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American Water Heater HeavyDuty Surface Thermostat Commercial Electric STCE3150 80 119 User Manual
American Water Heater HeavyDuty Surface Thermostat Commercial Electric STCE3150 80 119 User Manual
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21 THERMOSTAT SETTINGS - ELECTRONIC CONTROLS These models are equipped with an electronic control system. The control system senses temperature from a factory installed Immersion Temperature Probe (see Figure 2). The “Operating Set Point” is adjusted to control water temperature. This is an adjustable user setting in the control system’s “Temperatures Menu.” This and all control system menus are accessed through the UIM (User Interface Module - see Figure 8) located on the front panel of the water heater.The Operating Set Point is adjustable from 90°F/42°C to 190°F/88°C. The factory setting is 120°F/49°C. See the Electronic Control Models Operation section of this manual for instructions on how to adjust the Operating Set Point and other user settings. UIM (User Interface Module) Figure 8 Set the Operating Set Point at the lowest setting which produces an acceptable hot water supply. This will always give the most energy efficient operation. CONTROL SYSTEM FEATURES Advanced Diagnostics: Plain English text and animated icons display detailed operational and diagnostic information. LCD screen on the front of the water heater displays the Sequence of Operation in real time. Fault or Alert messages are displayed when operational problems occur. Advanced Service menu displays a list of possible causes for current Fault and Alert conditions to aid in servicing. Economy Mode Operation: Control system automatically lowers the Operating Set Point by a programmed value during user defined time periods. Helps reduce operating costs during unoccupied or peak demand periods. Linear Sequencing: Banks of heating elements (3 elements per bank) are energized according to adjustable (1 to 20°) differential set points for each bank. First bank on is the last bank off. Helps reduce operating costs during low/moderate loads. CONTROL SYSTEM NAVIGATION The UIM (User Interface Module) is located on the front cabinet of the Electronic Control Model water heaters. All operational information and user settings are displayed and accessed using the UIM. The UIM includes five snap acting (momentary) user input buttons; an Up, Down and 3 Operational Buttons. UIM - USER INTERFACE MODULEFigure 9 Up & Down Buttons Used to navigate (up and down) and to select (highlight) menu items. Also used to adjust or change (increase/decrease, on/off, set time) various user settings. Operational Buttons The 3 Operational Buttons are multifunctional. Their current function is defined by the text that appears above each button on the LCD screen. The function will change depending on what menu is currently displayed or what menu item is selected. When no text appears on the LCD screen above an Operational Button there is no function assigned. THE DESKTOP SCREEN Figure 10 below shows the control system “Desktop Screen.” This is the default screen. If there are no active Fault or Alert conditions and no user input for approximately 10 minutes the control system will return to this screen automatically. Model Information Model information and menu titles are shown in the black bar at the top of the Desktop Screen. Tank Temperature Current water temperature as sensed from the immersion Temperature Probe. Operating Set Point: Temperature at which the control system will maintain tank (water) temperature in the Normal Mode. This line of text will read Economy Set Point whenever the control system is operating in the Economy Mode. Status: The Operating State of the control system is displayed beneath the Operating Set Point. Figure 10 ELECTRONIC CONTROL MODELS OPERATION
22 Menu: The left Operational Button is pressed to enter the Main Menu where all control system menus are accessed. See Table 9. for a list of control system menus. Help: The right Operational Button is pressed to access instructions and explanations for user settings, Operating States, Status Icons, manufacturer’s web address, technical support phone number and service agent contact information. Day/Time/Operating Mode: The current time and day are also displayed on the Desktop Screen. “Clock Not Set” will be displayed until the time clock has been initially set. Day and Time are adjusted in the Economy Mode Setup menu. The current Operating Mode, either Normal Mode or Economy Mode, is displayed beneath the day and time. Discreet Menu Contact Information: From the Desktop Screen press and hold down the middle (unmarked) Operational Button for 30 seconds and then release it. This will launch a discreet menu where personalized contact information can be entered. Installing contractors and/or service agents can enter their company name and telephone number. This contact information will be displayed with all Fault and Alert messages. ICON DESCRIPTION Water temperature in the tank has fallen. Shaded area of the animated thermometer icon will rise and fall in response to water temperature in the storage tank as sensed from the immersion Temperature Probe. Water temperature in the tank has reached the Operating Set Point. Shaded area of the animated thermometer icon will rise and fall in response to water temperature in the storage tank as sensed from the immersion Temperature Probe. The control is unable to initiate a heating cycle. This will happen whenever a Fault condition is detected by the control system or when either of the two Enable/Disable circuits are open circuits. The control system is in Heating Mode and has energized the electromagnetic contactor coils for at least one bank of heating elements. This animated icon DOES NOT indicate current has been sensed from the heating elements, only that there is a call for heat present and the control system has initiated heating operation. Heating elements icon for a water heater equipped with 1 Bank of heating elements. Each circle represents one heating element. Each diagonal row of 3 elements = 1 Bank of elements. Open circles represent heating elements the control system has not energized and is not sensing electrical current from. Heating elements icon for a water heater equipped with 2 Banks of heating elements. Each circle represents one heating element. Each diagonal row of 3 elements = 1 Bank of elements. Open circles represent heating elements the control system has not energized and is not sensing electrical current from. Heating elements icon for a water heater equipped with 3 Banks of heating elements. Each circle represents one heating element. Each diagonal row of 3 elements = 1 Bank of elements. Open circles represent heating elements the control system has not energized and is not sensing electrical current from. Heating elements icon for a water heater equipped with 3 Banks of heating elements. Each circle represents one heating element. Each diagonal row of 3 elements = 1 Bank of elements. Filled circles represent heating elements the control system has energized AND is sensing electrical current from. Heating elements icon for a water heater equipped with 3 Banks of heating elements. Each circle represents one heating element. Each diagonal row of 3 elements = 1 Bank of elements. Open circles with an X represent heating elements the control system has energized that it IS NOT sensing electrical current from. The control has detected/declared a Fault Condition. Fault message details can be viewed in the Current Fault menu. Heating operation is discontinued (locked out) until the condition that caused the fault is corrected. Power to the water heater must be cycled off and on to reset the control system. Note: Cycling power will not reset the control system if the condition that caused the fault has not been corrected. The control has detected/declared an Alert Condition. The water heater will continue to operate during an Alert Condition but there is an operational condition that requires the attention of a Qualified Service Agent. Alert message details can be viewed in the Current Alert menu.STATUS ICONS. Table 7.
23 TEMPERATURES MENU Operating Set Point User adjustable setting 90°F to 190°F range; factory default is 120°F. When the water temperature sensed by the control system from the immersion Temperature Probe reaches the Operating Set Point the control system will end the heating cycle. A call for heat will be activated again when the water temperature drops below the Operating Set Point minus the 1st Differential Setting. Example: Operating Set Point is 120°F, the 1st Differential Setting is 2°F (factory default). A call for heat will be activated when the sensed water temperature drops to 118°F. S TAT EDESCRIPTION Standby The water heater is not in an active heating cycle. This usually indicates the temperature in the tank has reached the Operating Set Point and the control system has terminated the heating cycle. Heating The control system is in the Heating Mode. At least one bank of heating elements has been energized. Alert The control system has detected/declared an Alert Condition. The controls system will continue heating operation. However, a Qualified Service Agent should be contacted to check/service the water heater. Fault The control system has detected/declared a Fault Condition. The control system will discontinue heating operation and “lock out.” Power to the water heater must be cycled off and on to reset the control system. Note; cycling power will not reset the control system until the condition that caused the fault has been corrected. MENUS DESCRIPTION Temperatures Most commonly accessed menu. Operating Set Point, Differential settings, Tank Temperature and Tank Probe Offset are located in this menu. Heater Status Current Operating State/Mode (heating/standby etc) and status (open/closed - on/off - yes/no) of monitored water heater functions and components are displayed in this menu. Economy Mode Setup Seven day 24 hour time clock with temperature set back capability to reduce operating costs during unoccupied or reduced demand periods. Alarm Output Setup The control system’s CCB (Central Control Board) features on board SPDT (single pole double throw) relay contacts for building EMS (Energy Management System) notification of operational conditions such as Fault Conditions and heating mode status. This menu features a list of user definable conditions for relay activation. Display Settings Temperature units (°F or °C), appearance (brightness contrast) and backlight delay user adjustable settings are located in this menu. Heater Information Elapsed time of operation, total heating cycle time, heating cycle count, heating element bank(s) cycle count and heating bank on time along with UIM and CCB software revisions can be viewed in this menu. Current Fault/Alert Displays any current Alert or Fault messages. Fault History Retains 9 event history of Fault/Alert messages with time stamp. The Fault History is useful when dealing with intermittent operational problems or when the customer has reset the control system prior to a service agent’ s arrival. Fault Occurrence Running total of all Fault and Alert Conditions that have occurred are displayed in this menu. Can help determine potential root cause(s) of related operational problems. Restore Factory Defaults This control system feature allows the user to restore control system user settings to their factory default settings. Alarm Output Setup and Display Settings menu items ARE NOT changed when factory defaults are restored. Help Menu Accessible by pressing the corresponding Operational Button from most menus and screen displays. This menu provides access to instructions and explanations for user settings, Operating States, Status Icons, manufacturer’s web address, technical support phone number and service agent contact information. Table 8. Table 9. CONTROL SYSTEM MENUS.OPERATING STATES.
24 Differential Settings Adjustable user setting(s) 1°F to 20° range; factory default is 2°F. The water heaters covered in this Instruction Manual will have 3, 6 or 9 heating elements. Each group of 3 heating elements is one “Bank” of heating elements. Heating elements are energized in Banks of 3. Each Bank of heating elements will have a Differential Setting associated with it. Differential Settings are located in the Temperatures Menu. There is a 1st Differential Setting on all models. There will be one additional Differential Setting visible/adjustable for each additional Bank of (3) heating elements. Operating Sequence With an Operating Set Point of 120°F and all Differential settings at 2°F the On/Off sequencing of heating element Banks would be as follows: BANK NUMBER DIFFERENTIAL SETTING TURN ON TEMP TURN OFF TEMP Bank 1 2°F118°F120°F Bank 2 2°F116°F118°F Bank 3 2°F114°F116°F Tank Temperature Non adjustable information display. Current water temperature as sensed by the control system from the immersion Temperature Probe. Tank Probe Offset User adjustable setting -5°F to +5°F range; factory default is 0°F. If the current Tank Temperature is sensed (from the immersion Temperature Probe) at 120°F and the offset is adjusted to -5°F the control system would calibrate or “offset” the Tank Temperature to 115°F. Heating cycles would then start/stop based on the calibrated Tank Temperature. Used to calibrate for slight differences in control system temperature sensing. This can improve the precision of temperature control in the storage tank and at points of use. This feature can also be used to compensate for building recirculation loops (hot water returning to the storage tank) that may cause the heating cycle to terminate prematurely. TEMPERATURE SETTINGS The Operating Set Point and the Differential Settings are adjusted in the Temperatures Menu. The following instructions explain how to adjust these user settings and navigate the control system menus. ACTION DISPLAY From the Desktop Screen, press the Operational Button underneath “MENU” to enter the Main Menu. Notice how the text above the Operational Buttons on the display changes as you navigate through the various menus and screens. With Temperatures selected (highlight in black) in the Main Menu, press the Operational Button underneath “SELECT” to enter the Temperatures Menu. If Temperatures is not selected use the Up and Down buttons to select this menu item. With the Operating Set Point selected in the Temperatures Menu, press the Operational Button underneath “CHANGE” to activate the adjustment mode for this menu item. Press the Up and Down buttons to adjust the Operating Set Point to the desired setting. Press the Operational Button underneath “UPDATE” to confirm the new setting. Press the Operational Button underneath “CANCEL” to discard the new setting and retain the previous setting. The new Operating Set Point value should now be displayed as the current value. NOTE: Use this same procedure to adjust the Differential settings and the Tank Probe Offset in the Temperatures Menu. This same procedure is used to change user settings in other control system menus.
25 HEATER STATUS MENU This menu displays non adjustable operational information. This menu contains more information that can be displayed on one screen of the LCD display. Use the Up & Down Buttons to navigate to the bottom of this menu. Top of Menu Bottom of Menu Status Displays the current Operating State of the control system. IE: Heating, Standby, Fault see Table 8. Element Banks On Displays the current number of heating element Banks the control system has energized. Each Bank of elements contains 3 heating elements. ECO Contact Displays the current state of the ECO high temperature limit switch contacts. The ECO switch is located inside the immersion Temperature Probe (two red wires). Enable / Disable 1 & 2 Displays the current state, open or closed, of the two Enable/Disable circuits (J7 socket on the CCB - see wiring diagrams) provided for external supervisory controls such as building EMS (Energy Management System). Both of these Enable/Disable circuits must be closed to “enable” heating operation. If either Enable/Disable circuit is open for any reason heating operation will be “disabled.” There is a plug with two jumper wires installed from the factory in the CCB J7 socket to enable heating operation when external controls are not in use. Service Note: If a supervisory control(s) is used to enable/disable heating operation, install field wiring between the J7 socket on the CCB and a set of “dry contacts” on the external control per all applicable building codes. This is a switching circuit only: DO NOT apply any external voltage or connect any load (IE: relay coil) to either circuit. Element Bank On Displays the on/off status of each Bank of heating elements. Yes = On, No = Off. Alarm Condition Displays the status of the user definable Alarm Output function - see Alarm Output Setup Menu. Yes = alarm condition has been met, No = alarm condition has not been met. Alarm Relay Output Displays the state of the normally open contacts of the Alarm Output relay. This relay (J3 contacts on the CCB) is used for building EMS (Energy Management System) notification of operational conditions such as Fault conditions. ECONOMY MODE SETUP MENU This menu contains settings used to establish an “Economy Set Point” and “Economy Mode” operating periods. This control system feature can help reduce operating costs during unoccupied, low load, or peak demand periods. Desktop Screen During Economy Mode Economy Mode Setup Menu Setpoint Adjustment Adjustable user setting (2°F to 50°F - factory default is 20°F) the control system uses to calculate the “Economy Set Point.” The Economy Set Point = normal Operating Set Point minus the programmed Setpoint Adjustment value. The Economy Set Point is the water temperature the control system maintains during programmed Economy Mode time periods. “Economy Set Point” is displayed instead of “Operating Set Point” and “Economy Mode” appears beneath the current time on the Desktop Screen during Economy Mode time periods. Current Time Seven Day 24 hr clock. Use this menu item to set the current time and day of the week. Current day and time are not set from the factory. “Clock Not Set” will be displayed on the Desktop until the time/day has been initially set. Heater In Economy Mode Displays whether the control system is currently operating in Economy Mode or not. Daily Operating Mode (Sun - Mon - Tue - Wed - Thu - Fri - Sat) Seven daily sub menus are listed at the bottom of the Economy Mode Setup menu. There are 3 Operating Modes in each sub menu;
26 “Normal Operation All Day” - “Economy Mode All Day” and “Normal Operation Between.” Only one Operating Mode can be active, the factory default is Normal Operation All Day. Normal Operation All Day: When this operating mode is active the normal Operating Set Point is used for the entire day. Economy Mode All Day: When this operating mode is active the Economy Set Point is used for the entire day.Normal Operation Between: When this operating mode is active there will also be start and stop times to program. The normal Operating Set Point is used between the programmed start and stop times and the Economy Set Point will be in effect during the rest of the day. There is one start time and one stop time event per day. ECONOMY MODE SETTINGS Setpoint Adjustment Value ACTION DISPLAY From the Desktop Screen, press the Operational Button underneath “MENU” to enter the Main Menu. Notice how the text above the Operational Buttons on the display changes as you navigate through the various menus and screens. Use the Up/Down buttons to select (highlight in black) the Economy Mode Setup menu from the Main Menu. Press the Operational Button underneath “SELECT” to enter the Economy Mode Setup menu. Use the Up/Down buttons to select (highlight in black) Setpoint Adjustment. Press the Operational Button underneath “CHANGE” to activate the adjustment mode for the Setpoint Adjustment value. Use the Up/Down buttons to change the Setpoint Adjustment to the desired value. The Setpoint Adjustment value is adjustable from 2°F to 50°F. The factory default is 20°F. Notice how the text above the Operational Buttons on the display changes to “UPDATE” & “CANCEL” when the adjustment mode is activated and how the current value is outlined rather than highlighted in black. Press the Operational Button underneath “UPDATE” to enter and confirm the new value. Pressing the Operational Button underneath “CANCEL” would discard the new value and retain the previous value. The new Setpoint Adjustment value should now be displayed as the current value.
27 ECONOMY MODE SETTINGS Time Clock Settings ACTIONDISPLAY From the Desktop Screen navigate to the Economy Mode Setup menu. Use the Up/Down buttons to select (highlight in black) Current Time sub menu. Press the Operational Button underneath “CHANGE” to enter the Current Time sub menu. Use the Up/Down buttons to select the “Weekday” setting. Press the Operational Button underneath “CHANGE” to activate the adjustment mode for this setting. Press the Up and Down buttons to adjust the Weekday setting to the current day. Notice how the text above the Operational Buttons on the display changes to “ACCEPT” & “CANCEL” when the adjustment mode is activated and how the current setting is outlined rather than highlighted in black. Press the Operational Button underneath “ACCEPT” to enter and confirm the new setting. Pressing the Operational Button underneath “CANCEL” would discard the new setting and retain the previous setting. Use the Up/Down and the CHANGE/ACCEPT Operational Buttons to individually select and change the remaining time settings (Hour, Minutes, AM/PM) to the current time in the same way as outlined above. When finished making changes press the Operational Button underneath “BACK” to confirm all new settings and update the control system. The display will automatically return to the Economy Mode Setup menu. The new settings should be displayed as the Current Time.
28 ECONOMY MODE SETTINGS Daily Operating Mode Settings ACTIONDISPLAY Economy Mode All Day: From the Economy Mode Setup menu use the Up/Down buttons to select (highlight in black) the Daily sub menu for “Sun.” Press the Operational Button underneath “CHANGE” to enter this menu. Use the Up/Down buttons to select (highlight in black) the “Economy Mode All Day” setting. Press the Operational Button underneath “SELECT” to change from the factory default Normal Operation All Day setting to the Economy Mode All Day setting. Press the Operational Button underneath “BACK” to confirm the new setting and update the control system. You will be returned to the Economy Mode Setup menu. The new setting should now be displayed for Sun. Normal Operation Between: From the Economy Mode Setup menu use the Up/Down and CHANGE buttons to enter the Mon sub menu. Use the Up/Down buttons to select (highlight in black) the “Normal Operation Between” setting. Press the Operational Button underneath “SELECT” to change the operating mode for Monday to Normal Operation Between. Note that when this setting is selected Start and Stop time user settings appear on the display. Use the Up/Down buttons to navigate between the Start and Stop time Hour, Minutes and AM/PM settings. With each item selected press the Operational Button underneath “SELECT” to activate the adjustment mode for each setting. Use the Up/Down buttons to change the value to the desired setting. Press the Operational Button underneath “ACCEPT” to enter the new setting or “CANCEL” to discard the new setting and retain the previous setting. Press the Operational Button underneath “BACK” to confirm the settings and update the control system. You will be returned to the Economy Mode Setup menu. The new settings should be shown for Mon.
29 ALARM OUTPUT SETUP MENU Permits user to set the condition (from a list of options) for when the CCB’s integral alarm output relay will be energized. Alarm relay connections (common, normally open, normally closed) are located on the J3 terminal strip on the CCB. Alarm output relay contacts are capable of switching 1 amp maximum at 120 VAC. The alarm relay operates in the background according to the settings in this menu and is not capable of disabling water heater operation. The alarm relay is used for external notification/verification of various operational conditions such as fault conditions and heating mode status. This relay can be used with building EMS (Energy Management System) and other external supervisory controls. Output Function Adjustable user setting. Available options for the Alarm Output Function setting are: Heating Mode: Used for heating mode on/off status notification. Enable / Disable Closed: Used for notification and/or verification of the enable/disable circuits open/closed status. There are two enable/ disable circuits available for external supervisory control(s) at the J7 socket on the CCB - see wiring diagrams. Enable/disable circuit(s) status can be viewed in the Heater Status Menu. Temp < Heater SP: Used for external notification when current tank temperature drops below Operating Set Point. Temp < Alarm SP: Used for external notification when current tank temperature drops below programmable Alarm SP. Fault or Alert: Used for external notification whenever a Fault or Alert condition is active. Fault: Used for notification whenever a Fault condition is active. Disabled: Disables the Alarm Relay Output Function. Alarm SP: Adjustable user setting (90°F to 190°F) the control system uses for the “Temp < Alarm SP” function described above. This setting has no effect with any other Alarm Output functions. Alarm Output Settings: Changing the user settings in this menu is done using the same methods for changing the Operating Set Point. Service Note: Adjustable user settings in the Alarm Output Setup menu are unaffected by Restore Factory Defaults. DISPLAY SETTINGS MENU Permits user to set display options for viewing information on the UIM’s LCD screen. Temperature Units Adjustable user setting that changes temperature units display to Celsius °C or Fahrenheit °F. Backlight Delay Adjustable user setting that determines how long the UIM’s LCD backlight remains illuminated after a key has been pressed. Available settings are; Always Off, 10, 30 or 60 seconds and Always On. Contrast Adjustable user setting to adjust the UIM’s LCD screen contrast between text and background. Display Settings Changing the user settings in this menu is done using the same methods for changing the Operating Set Point. Service Note Adjustable user settings in the Display Settings menu are unaffected by Restore Factory Defaults. HEATER INFORMATION MENU This menu displays non adjustable operational information. TOP OF MENU BOTTOM OF MENU
30 Elapsed Time Total accumulated time the control system (water heater) has been energized. Total Heating Time Total accumulated time the control system has been in the heating mode. IE: any heating elements have been energized. Bank # Cycles Total accumulated count of heating cycles for each Bank of heating elements. Bank # On Time Total accumulated heating on time for each Bank of heating elements. CCB Version Software version for Central Control Board. UIM Version Software version for User Interface Module. CURRENT FAULT / ALERT MENU This menu displays non adjustable operational information. With the Fault History sub menu selected in Main Menu; press the Operational Button underneath “SELECT” to display the current Fault or Alert message. If there is not a Fault or Alert condition currently active “(none)” is displayed to the right of this menu. Main Menu - Current Fault Selected FAULT HISTORY MENU Fault History Menu This menu displays non adjustable operational information. The control system records and stores the last 9 Fault and Alert messages in chronological order in this menu. The most recent will be at the top of the list. A time stamp is displayed below each listed Fault and Alert message showing when the Fault or Alert condition occurred. The Fault History is useful when dealing with intermittent operational problems or when the customer has reset the control system prior to a service agent’s arrival. With a Fault or Alert item selected press the Operational Button underneath “VIEW” to display the details for the Fault or Alert message. The Fault/Alert message screen displays a brief description of the condition, contact information and access to the Advanced service information sub menu. Current / History Fault Message FAULT OCCURRENCE MENU Total accumulated number each individual Fault condition has occurred is displayed in this menu. This running total of Fault Occurrences can be useful in determining which (if any) operational problems have been persistent. Fault Occurrence Menu RESTORE FACTORY DEFAULTS MENU This control system menu allows the user to restore most of the control system’s user settings to their factory default settings. User settings in the Alarm Output Setup and Display Settings menus are unaffected by executing Restore Factory Defaults.