Anaheim Brushless DC MDC151050601 Users Guide
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1 MDC151-050601 50V @ 60 Input Brushless Controller User’s Guide 910 East Orangefair Lane, Anaheim, CA 92801 e-mail: [email protected](714) 992-6990 fax: (714) 992-0471 website: www.anaheimautomation.com ANAHEIM AUTOMATION September 2012L010479
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MDC151-050601 Driver Features
• Maximum Current Limit Setting from 20 - 60Amps (peak) up to 1000W Powe\
r Output
• Internal or External Potentiometer Speed Control
• 0V to 5V External Voltage Speed Control
• 2-Quadrant Operation
• Hall Sensor Feedback
• Constant Velocity Mode
• Short Circuit Protection
• Requires 20-50 VDC
• Speed Out
• Fault Out
• Brake, Disable and Direction Inputs
• Selectable Ramp Up
• TTL-CMOS Compatible Inputs
• Dual Mounting Option
• Detachable, Screw type Terminal...](http://img.usermanuals.tech/thumb/413/6243/w300_brushless-dc-mdc151050601-users-guide-1478894101_d-1.png "Page 2
2
MDC151-050601 Driver Features
• Maximum Current Limit Setting from 20 - 60Amps (peak) up to 1000W Powe\
r Output
• Internal or External Potentiometer Speed Control
• 0V to 5V External Voltage Speed Control
• 2-Quadrant Operation
• Hall Sensor Feedback
• Constant Velocity Mode
• Short Circuit Protection
• Requires 20-50 VDC
• Speed Out
• Fault Out
• Brake, Disable and Direction Inputs
• Selectable Ramp Up
• TTL-CMOS Compatible Inputs
• Dual Mounting Option
• Detachable, Screw type Terminal...")
2 MDC151-050601 Driver Features • Maximum Current Limit Setting from 20 - 60Amps (peak) up to 1000W Powe\ r Output • Internal or External Potentiometer Speed Control • 0V to 5V External Voltage Speed Control • 2-Quadrant Operation • Hall Sensor Feedback • Constant Velocity Mode • Short Circuit Protection • Requires 20-50 VDC • Speed Out • Fault Out • Brake, Disable and Direction Inputs • Selectable Ramp Up • TTL-CMOS Compatible Inputs • Dual Mounting Option • Detachable, Screw type Terminal...
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Control Inputs: (TB3, Pins 2-4)
TTL-CMOS Compatible
Logic “0” = 0 - 0.8VDC
Logic “1” = OPEN
All three inputs (run/stop, freewheel, and direction) are pulled up th\
rough 20k ohm resistors.
Direction Control: (TB3, Pin 2)
Logic “1” (open) - Clockwise
Logic “0” - Counterclockwise
Freewheel: (TB3, Pin 3)
Logic “1” (open) - Motor is Enabled
Logic “0” - Motor is de-energized and will coast
Run/Stop: (TB3, Pin 4)
Logic “1” (open) - Motor will not run and if running will come t\
o a hard stop
Logic “0” -...](http://img.usermanuals.tech/thumb/413/6243/w300_brushless-dc-mdc151050601-users-guide-1478894101_d-2.png "Page 3
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Control Inputs: (TB3, Pins 2-4)
TTL-CMOS Compatible
Logic “0” = 0 - 0.8VDC
Logic “1” = OPEN
All three inputs (run/stop, freewheel, and direction) are pulled up th\
rough 20k ohm resistors.
Direction Control: (TB3, Pin 2)
Logic “1” (open) - Clockwise
Logic “0” - Counterclockwise
Freewheel: (TB3, Pin 3)
Logic “1” (open) - Motor is Enabled
Logic “0” - Motor is de-energized and will coast
Run/Stop: (TB3, Pin 4)
Logic “1” (open) - Motor will not run and if running will come t\
o a hard stop
Logic “0” -...")
3 Control Inputs: (TB3, Pins 2-4) TTL-CMOS Compatible Logic “0” = 0 - 0.8VDC Logic “1” = OPEN All three inputs (run/stop, freewheel, and direction) are pulled up th\ rough 20k ohm resistors. Direction Control: (TB3, Pin 2) Logic “1” (open) - Clockwise Logic “0” - Counterclockwise Freewheel: (TB3, Pin 3) Logic “1” (open) - Motor is Enabled Logic “0” - Motor is de-energized and will coast Run/Stop: (TB3, Pin 4) Logic “1” (open) - Motor will not run and if running will come t\ o a hard stop Logic “0” -...
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Hall Sensor Power Output:
6.25V @ 30mA maximum. Typical current draw from hall sensors is 20mA.
All three Hall Sensor inputs are pulled up through 20K ohm resistors.
The external speed control potentiometer must be 10K Ohms.
Open Loop/Closed Loop (Constant Velocity Mode)
The driver can either be set for Open Loop or Closed Loop operation. Op\
en Loop operation is used
for applications where the speed of the motor needs to change according to the load. Closed Loop
operation is used for applications...](http://img.usermanuals.tech/thumb/413/6243/w300_brushless-dc-mdc151050601-users-guide-1478894101_d-3.png "Page 4
4
Hall Sensor Power Output:
6.25V @ 30mA maximum. Typical current draw from hall sensors is 20mA.
All three Hall Sensor inputs are pulled up through 20K ohm resistors.
The external speed control potentiometer must be 10K Ohms.
Open Loop/Closed Loop (Constant Velocity Mode)
The driver can either be set for Open Loop or Closed Loop operation. Op\
en Loop operation is used
for applications where the speed of the motor needs to change according to the load. Closed Loop
operation is used for applications...")
4 Hall Sensor Power Output: 6.25V @ 30mA maximum. Typical current draw from hall sensors is 20mA. All three Hall Sensor inputs are pulled up through 20K ohm resistors. The external speed control potentiometer must be 10K Ohms. Open Loop/Closed Loop (Constant Velocity Mode) The driver can either be set for Open Loop or Closed Loop operation. Op\ en Loop operation is used for applications where the speed of the motor needs to change according to the load. Closed Loop operation is used for applications...
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5 MotorCL1CL2CL3 CL POT MAX SPD (RPM) MIN SPD (RPM) BLWR110S-15V-8000 OnOnOn80% 8000 500 BLWR111S-24V-10000 OnOnOn50% 10050 825 BLWR112S-24V-3700 OnOffOn100% 3735 450 BLWR231D-36V-4000 OnOffOn65% 4010 550 BLWR232D-36V-4000 OnOffOn65% 4010 550 BLWR233D-36V-4000 OnOffOn65% 4010 550 BLWR234D-36V-4000 OnOffOn65% 4010 550 BLWR235D-36V-4000 OnOffOn65% 4010 550 BLWR232S-24V-1350 OffOffOff0% 1600 200 BLWS231D-36V-4000 BLWS231S-36V-4000 On OffOn65% 4010 550 BLWS232D-36V-4000 BLWS232S-36V-4000 On OffOn65% 4010...
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6 Step 1 234 56 Phase A +Z --Z + Phase B Z++Z -- Phase C --Z ++Z Hall A 1100 01 Hall B 0111 00 Hall C 0001 11Step 1 234 56 Phase A -Z ++Z - Phase B Z--Z ++ Phase C ++Z --Z Hall A 1100 01 Hall B 0111 00 Hall C 0001 11 Step 1 234 56 Phase A +Z --Z + Phase B Z++Z -- Phase C --Z ++Z Hall A 1110 00 Hall B 0111 00 Hall C 0011 10Step 1 234 56 Phase A -Z ++Z - Phase B Z--Z ++ Phase C ++Z --Z Hall A 1110 00 Hall B 0111 00 Hall C 0011 10 120° Hall Spacing Sequence Forward 120° Hall Spacing Sequence Reverse 60°...
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7 Terminal and Dip Switch Descriptions Pin #Description 1 Hall Sensor Power 2 Hall Sensor A 3 Hall Sensor B 4 Hall Sensor C 5 Hall Sensor GroundPin # Description 1 Phase A 2 Phase B 3 Phase C 4 VIN 5 GND TB1: Motor Hall Terminals TB2: Power and Motor Phase Terminals TB3: Control Inputs and Outputs Pin #Description 1 PG OUT 2 Direction 3 Freewheel 4 Run/Stop 5 Fault/Stop 6 V Control 7 GND SW # Description 1 INT/EXT SPEED 2 FLT LATCH 3 RAMP 1 4 RAMP 2 5 60/120 SW1: Dip Switch Dip Switch Settings...
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8 Motor Freewheel The motor freewheel feature allows the de-energizing of the motor phases. A high (open) input at this input causes the motor to run at the given speed, while a low at this input causes the motor to coast to a stop. Motor Run/Stop The motor run/stop feature allows the stopping of a motor by shorting out the bottom drives of the three phases. A low at this input allows the motor to run, while a high (open) input does not allow motor operation and if operating causes rapid...
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9 Speed Output The PG OUT terminal (TB3 - pin 1) is used to determine the speed of the motor shaft. A 5V signal pulse out is shown at a rate of 4 pulses for 1 revolution of an 8-pole motor, 3 pulses for 1 revolution of a 6-pole motor, and 2 pulses for 1 revolution of a 4-pole motor. # PolesRPM 8 15 * PG OUT (in Hz) 6 20 * PG OUT (in Hz) 4 30 * PG OUT (in Hz) Heating Considerations The temperature of the heat sink should never be allowed to rise above 70° Celsius. If necessary, mount the unit to an...
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10 Dimensions September 2012L010479