.anaheimautomation.com
ANAHEIM AUTOMATION 

Page 2

September 2012 L0106742
MDCKB1-120081 Driver Features
•  Maximum Current Limit from 1.0-8.0 Amps (peak)
•  External 5K Potentiometer Speed Control
•  Internal Max and Base Speed Adjustment
• 2-Quadrant Operation
•  Hall Sensor Feedback
•  Constant Velocity Mode
•  Short Circuit Protection
•  Requires 90-120 VAC
•  Brake, Disable and Direction Inputs
•  TTL-CMOS Compatible Inputs
•  Compact Size (4.3”x4.09”x1.77”)
•  Dual Mounting Option
•  Optically Isolated Analog Voltage Speed Control (optional)...

Page 3

September 2012 L0106743
Specifi cations
Control Inputs: (QD12, QD13, QD16-QD19)
External Switch Compatible
Note: The MDCKB1-120081 driver is not line isolated. Use only mechanical switches for the control inputs. The 
terminals of motor connector contains high voltage. Do not probe any part of the driver with power on, this could 
damage the drive or result in body injury.
Run/Stop: I1 and I2 (QD12 and QD13)
Switch Open - Motor will not run and if running will decelerate rapidly
Switch Closed - Motor will...

Page 4

September 2012 L0106744
Commutation Sequence
Step
1 2 3456
Phase A + Z - - Z +
Phase B Z + + Z - -
Phase C - - Z + + Z
Hall A 1 1 0 0 0 1
Hall B 0 1 1 1 0 0
Hall C 0 0 0 1 1 1
Step
1 2 3456
Phase A - Z + + Z -
Phase B Z - - Z + +
Phase C + + Z - - Z
Hall A 1 1 0 0 0 1
Hall B 0 1 1 1 0 0
Hall C 0 0 0 1 1 1
Step
1 2 3456
Phase A + Z - - Z +
Phase B Z + + Z - -
Phase C - - Z + + Z
Hall A 1 1 1 0 0 0
Hall B 0 1 1 1 0 0
Hall C 0 0 1 1 1 0
Step
123456
Phase A - Z + + Z -
Phase B Z - - Z + +
Phase C + + Z - -...

Page 5

September 2012 L0106745
Closed Loop Compensation and Rated Motor Speed Range Adjustment:
1.  Start with setting the external speed potentiometer to 50%, closed loop adjustment poten-
tiometer R11 at 50%, minimum motor speed potentiometer R25 at 50%, maximum motor 
speed potentiometer R17 at 50%, and current limit potentiometer at 100%.  The motor might 
be cogging at fi rst.
2.  If the motor is cogging, slowly lower closed loop adjustment potentiometer R11 until the motor 
stops cogging and operates...

Page 6

September 2012 L0106746
Speed Adjust Setting
The maximum speed of the motor is set by adjusting R17.  The minimum speed of the motor is set 
by adjusting R25.  An external 5Kohm potentiometer is used to adjust the motor speed between 
the set minimum and maximum speed.
Motor Run/Stop
The motor run/stop feature allows the stopping of a motor by shorting out the bottom drives of the 
three phases.  Shorting QD12 and QD13 together allows the motor to run, while an open input 
does not allow motor operation...

Page 7

September 2012 L0106747
QD#Board 
DesignatorDescription
1 HP Hall Sensor (+)
2 HA Hall Sensor A
3 HB Hall Sensor B
4 HC Hall Sensor C
5 HG Hall Sensor (-)
6 PA Phase A
7 PB Phase B
8 PC Phase C
Terminal Descriptions
Quick Disconnect Mating Connectors
Quick Disconnect/Potentiometer Location
QD#Board 
DesignatorDescription
12 I1 Brake 1
13 I2 Brake 2
14 L1 Line HOT
15 L2 Line Neutral
16 D1 Direction 1
17 D2 Direction 2
18 E1 Enable 1
19 E2 Enable 2
QD# Description
9 +4.0V (Pot Top)
10 Pot Wiper
11 GND (Pot...

Page 8

September 2012 L0106748
Wiring Diagram
Dimensions
Note: The MDCKB1-120081 driver is not line isolated. Use only mechanical switches for the control inputs. The 
terminals of motor connector contains high voltage. Do not probe any part of the driver with power on, this could 
damage the drive or result in body injury. 

Page 9

September 2012 L0106749
ANAHEIM AUTOMATION
COPYRIGHT 
Copyright 2012 by Anaheim Automation. All rights reserved. No part of this publication may be reproduced, 
transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by 
any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior 
written permission of Anaheim Automation, 910 E. Orangefair Lane, Anaheim, CA 92801. 
DISCLAIMER
Though every effort has been made to...
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