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Alpha Tool.Com.HK Limited Polisher VSP230 User Manual

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    							11
    11 .  Observe any suspicious abnormal noises when a polishing disc is attached for 
    the fi rst time and polisher is turned ON.
      It may cause bodily injury if the polishing disc fl ies off.
    12. Do not touch the polishing disc while spinning.
      The polishing disc spins very fast and you may hurt  yourself.
      
    13. Be careful of your surroundings when working in high places. 
      When working in high places, make sure there are no people below. Do not trap the 
    power supply cord on anything or drop the polisher or any materials, otherwise, It may 
    cause an accident. 
      LAWS AND REGULATIONS OF NOISE LEVELS
    Please observe local laws and regulations regarding noise level in order to avoid disturbing 
    surrounding areas.  Install a soundproof wall if required to comply with the local laws and 
    regulations.  
    						
    							12
    VSP-230 VARIABLE SPEED WET POLISHER OPERATION
      CAUTION!
    Always be sure that the tool is switched off and unplugged before adjusting or checking 
    function on tool.
     MAIN CONNECTION
    Connect only to single-phase AC current supply and only to the main voltage specifi ed on 
    the rating plate. 
     SWITCHING ON AND OFF
      CAUTION!
    Before plugging in the tool, always check the working voltage be sure that the voltage 
    specifi ed is on the name plate.  Before plugging in the tool, always check to see that the 
    slide switch actuates properly and returns to the “OFF” position when the rear of the slide 
    switch is depressed.
     Switching on:  
      Switch can be locked in “ ON” position for ease 
    of operator comfort during extended use.  Apply 
    caution when locking tool in “ON” position and 
    maintain fi rm grasp on tool.  Push power switch 
    to the forward position until it locks into position 
    as shown in Figure 3.  
     
     Switching off:  
      Push down on power switch to release to the 
    rear position as shown in Figure 4.
    OFF POSITION
    Figure-4Figure-3
    ON POSITION 
    						
    							13
      GROUND FAULT CIRCUIT INTERRUPTER (GFCI)
      A Ground Fault Circuit Interrupter is built in-line with the power supply cord to protect 
    the operator from electric shock.
    1. GFCI Information.
    – Alpha
    ® Wet Polisher is provided with an in-line GFCI as a standard accessory 
    for your safety, and to prevent possible electric shocks.  It is strongly advised to 
    test the GFCI on a regular basis.
      DANGER!
    Never attach a damaged extension cord to the polisher.
      NOTE:  Use the appropriate extension cord, see table on page 9.
      CAUTION!
    When the GFCI trips, this could be the result of water entering the polisher housing.
           
    1. Turn OFF the power switch, disconnect polisher from power supply and blow dry 
    air inside the motor cover through the air vents.
    2. Re-connect power supply and press the GFCI reset button. The polisher is ready 
    to start working once the reset button is pressed down. 
      DANGER!
    Always check that the GFCI unit is working correctly (reset, test, and reset) before using 
    this tool.  Do not use the tool if the GFCI is not working correctly.  Do not bypass the GFCI 
    if this condition occurs, a real shock hazard may exist.
      WARNING!
    If the GFCI fails to trip when the test button is pressed, or fails to reset, the device is defec-
    tive and should replaced.
      CAUTION!
    The GFCI is a safety device, do not use as an on/off switch.
    The GFCI on the tool will not protect you if you cut into another current carrying 
    conductor.
    Do not use where water may enter GFCI case. 1.
    2.
    3. 
    						
    							14
     TESTING IN-LINE GFCI UNIT (Before Each Use Of The Polisher)
    1. Connect polisher to a single phase AC power supply.
    2. Verify that the indicator lens shows red (indicating output voltage).
    3. Press the test button to verify that the red in the indicator lens disappears.
    4. Press the reset button to verify the red indicator is visible.
    5. The GFCI is now ready for use.
      WARNING!
    DO NOT USE IF ABOVE TEST FAILS!
     VARIABLE SPEED ADJUSTMENT
    This polisher is equipped with a Variable Speed control that 
    will allow the spindle speed to be adjusted from 500 RPM 
    to 2800 RPM. Speed adjustment is controlled by rotation 
    of the wheel as shown in the Figure 4.
          
    NOTE- Wheel numbers are for reference point of motor 
    speed (#1 is 500 RPM and #6 is 2800 RPM).
      Adjust the RPM of the tool to match the recommended 
    RPM of the product being used.
    Indicator viewing lens.
    RED lens shows power to 
    polisher.
    CLEAR lens shows no power 
    to polisher.
    RESET BUTTON
    TEST BUTTON
    Figure-5Figure-6
    INCREASE SPEED
    DECREASE SPEED
    Figure-7 
    						
    							15
     SPEED POT FEEDBACK SENSOR
    This polisher is equipped with a Closed Loop Feedback sensor that is attached to the 
    speed pot.  When a load is applied to the tool, the sensor will re-adjust the RPM to 
    maintain a constant speed.
     WATER CONTROL VALVE
      CAUTION!
    Adjust the water fl ow to wet the stone and remove waste, excessive spray and mist will get 
    inside the tool and cause premature failure of the tool and/or cause the GFCI to trip.
    This polisher is equipped with a center water-feed system. Water fl ow to the spindle 
    shower bolt can be controlled by throttling the valve stem as seen in Figure 8, Figure 9 
    and Figure 10.
    Water Valve in
    closed positionWater Valve in
    half open position
    Water Valve in full open position
    Figure-8Figure-9
    Figure-10 
    						
    							16
     SIDE HANDLE INSTALLATION
      CAUTION!
    During the use of Alpha® Core Bits and Profi lers, use of the center handle is recommended.  
    The center handle will allow the operator to have better control and ease of operation 
    during these applications.
    To switch from center handle to side handle, follow the steps below:
    Remove both side screws from 
    center handle.
    Pull handle forward and clear 
    of polisher.
    Thread the side handle into 
    either the left or right side of 
    the polisher, then thread one 
    screw into the opposite side of 
    the handle.
    Figure-12
    Figure-13
    Figure-14 
    						
    							17
     CUSTOMIZING THE SPLASH 
    GUARD
    The splash guard can be cut to different 
    heights according to the application to be 
    performed.
    Cutting:  Using a pair of scissors or other 
    cutting instrument, 
    choose the desired 
    height according to 
    the application to be 
    performed and cut 
    along the grooved 
    cut lines, as shown in 
    Figure 15. 
    RECOMMENDED HEIGHTS:
    Profiling:  When using Alpha® Profilers the 
    splash guard can be used at its full height.
    Polishing:  When polishing, you may cut the 
    splash guard at one of the grooved lines for easier 
    access to the workpiece.
    Full height
    Figure-15
    Figure-16
    Figure-17
    Splash Guard cut to 
    accomodate polishing 
    application
    Grooved Cut Lines 
    						
    							18
     SPLASH GUARD INSTALLATION
      CAUTION!
    The splash guard should be used to prevent the water and 
    dust from going inside the tool.  Failure to do so can shorten 
    the life of your tool and void the limited warranty.
    1.  Install the rubber splash guard into 
    the tool so that the lip on the splash 
    guard fi ts into the groove on the tool 
    and the cutout is around the water 
    fi tting.
    2.  Open the band clamp completely 
    and wrap around the splash guard 
    under the water fi tting.
    3.  Tighten the clamp until snug.Groove
    Figure-18
    Figure-19
    Figure-20 
    						
    							19
     PROFILER AND OTHER APPROVED SPINDLE ATTACHMENTS
      CAUTION!
    Do not leave threaded accessories on the spindle of the tool for extended periods of time, 
    as this may result in making it diffi cult to remove these accessories.
    The VSP-230 polisher has a M14-2 center water-feed spindle thread.  
    To attach a profi ler wheel or other ap-
    proved spindle attachments, follow the 
    steps below:
    1.  Screw the attachment onto the 
    spindle by hand.
    2.  Tighten with supplied wrench.
    NOTE : If attachment does not thread on 
    freely, check threads on both sur-
    faces for damage or dirt. Clean, 
    repair or replace as needed to 
    ensure a safe and tight connec-
    tion to the polisher.
     WATER-FEED ATTACHMENT
    Attach the polisher water-line fi tting to any garden hose connection.
    OPERATION
      WARNING!
    To reduce the risk of electric shock, check the tool’s water supply system to ensure there is 
    no damage to the seals or hoses. A damaged water supply system may result in abnormal 
    water fl ow to the tool which could be dangerous.
    Figure-21
    Figure-22 
    						
    							20
      CAUTION!
    Always wear safety goggles or a face shield during operation. Never switch on the tool 
    when it is in contact with the workpiece, it may cause an injury to operator. Never run the 
    tool without properly installed accessories.
    Make sure that the water valve is closed. Connect the garden hose adapter to the water 
    source. Make sure that water comes out when the water valve is opened.  Hold the tool 
    fi rmly. Turn the tool on and begin your application.  Apply slight pressure only. Excessive 
    pressure will result in poor performance and premature wear.
    MAINTENANCE 
      CAUTION!
    Always be sure that the tool is switched off and unplugged before attempting to perform 
    inspection or maintenance.
      DAILY
    Before daily start-up inspect tool, power cord, GFCI, and backer pad or other spindle 
    attachments.
    If damage has occurred, repair affected areas before use.
    Connect the tool to the correct power source and test the Ground Fault Circuit Inter-
    rupter (GFCI) before using the tool.  Push the RESET button and confi rm that the red 
    light is on, push the TEST button and confi rm that the red run light is off and push the 
    RESET button to use the tool.
    Turn the unit on and run in a no-load condition to ensure that backer pad or other 
    spindle attachment is balanced.
    After daily use of the tool, clean and blow off the exterior of tool and around the rear 
    air intake vents to remove any standing water or dust.  Failure to do this will shorten 
    the life of your tool, and could void your warranty.
      PERIODIC
     
      WARNING!
    Preventive maintenance preformed by unauthorized personnel may result in misplacing 
    of internal wires and/or components which voids the warranty and could cause serious 
    hazards.  We recommend that tool service and repairs not covered in the manual be 
    preformed by an Alpha
    ® Repair Center. 1.
    2.
    3.
    4.
    5. 
    						
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