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American Water Heater NonCondensing Outdoor Natural Gas GT110NE user manual

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    							51    Page
    Item #Description
    Part #
    110, 310 and 
    510  models
    T-KJr2, T-K4 and 
    T-D2 models
    108Flame rod for 110 (T-KJr2) model
    Flame rod for 310 (T-K4) and 510 (T-D2) models
    319143-339
    319143-035
    EX00R
    EKK0E
    109Igniter rod for 110 (T-KJr2) model
    Igniter rod for 310 (T-K4) and 510 (T-D2) models
    319143-373
    319143-037
    EX00S
    EKK0F
    110
    111
    Rod holder for 110 (T-KJr2) model
    Rod holder for 310 (T-K4) and 510 (T-D2) models
    Rod cap
    319143-340
    319143-036
    319143-038
    EX00U
    EKK32
    EKN61
    112Burner damper for 110 (T-KJr2) model
    Burner damper for 310 Indoor (T-K4-IN) and 510 Indoor (T-D2-IN)
    Burner damper for 310 Outdoor (T-K4-OS) and 510 Outdoor (T-D2-OS)
    319143-170
    9009012005
    9009014005
    EK430
    EK2AJ
    EK492
    113
    114
    115
    Manifold gasket A
    Manifold gasket B
    Fan damper for 110 Indoor (T-KJr2-IN)
    Fan damper for 310 Indoor (T-K4-IN) and 510 Indoor (T-D2-IN)
    319143-044
    319143-045
    319143-160
    319143-367
    EKK2Y
    EKK2K
    EK416
    TU001
    116
    117
    Pressure port for 310 (T-K4) and 510 (T-D2) models
    Combustion chamber tube for 310 Indoor (T-K4-IN) and 510 Indoor (T-D2-IN)  
    Combustion chamber tube for 310 Outdoor (T-K4-OS) and
    510 Outdoor (T-D2-OS)
    319143-042
    319143-041
    319143-344
    EKK2D
    EKK2N
    EX019
    118
    119
    120
    Gas inlet
    Gas inlet ring
    Igniter plate
    319143-050
    319143-049
    319143-051
    EKK1E
    EKK2Z
    EKK1B
    121Surge box plate for 110 (T-KJr2) and 310 (T-K4) models
    Surge box plate for 510 (T-D2) model
    319143-213
    319143-176
    EKK4H
    EK436
    150
    151
    152
    O-ring P18 NBR (Black)
    O-ring P20 NBR (Black)
    Silicon ring for 110 Outdoor (T-KJr2-OS)
    Silicon ring for 310 Outdoor (T-K4-OS) and 510 Outdoor (T-D2-OS)
    319143-350
    319143-057
    319143-370
    319143-206
    EZP18
    EK042
    EK442
    EKK3G
    153Rain protection plate in Exhaust chamber for 110 Outdoor 
    (T-KJr2-OS), 310 Outdoor (T-K4-OS) and 510 Outdoor (T-D2-OS)
    319143-216EKK53
    154Exhaust port319143-219EKK56
    401Heat exchanger assembly for 110 Indoor (T-KJr2-IN)
    for 110 Outdoor (T-KJr2-OS)
    for 310 Indoor (T-K4-IN)
    for 310 Outdoor (T-K4-OS)
    for 510 Indoor (T-D2-IN)
    for 510 Outdoor (T-D2-OS)
    319143-162
    319143-166
    319143-153
    319143-157
    319143-369
    319143-177
    EK418
    EK426
    EK406
    EK413
    TU002
    EK437
    402Flow adjustment valve/Flow sensorfor
    110 (T-KJr2) and 310 (T-K4) models
    Flow adjustment valve/Flow sensor for 510 (T-D2) model
    319143-167
    319143-178
    EK427
    EK438
    403
    404
    405
    406
    Bypass valve for 510 (T-D2) model
    Water inlet
    Inlet drain plug
    Inlet water filter
    319143-186
    319143-193
    319143-197
    319143-198
    EKK0U
    EKK1U
    EKK2B
    EKK2C
    407Inlet thermistor for 110 (T-KJr2) and 310 (T-K4) models
    Inlet thermistor for 510 (T-D2) model
    319143-214
    319143-085
    EKK4J
    EKK38
    408Outlet thermistor for 110 (T-KJr2) and 310 (T-K4) models
    Mixing thermistor for 510 (T-D2) model
    319143-218
    319143-190
    EKK55
    EKK1A
    409
    410
    411
    Water outlet
    Outlet drain plug
    Output thermistor for 510 (T-D2) model
    319143-194
    319143-199
    319143-096
    EKK1V
    EKK2E
    EKK2T
    412Hi-Limit switch for 110 (T-KJr2) and 310 (T-K4) models
    Hi-Limit switch for 510 (T-D2) model
    319143-228
    319143-095
    EM212
    EKN34
    Parts List
    Owner's Guide  
    						
    							52   Page
    Parts List
    Owner's Guide
    Item #Description
    Part #
    110, 310 and 
    510 models
    T-KJr2, T-K4 and 
    T-D2 models
    413
    414
    415
    Overheat-cut-off fuse
    Heater
    Inlet heater
    319143-149
    319143-200
    319143-078
    EK333
    EKK2R
    EKK2P
    450
    451
    452
    453
    454
    Pipe heater fixing plate
    Heater fixing plate 16
    Fuse fixing plate 18
    Fuse fixing plate 14
    O-ring P4 FKM
    319143-088
    319143-125
    319143-066
    319143-146
    319143-082
    EKK27
    EK031
    EKK26
    EK029
    EZM04
    455
    456
    457
    O-ring P6 FKM
    O-ring P14 FKM
    O-ring P15 FKM
    319143-080
    319143-100
    319143-091
    EZM06
    EZM14
    EZM15
    458
    459
    460
    461
    462
    463
    O-ring P16 FKM
    Fastener “4-11” for 510 (T-D2) model
    Fastener “14-22”
    Fastener “16A”
    Fastener “16-25A” for 510 (T-D2) model
    Silicon ring
    319143-083
    319143-097
    319143-105
    319143-226
    319143-205
    319143-065
    EZM16
    EKH30
    EKK24
    EM192
    EKK39
    EKN50
    701
    702
    Computer board for 110 (T-KJr2) model
                                for 310 (T-K4) model
                                for 510 (T-D2) model
    Transformer
    319143-164
    319143-158
    319143-179
    319143-182
    EK420
    EK414
    EK439
    EKH09
    703
    704
    Surge box
    AC120V wire for Indoor models
    AC120V wire for 110 Outdoor (T-KJr2-OS)
    AC 120 V wire for 310 Outdoor (T-K4-OS) and 510 Outdoor (T-D2-OS) 
    models
    319143-168
    319143-427
    319143-222
    319143-138
    EK428
    EK146
    EKK5M
    EKK3C
    705Transformer wire for 110 (T-KJr2) model
    Transformer wire for 310 (T-K4) and 510 (T-D2) models
    319143-155
    319143-180
    EK408
    EK440
    706
    707
    AC120V Power ON-OFF switch
    Switch wire for 110 (T-KJr2) model
    Switch wire for 310 (T-K4) and 510 (T-D2) models
    319143-141
    319143-154
    319143-181
    EKK4V
    EK407
    EK441
    708Gas valve wire for 110 (T-KJr2) and 310 (T-K4) models
    Gas valve wire  for 510 (T-D2) model
    319143-207
    319143-188
    EKK3K
    EKK10
    709Flame rod wire for 110 (T-KJr2) model
                             for 310 (T-K4) model
                            for 510 (T-D2) model
    319143-171
    319143-208
    319143-189
    EK431
    EKK3L
    EKK11
    710EH-IG wire for 110 Indoor (T-KJr2-IN) and 310 Indoor (T-K4-IN)
    EH-IG wire with freeze protection thermostat for 110 Outdoor
    (T-KJr2-OS), 310 Outdoor (T-K4-OS) and 510 Outdoor (T-D2-OS)
    EH-IG wire for 510 Indoor (T-D2-IN)
    319143-209
    319143-210
    319143-187
    EKK3R
    EKK40
    EKK0Z
    711
    712
    Igniter
    High voltage igniter cable
    319143-052
    319143-039
    EKN74
    EKK2M
    713Freeze protection thermostat for 110 Indoor (T-KJr2-IN), 
    310 Indoor (T-K4-IN) and 510 Indoor (T-D2-IN)
    319143-185EKJ59
    714Proportional gas valve wire for 110 (T-KJr2) and 310 (T-K4) models
    Proportional gas valve wire for 510 (T-D2) model
    319143-220
    319143-133
    EKK58
    EKK12  
    						
    							53    Page
    Parts List
    Owner's Guide
    Item #Description
    Part #
    110, 310 and 
    510 models
    T-KJr2, T-K4 and 
    T-D2 models
    715
    716
    717
    718
    Pump and multi cable for 510 (T-D2) model
    Thermistors wire for 510 (T-D2) model
    RS-VG wire for 510 (T-D2) model
    Water valves wire for 510 (T-D2) model
    319143-204
    319143-195
    319143-203
    319143-202
    EKK36
    EKK1Z
    EKK35
    EKK33
    719Computer board cover for 110 (T-KJr2) and 310 (T-K4) models
    Computer board cover for 510 (T-D2) model
    319143-212
    319143-191
    EKK49
    EKK1M
    720
    721
    Rubber grommet for Indoor models
    Cable strap for Indoor models
    319143-426
    319143-425
    EK148
    EW022
    722Temperature remote controller for 110 (T-KJr2) and 310 (T-K4) models
    Temperature remote controller for 510 (T-D2) model
    9007666005
    9007603005
    TK-RE02
    TM-RE30  
    						
    							54   Page
    Output Temperature Chart
    Owner's Guide
    110 (T-KJr2) model
    Output temperatue vs. GPM (Max. 6.6 GPM) with Various Inlet Water Temperature
    Set Temp.
    Output Hot Water GPM
    IncomingTemp.
    310 (T-K4) model
    Output Hot Water GPM
    IncomingTemp.
    Output temperatue vs. GPM (Max. 8.0 GPM) with Various Inlet Water Temperature
    Set Temp
    *When the set temperature is 131 °F or higher, maximum flow rate is limited to 8.0 GPM.
    510 (T-D2) model
    Output temperature vs. GPM (Max. 10.0 GPM) with Various Inlet Water Temperature
    Set Temp.
    IncomingTemp.
    Output Hot Water GPM
    OUTPUT TEMPERATURE CHART
    Chart is based on properly sized gas line  
    						
    							55    Page
    1. The manufacturer warrants this product against defects in materials or workmanship as described in this 
    document if installed within the United States or Canada.  The manufacturer or its authorized Service 
    Representative will, at its sole discretion, repair or replace any failed or defective mechanical or electrical parts, 
    or components thereof, or, if the manufacturer or its authorized Service Representative cannot replace said 
    parts, and repair is not commercially practicable, the manufacturer or its authorized Service Representative will 
    refund the purchase price.  The manufacturer or its authorized Service Representative may, at its sole discretion, 
    use new, refurbished or reconditioned parts.
    2. Warranty for all models: 
                     (1) Limited Labor Coverage
    																								•		The	 manufacturer	 will	provide	 for	reasonable	 labor	charges	 associated	 with	warranty	 repairs	
                                or replacements within one (1) year from the date of purchase.  The manufacturer will only pay 
                                directly to the service provider.
    																								 •		Warranty	 service	must	be	performed	 by	an	 authorized	 Service	Representative.		 A	list	 of	authorized
                                Service Representatives is available upon request.
    																								 •		All	 warranty	 claims	and	warranty	 service	must	be	authorized	 and	approved	 by	the	 manufacturer.
                     (2) Includes recirculation and storage tank applications with proper circulation pump control (e.g. 
                           aquastat and/or timer).
                           - Lack of a proper pump control will reduce the heat exchanger and parts warranty to 3 years.
                     (3) In all applications, the total of length of operation time must be less than 3,000 hours for the 110
                          (T-KJr2) and 310 (T-K4) models, and less than 9,000 hours for the 510 (T-D2) model.
                     (4) Includes dual-purpose applications (combination heating and domestic)
    3. General terms of limited warranty:
     This limited warranty gives you specific legal rights, and you may also have other rights which vary from State to 
    State.  The manufacturer will honor the warranty to the original retail buyer at the original location only, within 
    the United States or Canada, and it is not transferable.
     THIS WARRANTY COVERS ONLY FAILED MECHANICAL AND ELECTRICAL PARTS DUE TO FACTORY DEFECTS UNDER 
    NORMAL USAGE FOR THE PRODUCT’S INTENDED PURPOSES AND WITHIN THE APPLICABLE PERIOD SPECIFIED 
    IN THE TABLE ABOVE.  ONLY DIRECT DAMAGES SHALL BE RECOVERABLE BY A CLAIMANT UNDER THIS LIMITED 
    WARRANTY AND, IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, BREACH OF WARRANTY, 
    TORT LIABILITY (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR OTHERWISE WILL BE LIABLE 
    FOR ANY SPECIAL, INCIDENTAL, OR INDIRECT CONSEQUENTIAL DAMAGES INCLUDING PROPERTY DAMAGE, 
    PERSONAL DAMAGES, LOSS OF USE, OR INCONVENIENCE. SOME STATES DO NOT ALLOW THE EXCLUSION OR 
    LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO 
    YOU.
    4. Limitation on Duration of Implied Warranties:
        ANY IMPLIED WARRANTIES ARISING UNDER STATE LAW, INCLUDING THE IMPLIED WARRANTIES OF FITNESS 
    FOR A PARTICULAR PURPOSE AND MERCHANTABILITY, SHALL IN NO EVENT EXTEND PAST THE EXPIRATION OF 
    ANY WARRANTY PERIOD HEREUNDER.  SOME STATES DO NO ALLOW LIMITATIONS ON HOW LONG AN IMPLIED 
    WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
    5. THIS WARRANTY WILL NOT COVER THE FOLLOWING:
    						 •  Any	 product	that	is	not	 installed	 by	a	licensed	 plumber,	 gas	installer,	 or	contractor.
    						 •  Damages	 due	to	accidents,	 abuse,	misuse,	 improper	 installation,	 misapplication,	 or	incorrect	 sizing.
    						•  Damages	 due	to	fires,	 flooding,	 freezing,	electrical	 surges,	or	any	 Acts	 of	God.
    						 •  Damages	 due	to	unauthorized	 alterations,	attachments,	 and/or	repairs.
    						•  Damages	 due	to	a	lack	 of	maintenance	 (e.g.	water	 filter,	water	 treatment	 system,	vent	blockage,	 etc.).
    						•  Any	 product	installed	 in	an	 improper	 environment	 (e.g.	corrosive,	 dusty,	chemically	 contaminated,	
                    excessive lint, etc.).
    LIMITED WARRANTY
    Warranty
    Owner's Guide
    Application TypeHeat ExchangerPartsLabor(1)
    Single Family Domestic Hot Water15(2)(3)
    51Commercial or Multi-Family Domestic Hot Water10(2)(3)
    Heating10(3)(4)
    [Unit: Year]  
    						
    							56   Page
    						•  Freeze	 damage	that	occurs	 without	 taking	proper	 preventive	 measures	as	described	 in	the	 installation
                    manual.
    						•  Condensate	 damage	due	to	improperly	 installed	or	lack	 of	a	condensate	 trap	(drain).
    						•  Any	 product	not	installed	 in	compliance	 with	all	applicable	 local	&	provincial	 codes,	ordinances,	 and
                    good trade practices.
    						•  Any	 product	sold	to	or	 installed	 in	areas	 outside	 of	the	 fifty	 states	 (and	the	District	 of	Columbia)	 of	
                    the United States of America and Canada.
    						•  Any	 product	installed	 in	applications	 that	cause	 the	water	 heater	 to	activate	 more	than	300	times	 per
                    day. (This averages to an activation every 5 minutes in a 24-hour period.)
    						•  Any	 failures	that	are	not	 due	 to	defects	 in	materials	 or	workmanship	 (mechanical	and/or	electrical	 parts).
    						•  Damages	 due	to	improper	 installation:
    																• Gas:	incorrect	 gas	pipe	 sizing,	 incorrect	 gas	meter 	sizing,	 incorrect	 gas	type,	 and/or	 gas	pressures
                          that fall outside the product’s specified range.
    																 • Water:	 incorrect	water	pipe	sizing,	 water	pressures	 that	fall	outside	 the	product’s	 specified	range,
                          recirculation flow rates that fall outside the product’s specified range (air removal), and/or lack of 
                          proper methods of air removal in a closed-loop, circulation system. (See installation manual for 
                          details.)
    																 • Electric:	 supply	power	voltages	 that	fall	outside	 the	product’s	 specified	range.
    						•  Damages	 due	to	water	 quality:
    																 • Introduction	 of	liquids	 other	than	potable	 water	into	the	product.
    																 • Introduction	 of	pool	 water,	 spa	water,	 or	any	 chemically	 treated	water	into	the	product.
    																 • Introduction	 of	hard	 water	 measuring	 more	than	7	grains	 per	gallon	 (120	ppm)	 for	single	 family
                          domestic applications or more than 4 grains per gallon (70 ppm) for all other types of applications
                          into the product.
                 • Introduction	 of	untreated	 or	poorly	 treated	 well	water	 into	the	product.
    																 • Introduction	 of	water	 with	pH	levels	 less	than	 6.5	and	 greater	 than	8.5	into	 the	product.	
    Warranty
    Owner's Guide
    62S051-8
    100270523  
    						
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