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AllTrade Kawasaki Vertical Horizontal Band Saw 840076 User Manual

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Page 11

INCREASE 
BLADE 
TENSION
2. 
Loosen 
the 
hex 
head 
screw 
BEFORE 
adjusting
the 
setscrew
.
3. 
Turn 
the 
setscrew 
simultaneously 
with 
the
adjustment 
knob 
making 
the 
blade 
track 
properly 
against 
the 
shoulder 
of 
the 
pulley
.
4. 
After 
adjusting 
the 
setscrew
, tighten 
the 
hex
head 
screw
.
DECREASE 
BLADE 
TENSION
5. 
Set 
the 
adjustable 
blade 
seat 
according 
to
material 
size. 
The 
arrow 
on 
the 
front 
side 
of
the 
band 
saw 
indicates 
the 
direction 
of 
blade
movement.6....

Page 12

LASER 
SAFETY
NEVER 
LOOK 
INTO 
THE 
LASER 
BEAM.
Any 
contact 
with 
the 
eyes 
by 
the 
beam
could 
cause 
injur
y. Do 
not 
use 
the 
laser 
when 
cutting 
reflective 
materials.
DO 
NOT 
AIM 
THE 
LASER 
BEAM 
AT ANYONE 
OR 
AT REFLECTIVE 
SURF
ACES.
CLASS 
2M 
LASER 
PRODUCT
.Any 
contact 
with 
the 
eyes 
by 
the 
beam 
could
cause 
injur
y. Ensure 
the 
laser 
beam 
is turned 
on 
only 
when 
the 
tool 
is on 
a non-
reflective 
workpiece 
and 
as 
such 
it is aimed 
only 
at the 
work 
sur
face....

Page 13

OPERA
TING 
THE 
MET
AL 
CUTTING 
BAND 
SA
W
The 
Kawasaki™ 
Metal 
Cutting 
Band 
saw 
can 
be 
operated 
in 
two 
modes: 
horizontal
cutting 
and 
vertical 
cutting. 
The 
horizontal 
cutting 
is for 
larger 
or 
thicker 
workpieces
while 
the 
vertical 
cutting 
table 
is generally 
used 
for 
smaller 
lightweight 
workpieces
or 
workpieces 
requiring 
bevel 
cuts. 
See 
Pages 
20-21, 
step 
4 and 
the 
“Speeds 
in 
FPM” 
table 
for 
choosing 
the 
proper
speed 
and 
materials 
for 
the 
metal...

Page 14

10. 
To set 
the 
vise 
for 
angled 
cuts,
loosen 
the 
two 
screws 
on 
the
front 
vise 
plate. 
A gauge
mounted 
on 
the 
side 
of 
the 
saw
base 
will 
line 
up 
with 
the 
vise
plate 
indicating 
the 
angle 
of
cut.
11. 
For 
precise 
angle 
cutting, 
open
the 
vise 
all 
the 
way 
and 
place 
a
protractor 
or 
other 
precise
measuring 
gauge 
against 
the
vise 
plate.
12. 
Tighten 
the 
two 
screws 
when 
the
desired 
angle 
is reached.
ADJUSTING 
THE 
FEED 
RA
TE
Turn 
the 
metal 
cutting 
band...

Page 15

CUTTING 
CURVES
The 
blade 
on 
the 
metal 
cutting 
band 
saw
does 
not 
turn 
from 
side-to-side 
to 
create
scrolling 
effects. 
Cutting 
cur
ved 
corners 
is
achieved 
by 
making 
relief 
cuts 
along 
the
cur
ved 
path. 
The 
relief 
cuts 
allow 
the
blade 
to 
make 
the 
cut 
without 
twisting.
See 
Figure 
17. 
If the 
cur
ved 
path 
is so
sharp 
that 
it is necessar
y to 
repeatedly
stop 
and 
back 
up, 
the 
cur
ve 
could 
be 
cut
by 
increasing 
the 
number 
of 
relief 
cuts 
or
changing 
to 
a...

Page 16

TROUBLE
PROBABLE 
CAUSE
SOLUTION
30
TROUBLE
PROBABLE 
CAUSE
SOLUTION
29
Excessive 
Blade
Breakage
1.Workpiece 
loose 
in vise
2.Incorrect 
feeding 
speed
3.Blade 
spacing 
to 
far
apart4.Workpiece 
too 
coarse
5.Blade 
tension 
incorrect
6.Teeth 
contacting 
work-
piece 
before 
saw 
starts
7.Blade 
rubbing 
on 
wheels
8.Guide bearings out of
alignment
9.Blade 
cracking 
at weld
1.Secure 
workpiece 
in vise.
2.Adjust 
feeding 
speed.
3.Replace 
blade 
with 
smaller
teeth 
spacing.
4.Use 
slower 
blade...

Page 17

If you 
must 
use 
an 
extension 
cord, 
be 
sure 
that 
the 
gauge 
is large 
enough 
to carr
y
the 
amount 
of 
current 
necessar
y for 
your 
power 
tool.
If not, 
your 
tool 
may 
experi-
ence 
a loss 
of 
power
, excessive 
voltage 
drop 
or 
overheating. 
The 
smaller 
the 
gauge
number
, the 
heavier 
the 
cord 
(see 
table 
below).
RECOMMENDED 
SIZES 
OF 
EXTENSION 
CORDS 
120 
VOL
T AC 
60 
HZ 
TOOLS
TOOL 
CURRENT 
RA
TING
CONDUCTOR 
SIZE 
IN 
A.W
.G
AMPERE
10FT
.
25FT
.
50FT
.
100FT
.
3-6
18...

Page 18

Warranty 
Performance 
By 
pur
chasing 
the 
product, 
pur
chaser 
expressly 
acknowledges 
and 
agrees 
that 
their
sole 
and 
exclusive 
remedy 
under 
this 
warranty 
shall 
be 
strictly 
limited 
to 
the 
repair
or 
replacement 
of 
any 
covered 
nonconforming 
items 
or 
parts 
thereof 
provided 
that
any 
such 
nonconforming 
item 
and/or 
part 
is promptly 
returned 
to 
Alltrade’
s facility
postage 
pre-paid 
and 
insured 
(address: 
ALL
TRADE 
Warranty 
Claims 
& 
Repair
, 
1431 
Via 
Plata,...

Page 19

ALL
TRADE 
AND/OR 
ITS 
REPRESENT
ATIVE(S), 
OR 
THE 
PURCHASER, 
INCLUDING
BUT 
NOT 
LIMITED 
TO 
THE 
IMPLIED 
WARRANTY 
OF 
MERCHANT
ABILITY 
AND 
THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED 
AND 
DISCLAIMED 
BY 
ALL
TRADE 
AND/OR 
ITS 
REPRESENT
ATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH 
WARRANTIES 
AND 
RIGHTS, 
CLAIMS 
AND/OR 
CAUSES 
OF 
ACTION 
ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE 
REMEDY 
IS 
AS 
ST
ATED...
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