Anaheim Brushless DC MDC200048051 Brushless DC Controller Users Guide

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MDC200-048051
110VAC Input Brushless Controller
User’s Guide
910 East Orangefair Lane, Anaheim, CA 92801
e-mail: [email protected](714) 992-6990  fax: (714) 992-0471
website: www.anaheimautomation.com
ANAHEIM AUTOMATION 

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MDC200-048051 Driver Features
•  Maximum Current Limit Setting from 1 - 5Amps (peak) up to 100W Power Output
•  Internal or External Potentiometer Speed Control
•  48VDC Motor Voltage Bus
• 2-Quadrant Operation
•  Hall Sensor Feedback
•  Constant Velocity Mode
•  Short Circuit Protection
•  Requires 85 - 135 VAC Power Input
• Speed Out
• Fault Out
•  Brake, Disable and Direction Inputs
•  Selectable Ramp Up/Down
•  Optically Isolated Inputs and Outputs
•  Compact Size (6.25” x...

September 2012 L0104043 Output Current Rating:
Adjustable 1.0 - 5.0 amperes per phase maximum operating peak current.
  (0.5 - 2.5 amperes per phase maximum operating continuous current)
Power Requirements: (TB4, Pins 1 and 2)
85VAC (min) - 135VAC (max)
Operating Temperature:
Heat Sink: 0° - 70° C
Hall Sensor Power Output:
6.25V @ 30mA maximum.  Typical current draw from hall sensors is 20mA.
All three Hall Sensor inputs are pulled up through 20K ohm resistors.
The external speed control potentiometer...

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Motor CL1 CL2 CL3CL 
POTMAX SPD
(RPM)MIN 
SPD 
(RPM)
BLWR110S-15V-8000 On On On 80% 8000 500
BLWR111S-24V-10000 On On On 50% 10050 825
BLWR112S-24V-3700 On Off On 100% 3735 450
BLWR231D-36V-4000 On Off On 65% 4010 550
BLWR232D-36V-4000 On Off On 65% 4010 550
BLWR233D-36V-4000 On Off On 65% 4010 550
BLWR234D-36V-4000 On Off On 65% 4010 550
BLWR235D-36V-4000 On Off On 65% 4010 550
BLWR232S-24V-1350 Off Off Off 0% 1600 200
BLWS231D-36V-4000
BLWS231S-36V-4000On Off On 65% 4010 550...

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Step
1 2 3456
Phase A + Z - - Z +
Phase B Z + + Z - -
Phase C - - Z + + Z
Hall A 1 1 0 0 0 1
Hall B 0 1 1 1 0 0
Hall C 0 0 0 1 1 1
Step
1 2 3456
Phase A - Z + + Z -
Phase B Z - - Z + +
Phase C + + Z - - Z
Hall A 1 1 0 0 0 1
Hall B 0 1 1 1 0 0
Hall C 0 0 0 1 1 1
Step
1 2 3456
Phase A + Z - - Z +
Phase B Z + + Z - -
Phase C - - Z + + Z
Hall A 1 1 1 0 0 0
Hall B 0 1 1 1 0 0
Hall C 0 0 1 1 1 0
Step
1 2 3456
Phase A - Z + + Z -
Phase B Z - - Z + +
Phase C + + Z - - Z
Hall A 1 1 1 0 0...

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Terminal and Dip Switch Descriptions
Pin # Description
1 Hall Sensor Power
2 Hall Sensor A
3 Hall Sensor B
4 Hall Sensor C
5 Hall Sensor Ground
Pin # Description
1 PG OUT (collector)
2 PG OUT (emitter)
3 Direction (+)
4 Direction (-)
5 Freewheel (+)
6 Freewheel (-)
7 Run/Stop (+)
8 Run/Stop (-)
9 Fault Out (collector)
10 Fault Out (emitter)
TB1: Motor Hall Terminals
TB2: Opto-isolated Control 
Inputs and OutputsTB3: AC  Voltage  In 
Terminals
Pin # Description
1 AC Hot
2 AC...

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Motor Freewheel
The motor freewheel feature allows the de-energizing of the motor phases. Zero current into this input 
causes the motor to run at the given speed, while ~1mA into this input causes the motor to coast to 
a stop.
Motor Run/Stop
The motor run/stop feature allows the stopping of a motor by shorting out the bottom drives of the 
three phases.  A low at this input allows the motor to run, while a high (open) input does not allow 
motor operation and if operating causes...

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Speed Output
The PG OUT terminal (TB2 - pin 1 and 2) is used to determine the speed of the motor shaft.  An opto-
decoupled open collector output is shown at a rate of 4 pulses for 1 revolution of an 8-pole motor, 3 
pulses for 1 revolution of a 6-pole motor, and 2 pulses for 1 revolution of a 4-pole motor.  Care must 
be taken not to pass more than 50mA through this transistor.
# Poles RPM
8 15 * PG OUT (in Hz)
6 20 * PG OUT (in Hz)
4 30 * PG OUT (in Hz)
Heating Considerations...

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Typical Wiring Diagram 

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ANAHEIM AUTOMATION
COPYRIGHT 
Copyright 2012 by Anaheim Automation. All rights reserved. No part of this publication may be reproduced, 
transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by 
any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior 
written permission of Anaheim Automation, 910 E. Orangefair Lane, Anaheim, CA 92801. 
DISCLAIMER
Though every effort has been made to...