AMT Datasouth Printer M7 User Guide
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Page of 73 61 Country code 001 Clear flash memory No Shift X 0 Shift Y 0 Gap sensor sensitivity 3 (Will be reset. Need to re-calibrate the gap) Bline sensor sensitivity 2 (Will be reset. Need to re-calibrate the gap) Language English IP address DHCP 3.5.2 Mileage Info. Use this option to check the printed mileage (displayed in meter). Service 1/3 Mileage:(m) Initialization > Mileage Info. Labels: (pcs.) Exit
Page of 73 62 4. Diagnostic Tool The Diagnostic Utility is a toolbox that allo ws users to explore the printers settings and status; change printer settings; download graphics, fonts, and firmware; create printer bitmap fonts; and to send additional commands to the printer. Using this convenient tool, you can explore the printe r status and settings and troubleshoot the printer. Note: This utility works with printer firmware V6.00 and later versions. 4.1 Start the Diagnostic Tool 1. Double click on the Diagnostic tool icon to start the software. 2. There are four features (Printer C onfiguration, File Manager, Bitmap Font Manager, Command Tool) included in the Diagnostic utility. Features tab Printer functions Interface Printer Status Printer setup
Page of 73 63 4.2 Printer Function (Calibrate sensor, Ethernet setup, RTC setup…) 1. Select the PC interface connected with bar code printer. 2. Click the “Function” button to setting. 3. The detail functions in the Printe r Function Group are listed as below. FunctionDescription Factory Default Initialize the printer and restore the settings to factory default. Dump Text To activate the printer dump mode. Configuration Page Print printer configuration. RTC Setup Synchronize printer Real Time Clock with PC. Calibrate Sensor Calibrate the sensor specified in the Printer Setup group media sensor field. Reset Printer Reboot the printer. Print Test Page Print a test page. Ignore AUTO.BAS Ignore the downloaded AUTO.BAS program. Ethernet Setup Setup the IP address, subnet ma sk, gateway for the on board Ethernet. Note: For more information about Diagnostic Tool, please refer to the diagnostic utility quick start guide in the CD disk Utilities directory.
Page of 73 64 5. Troubleshooting 5.1 Common Problems The following guide lists the most common problems that may be encountered when operating this bar code printer. If the printer still does not function after all suggested solutions have been invoked, please contact the Customer Service Department of your purchased reseller or distributor for assistance. Problem Possible Cause Recovery Procedure Power indicator does not illuminate * The power cord is not properly connected. * Plug the power cord in printer and outlet. * Switch the printer on. Carriage Open * The printer carriage is open. * Please close the print carriage. No Ribbon * Running out of ribbon. * The ribbon is installed incorrectly. * Supply a new ribbon roll. * Please refer to the steps in user’s manual to reinstall the ribbon. No Paper * Running out of label. * The label is installed incorrectly. * Gap/black mark sensor is not calibrated. * Supply a new label roll. * Please refer to the steps in user’s manual to reinstall the label roll. * Calibrate the gap/black mark sensor. Paper Jam * Gap/black mark sensor is not set properly. * Make sure label size is set properly. * Labels may be stuck inside the printer mechanism. * Calibrate the gap/black mark sensor. * Set label size correctly. Take Label * Peel function is enabled. * If the peeler module is installed, please remove the label. * If there is no peeler module in front of the printer, please switch off the printer and install it. * Check if the connector is plugging correctly. UP: Fwd. DOWN: Rev. MENU: Exit * Cutter jam. * There is no cutter installed on the printer. * Cutter PCB is damaged. * If the cutter module is installed, please press UP or DOWN key to rotate the cutter up or down to make the knife back to the right position. * Remove the label. * Make sure the thickness of label is less than 200 g/m2 (for regular cutter) or 300 g/m2 (for heavy duty cutter). * Replace a cutter PCB.
Page of 73 65 Not Printing * Cable is not well connected to serial or USB interface or parallel port. * The serial port cable pin configuration to pin connected. * Re-connect cable to interface. * If using serial cable, - Please replace the cable with pin to pin connected. - Check the baud rate setting. The default baud rate setting of printer is 9600,n,8,1. * If using the Ethernet cable, - Check if the Ethernet RJ -45 connector green LED is lit on.. - Check if the Ethernet RJ -45 connector amber LED is blinking. - Check if the printer gets the IP address when using DHCP mode. - Check if the IP address is correct when using the static IP address. - Wait a few seconds let the printer get the communication with the server then check the IP address setting again. * Chang a new cable. * Ribbon and media are not compatible. * Verify the ribbon-inked side. * Reload the ribbon again. * Clean the printhead. * The print density setting is incorrect. * Printhead’s harness connector is not well connected with printheat. Turn off the printer and plug the connector again. * Check if the stepping motor is plugging in the right connector. * Check your program if there is a command PRINT at the end of the file and there must have CRLF at the end of each command line. Memory full ( FLASH / DRAM ) * The space of FLASH/DRAM is full. * Delete unused files in the FLASH/DRAM. * The max. numbers of file of DRAM is 50 files. * The max. user addressable memory space of DRAM i * The max. numbers of file of FLASH is 256 files. * The max. user addressable memory space of FLASH is 2560 KB for M7 and 6656KB for M7 PLUS . SD card is unable to use * SD card is damaged. * SD card doesn’t insert correctly. * Use the non-approved SD card manufacturer. * Use the supported capacity SD card. * Insert the SD card again. * The supported SD card spec. - 128MB - 256MB - 512MB - 1GB - 4GB SDHC CLASS 6 * Approved SD card manufacturers; SanDisk, Transcend
Page of 73 66 PS/2 port does not work * Did not turn off power prior to plug in the PS/2 keyboard. * PS/2 keyboard is damaged. * PS/2 keyboard doesn’t plug-in correctly. * There is no BAS file in the printer. * Turn off printer power prior to plug in the PS/2 keyboard . * Plug the PS/2 keyboard again. * Make sure the keyboard is fine. * Make sure if there is any BAS file downloaded into pri Poor Print Quality * Ribbon and media is loaded incorrectly * Dust or adhesive accumulation on the head. * Print density is not set properly. * Printhead element is damaged. * Ribbon and media are incompatible. * The printhead pressure is not set properly. * Reload the supply. * Clean the printhead. * Clean the platen roller. * Adjust the print density and print speed. * Run printer self-test and check the print head test pattern if there is dot missing in the pattern. * Change proper ribbon or proper label media. * Adjust the printhead pressure adjustment knob. - If the left side printout is too light, please adjust the left side pressure adjustment knob to the higher index (higher pressure). If the pressure adjustment knob has been adjust to index “5” and the poor print quality is still at the left side of the printout, please adjust the pressure adjustment knob to index “1” and use the Z-axis adjustment knob to fine tune the pressure. - If the right side printout is too light, please adjust the r pressure adjustment knob to the higher index (higher pressure) to improve the print quality. * If the label thickness is more than 0.22 mm, the print q might be not good enough, please adjust the heater line adjustment screw counter clockwise to get the best print quality. * The release lever does not latch the printhead properly. LCD panel is dark and keys are not working * The cable between main PCB and LCD panel is loose. * Check if the cable between main PCB and LCD is secured or not. LCD panel is dark but the LEDs are lit * The printer initialization is unsuccessful. * Turn OFF and ON the printer again. * Initialize the printer.
Page of 73 67 LCD panel is dark and LEDs are lit on, but The label is feeding forward * The LCD panel harness connector is loose. * The LCD panel harness connector is plugged upside down. Ribbon encoder sensor doesn’t work * The ribbon encoder sensor connector is loose. * Fasten the connector. Ribbon end sensor doesn’t work * The connector is loose. * The ribbon sensor hole is covered with dust. * Check the connector. * Clear the dust in the sensor hole by the blower. Peel sensor is not working * Peel sensor is not located on the correct position. * The connector is loose. * Make sure that the media goes through the Peel sensor. * Plug the connect cable correctly. Cutter is not working * The connector is loose. * Plug in the connect cable correctly. Label feeding is not stable (skew) when printing * The media guide does not touch the edge of the media. * If the label is moving to the right side, please move the label guide to left. * If the label is moving to the left side, please move the label guide to right.
Page of 73 68 Skip labels when printing * Label size is not specified properly. * Sensor sensitivity is not set properly. * The media sensor is covered with dust. * Check if label size is setup correctly. * Calibrate the sensor by Auto Gap or Manual Gap options. * Clear the GAP/Black mark sensor by blower. The printing position of small label is incorrect * Media sensor sensitivity is not set properly. * Label size is incorrect. * The parameter Shift Y in the LCD menu is incorrect. * The vertical offset setting in the driver is incorrect. * Calibrate the sensor sensitivity again. * Set the correct label size and gap size. * Press [MENU]
Page of 73 69 5.2 Mechanism Fine Adjustment to Avoid Ribbon Wrinkles This printer has been fully tested before delivery. There should be no ribbon wrinkle presented on the media for general -purpose printing application. Ribbon wrinkle is related to the media thickne ss, print head pressure balance, ribbon film characteristics, print darkness setting… etc. In case the ribbon wrinkle happens, please follow the instructions bel ow to adjust the printer parts. Adjustable Printer Parts Symptom 1. Wrinkle happens from label lower left to upper right direction () 2. Wrinkle happens from label lower right to upper left direction () Wrinkle Example Feed direction Ribbon guide plate Print head pressure adjustment knob Z-axis mechanism adjustment knob
Page of 73 70 Adjust the print head pressure adjustment knob The print head pressure adjustment knob has 5 levels of settings. Clockwise direction adjustment is to increase the print head pressure. Counter Clockwise adjustment can decrease the print head pressure. If the wrinkle on the label starts from the lower left side to upper right side, please do following adjustment. 1. Decrease the right side print head pressure adjustment knob setting 1 level per each adjustment then print the label again to check if wrinkle is gone. 2. If the right side print head adjustment knob setting has been set to index 1 (the lowest pressure index), please increase the left side print head pressure. 3. If the left side print head adjustment knob setting has been set to 5 (the highest pressure index) the wrinkle can’t be avoid, please rotate the both knobs back to setting 1 then rotate the Z-axis mechanism adjustment knob clockwise for a few degrees and print again for fine tune the print head pressure distribution. Note for step 3: *Factory default setting, the Z-axis knob is rotated counter clockwise to the end of thread. *Turn the Z-axis mechanism adjustment knob clockwise until you feel the knob touch the mechanism for the first adjustment. * If the wrinkle is still there, pl ease turn the Z-axis mechanism adjustment knob clockwise about 1/4 circle each time for adjustment * If the winkled direction is change from to by adjusting the Z-axis mechanism adjustment knob , please turn the Z axis mechanism adjustment knob counter clockwise to avoid the wrinkle. Adjust the print head pressure adjustment knob The print head pressure adjustment knob has 5 levels of settings. Clockwise Direction adjustment is to increase the print head pressure. Counter Clockwise adjustment can decrease the print head pressure. If the wrinkle on the label starts from the lower right side to upper left side, please do following adjustment. 1. Decrease the left side print head pressure adjustment knob setting 1 level per each adjustment then print the label again to check if wrinkle is gone. 2. If the left side print head adjustment knob level has been set to index 1 (the lowest index), please increase the right side print head pressure. Right knob Left knob Right knob Left knob Z axis mechanism adjustment knob