AllTrade Kawasaki Rotary Tool 840589 User Manual
Have a look at the manual AllTrade Kawasaki Rotary Tool 840589 User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 102 AllTrade manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
COMPONENT #840589 ROTARY TOOLINSTRUCTION MANUAL FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR1-800-590-3723 Printed in China 87-1904-60957 KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2006 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA 840589 – Electric Rotary Tool_Rev 12/21/06 THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US.
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 20 S SE EC CT TI IO ON N F FI IV VE E 3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24 C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction. I IN NT TE EN ND DE ED D U US SE E This tool is intended for consumer use only. G GE EN NE ER RA AL L S SA AF FE ET TY Y R RU UL LE ES S R RE EA AD D A AN ND D U UN ND DE ER RS ST TA AN ND D A AL LL L I IN NS ST TR RU UC CT TI IO ON NS S. . Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. R RE EC CO OG GN NI IZ ZE E S SA AF FE ET TY Y S SY YM MB BO OL LS S, , W WO OR RD DS S A AN ND D L LA AB BE EL LS S The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools. Always use common sense and pay particular attention to all the D DA AN NG GE ER R , W WA AR RN NI IN NG G , C CA AU UT TI IO ON N and N NO OT TE E statements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. D DA AN NG GE ER R indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. T TA AB BL LE E O OF F C CO ON NT TE EN NT TS S C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I IN NT TE EN ND DE ED D U US SE E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S SE EC CT TI IO ON N O ON NE E GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 S SE EC CT TI IO ON N T TW WO O SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6 IMPORTANT SAFETY RULES FOR ROTARY TOOLS . . . . . . . . . . . . 6-8 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 S SE EC CT TI IO ON N T TH HR RE EE E FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 OPERATING SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 S SE EC CT TI IO ON N F FO OU UR R MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 INSERTING / REMOVING ACCESSORIES . . . . . . . . . . . . . . . . . . . . 13 COLLET SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 CONNECTING FLEXIBLE SHAFT TO TOOL (MODELS 840168 AND 840169) . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 CHANGING COLLET AND ACCESSORIES IN FLEXIBLE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 INSTALLING RIGHT ANGLE ATTACHMENT (MODELS 840168 AND 840169) . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 ASSEMBLE ROTARY TOOL STAND (MODEL 840169) . . . . . . . . . . 17 TYPES OF ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20 12
W WO OR RK K A AR RE EA A K Ke ee ep p y yo ou ur r w wo or rk k a ar re ea a c cl le ea an n a an nd d w we el ll l l li it t. . Cluttered work benches and dark work areas may cause accidents or injury. D Do o n no ot t o op pe er ra at te e p po ow we er r t to oo ol ls s i in n e ex xp pl lo os si iv ve e a ar re ea as s, , s su uc ch h a as s i in n t th he e p pr re es se en nc ce e o of f f fl la am mm ma ab bl le e l li iq qu ui id ds s, , g ga as se es s o or r d du us st t. . Power tools create sparks which may ignite the dust or fumes. K Ke ee ep p b by ys st ta an nd de er rs s, , c ch hi il ld dr re en n a an nd d v vi is si it to or rs s a aw wa ay y w wh hi il le e o op pe er ra at ti in ng g a a p po ow we er r t to oo ol l. . Distractions can cause you to lose control. E EL LE EC CT TR RI IC CA AL L S SA AF FE ET TY Y D Do ou ub bl le e i in ns su ul la at te ed d t to oo ol ls s a ar re e e eq qu ui ip pp pe ed d w wi it th h a a p po ol la ar ri iz ze ed d p pl lu ug g ( (o on ne e b bl la ad de e i is s w wi id de er r t th ha an n t th he e o ot th he er r. .) ) T Th hi is s p pl lu ug g w wi il ll l f fi it t i in n a a p po ol la ar ri iz ze ed d o ou ut tl le et t o on nl ly y o on ne e w wa ay y. . I If f t th he e p pl lu ug g d do oe es s n no ot t f fi it t f fu ul ll ly y i in n t th he e o ou ut tl le et t, , r re ev ve er rs se e t th he e p pl lu ug g. . I If f i it t s st ti il ll l d do oe es s n no ot t f fi it t, , c co on nt ta ac ct t a a q qu ua al li if fi ie ed d e el le ec ct tr ri ic ci ia an n t to o i in ns st ta al ll l a a p po ol la ar ri iz ze ed d o ou ut tl le et t. . D Do o n no ot t c ch ha an ng ge e t th he e p pl lu ug g i in n a an ny y w wa ay y. . Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. A Av vo oi id d b bo od dy y c co on nt ta ac ct t w wi it th h g gr ro ou un nd de ed d s su ur rf fa ac ce es s s su uc ch h a as s p pi ip pe es s, , r ra ad di ia at to or rs s, , r ra an ng ge es s a an nd d r re ef fr ri ig ge er ra at to or rs s . There is an increased risk of electric shock if your body is grounded. D Do on n’ ’t t e ex xp po os se e p po ow we er r t to oo ol ls s t to o r ra ai in n o or r w we et t c co on nd di it ti io on ns s. . Water entering a power tool will increase the risk of electric shock. D Do o n no ot t a ab bu us se e t th he e c co or rd d. . N Ne ev ve er r u us se e t th he e c co or rd d t to o c ca ar rr ry y t th he e t to oo ol l o or r p pu ul ll l t th he e p pl lu ug g f fr ro om m a an n o ou ut tl le et t. . K Ke ee ep p t th he e c co or rd d a aw wa ay y f fr ro om m h he ea at t, , o oi il l, , s sh ha ar rp p e ed dg ge es s, , o or r m mo ov vi in ng g p pa ar rt ts s. . R Re ep pl la ac ce e d da am ma ag ge ed d c co or rd ds s i im mm me ed di ia at te el ly y . Damaged cords increase the risk of electric shock. W Wh he en n o op pe er ra at ti in ng g t th he e t to oo ol l o ou ut ts si id de e, , u us se e a an n o ou ut td do oo or r e ex xt te en ns si io on n c co or rd d m ma ar rk ke ed d “ “W W- -A A” ” o or r “ “W W. .” ” These cords are rated for outdoor use and reduce the risk of electric shock. 4 W WA AR RN NI IN NG G indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. C CA AU UT TI IO ON N indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. C CA AU UT TI IO ON N used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. N NO OT TE E provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood. I IM MP PO OR RT TA AN NT T S SA AF FE EG GU UA AR RD DS S P Pe eo op pl le e w wi it th h e el le ec ct tr ro on ni ic c d de ev vi ic ce es s, , s su uc ch h a as s p pa ac ce em ma ak ke er rs s, , s sh ho ou ul ld d c co on ns su ul lt t t th he ei ir r p ph hy ys si ic ci ia an n( (s s) ) b be ef fo or re e u us si in ng g t th hi is s p pr ro od du uc ct t. . O Op pe er ra at ti io on n o of f e el le ec ct tr ri ic ca al l e eq qu ui ip pm me en nt t i in n c cl lo os se e p pr ro ox xi im mi it ty y t to o a a h he ea ar rt t p pa ac ce em ma ak ke er r c co ou ul ld d c ca au us se e i in nt te er rf fe er re en nc ce e o or r f fa ai il lu ur re e o of f t th he e p pa ac ce em ma ak ke er r. . S So om me e d du us st t c cr re ea at te ed d b by y g gr ri in nd di in ng g, , d dr ri il ll li in ng g, , s sa aw wi in ng g, , s sa an nd di in ng g, , a an nd d o ot th he er r c co on ns st tr ru uc ct ti io on n a ac ct ti iv vi it ti ie es s c co on nt ta ai in ns s c ch he em mi ic ca al ls s k kn no ow wn n t to o t th he e S St ta at te e o of f C Ca al li if fo or rn ni ia a t to o c ca au us se e c ca an nc ce er r, , b bi ir rt th h d de ef fe ec ct ts s o or r o ot th he er r r re ep pr ro od du uc ct ti iv ve e h ha ar rm m. . S So om me e e ex xa am mp pl le es s o of f t th he es se e c ch he em mi ic ca al ls s a ar re e: : • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. H Ha an nd dl li in ng g t th he e p po ow we er r c co or rd d o on n c co or rd de ed d p pr ro od du uc ct ts s m ma ay y e ex xp po os se e y yo ou u t to o l le ea ad d, , a a c ch he em mi ic ca al l k kn no ow wn n t to o t th he e S St ta at te e o of f C Ca al li if fo or rn ni ia a t to o c ca au us se e c ca an nc ce er r a an nd d b bi ir rt th h d de ef fe ec ct ts s o or r o ot th he er r r re ep pr ro od du uc ct ti iv ve e h ha ar rm m. . Wash hands after handling. S SA AV VE E T TH HE ES SE E I IN NS ST TR RU UC CT TI IO ON NS S F FO OR R F FU UT TU UR RE E R RE EF FE ER RE EN NC CE E. .
P PE ER RS SO ON NA AL L S SA AF FE ET TY Y S St ta ay y a al le er rt t, , w wa at tc ch h w wh ha at t y yo ou u a ar re e d do oi in ng g, , a an nd d u us se e c co om mm mo on n s se en ns se e w wh he en n o op pe er ra at t- - i in ng g a a p po ow we er r t to oo ol l. . D Do o n no ot t u us se e t to oo ol l w wh hi il le e t ti ir re ed d o or r u un nd de er r t th he e i in nf fl lu ue en nc ce e o of f d dr ru ug gs s, , a al lc co oh ho ol l o or r m me ed di ic ca at ti io on n. . A moment of inattention while operating power tools may result in serious personal injury. D Dr re es ss s p pr ro op pe er rl ly y. . D Do o n no ot t w weea ar r l lo oo os se e c cl lo ot th hi in ng g o or r j je ew we el lr ry y. . C Co on nt ta ai in n l lo on ng g h ha ai ir r. . K Ke ee ep p y yo ou ur r h ha ai ir r, , c cl lo ot th hi in ng g, , a an nd d g gl lo ov ve es s a aw wa ay y f fr ro om m m mo ov vi in ng g p pa ar rt ts s. . Loose clothes, jewelry or long hair can be caught in moving parts. A Av vo oi id d a ac cc ci id de en nt ta al l s st ta ar rt ti in ng g. . B Be e s su ur re e s sw wi it tc ch h i is s o of ff f b be ef fo or re e p pl lu ug gg gi in ng g i in n . Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. R Re em mo ov ve e a ad dj ju us st ti in ng g k ke ey ys s o or r w wr re en nc ch he es s b be ef fo or re e t tu ur rn ni in ng g t th he e p po ow we er r t to oo ol l “ “O ON N” ”. . A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. D Do o n no ot t o ov ve er rr re ea ac ch h. . K Ke ee ep p p pr ro op pe er r f fo oo ot ti in ng g a an nd d b ba al la an nc ce e a at t a al ll l t ti im me es s. . Proper footing and balance enables better control of the power tool in unexpected situations. U Us se e s sa af fe et ty y e eq qu ui ip pm me en nt t. . A Al lw wa ay ys s w we ea ar r e ey ye e p pr ro ot te ec ct ti io on n. . Dust mask, non-skid safety shoes, hard hat or hearing protection must be used for appropriate conditions.U US SE E A AN ND D C CA AR RE E T TO OO OL L U US SE E A AN ND D C CA AR RE E U Us se e c cl la am mp ps s o or r o ot th he er r p pr ra ac ct ti ic ca al l w wa ay ys s t to o s se ec cu ur re e a an nd d s su up pp po or rt t t th he e w wo or rk kp pi ie ec ce e t to o a a s st ta ab bl le e p pl la at tf fo or rm m. . Holding the work by hand or against your body is unstable and may lead to loss of control. D Do o n no ot t f fo or rc ce e t to oo ol l. . U Us se e t th he e c co or rr re ec ct t t to oo ol l f fo or r y yo ou ur r a ap pp pl li ic ca at ti io on n. . The correct tool will do the job better and safer at the rate for which it is designed. D Do o n no ot t u us se e t th he e t to oo ol l i if f t th he e p po ow we er r s sw wi it tc ch h d do oe es s n no ot t t tu ur rn n i it t “ “O ON N” ” o or r “ “O OF FF F” ”. . Any tool that cannot be controlled with the switch is dangerous and must be repaired. D Di is sc co on nn ne ec ct t t th he e p po ow we er r c co or rd d p pl lu ug g f fr ro om m t th he e p po ow we er r s so ou ur rc ce e b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s, , c ch ha an ng gi in ng g a ac cc ce es ss so or ri ie es s o or r s st to or ri in ng g t th he e t to oo ol l. . Such preventive safe- ty measures reduce the risk of starting the tool accidentally. S St to or re e i id dl le e t to oo ol ls s o ou ut t o of f r re ea ac ch h o of f c ch hi il ld dr re en n a an nd d o ot th he er r u un nt tr ra ai in ne ed d p pe er rs so on ns s. . Tools are dangerous in the hands of untrained users. 5 M Ma ai in nt ta ai in n t to oo ol ls s w wi it th h c ca ar re e. . K Ke ee ep p c cu ut tt ti in ng g t to oo ol ls s s sh ha ar rp p a an nd d c cl le ea an n. . Properly main- tained tools with a sharp cutting edge are less likely to bind and are easier to control. C Ch he ec ck k f fo or r m mi is sa al li ig gn nm me en nt t o or r b bi in nd di in ng g o of f m mo ov vi in ng g p pa ar rt ts s, , b br re ea ak ka ag ge e o of f p pa ar rt ts s, , a an nd d a an ny y o ot th he er r c co on nd di it ti io on n t th ha at t m ma ay y a af ff fe ec ct t t th he e t to oo ol l’ ’s s o op pe er ra at ti io on n. .I If f d da am ma ag ge ed d, , h ha av ve e t th he e t to oo ol l s se er rv vi ic ce ed d b be ef fo or re e u us si in ng g. . U Us se e o on nl ly y a ac cc ce es ss so or ri ie es s t th ha at t a ar re e r re ec co om mm me en nd de ed d b by y t th he e m ma an nu uf fa ac ct tu ur re er r f fo or r y yo ou ur r m mo od de el l. . Accessories that may be suitable for one tool, may become hazardous when used on another tool. S SE ER RV VI IC CE E T To oo ol l s se er rv vi ic ce e m mu us st t b be e p pe er rf fo or rm me ed d o on nl ly y b by y q qu ua al li if fi ie ed d r re ep pa ai ir r p pe er rs so on nn ne el l. . Service or maintenance performed by unqualified personnel could result in a risk of injury. W Wh he en n s se er rv vi ic ci in ng g a a t to oo ol l, , u us se e o on nl ly y i id de en nt ti ic ca al l r re ep pl la ac ce em me en nt t p pa ar rt ts s. . Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury. S SP PE EC CI IF FI IC C S SA AF FE ET TY Y R RU UL LE ES S A AN ND D/ /O OR R S SY YM MB BO OL LS S H Ho ol ld d t to oo ol l b by y i in ns su ul la at te ed d g gr ri ip pp pi in ng g s su ur rf fa ac ce es s w wh he en n p pe er rf fo or rm m- - i in ng g a an n o op pe er ra at ti io on n w wh he er re e t th he e c cu ut tt ti in ng g t to oo ol l m ma ay y c co on nt ta ac ct t h hi id dd de en n w wi ir ri in ng g. . Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. I IM MP PO OR RT TA AN NT T S SA AF FE ET TY Y R RU UL LE ES S F FO OR R R RO OT TA AR RY Y T TO OO OL LS S A Al lw wa ay ys s w we ea ar r s sa af fe et ty y g go og gg gl le es s o or r e ey ye e p pr ro ot te ec ct ti io on n w wh he en n u us si in ng g t th hi is s t to oo ol l. . Use a dust mask or respirator for applications which generate dust. S Se ec cu ur re e t th he e m ma at te er ri ia al l b be ei in ng g w wo or rk ke ed d o on n. . Never hold it in your hand or across your legs. Unstable support can cause loss of control and injury. W Wh he en n u us si in ng g t th he e R Ro ot ta ar ry y T To oo ol l, , a al lw wa ay ys s m ma ai in nt ta ai in n a a f fi ir rm m g gr ri ip p o on n t th he e t to oo ol l w wi it th h b bo ot th h h ha an nd ds s. . Never put your hands or feet in the cutting area. Do not grasp the tool or place your hands too close to the bit. Keep your hands well away from the bit. Never reach underneath the tool while the bit is in motion. Do not use your legs or feet to stabilize the work piece. 6
I If f t th he e b bi it t b be ec co om me es s j ja am mm me ed d i in n t th he e w wo or rk kp pi ie ec ce e, , t tu ur rn n t th he e t to oo ol l o of ff f a at t t th he e s sw wi it tc ch h. . Once all moving parts have come to a stop, unplug the tool and work the bit free. N Ne ev ve er r l la ay y t th he e t to oo ol l d do ow wn n u un nt ti il l t th he e m mo ot to or r h ha as s c co om me e t to o a a c co om mp pl le et te e s st ta an nd ds st ti il ll l. . A running tool should not be left unattended. N Ne ev ve er r t to ou uc ch h t th he e c co ol ll le et t o or r b bi it t i im mm me ed di ia at te el ly y a af ft te er r u us se e. . T To o p pr re ev ve en nt t s sh ho or rt t c ci ir rc cu ui it ts s, , c cl le ea an n t th he e t to oo ol l s s v ve en nt ts s r re eg gu ul la ar rl ly y w wi it th h c co om mp pr re es ss se ed d a ai ir r. . D Do o n no ot t a al lt te er r o or r m mi is su us se e t to oo ol l. . T Th hi is s d dr ri il ll l i is s n no ot t a a d de en nt ta al l t to oo ol l. . Do not use on the teeth of animals or humans. S SY YM MB BO OL LS S I IM MP PO OR RT TA AN NT T: : Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.S SY YM MB BO OL LN NA AM ME EE EX XP PL LA AN NA AT TI IO ON N V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation min Minutes Times Seconds Time Diameter Size of Drill Bits, Grinding Wheels, etc. No load speed No-load Rotational Speed .../min Revolutions per Minute Revolutions, Surface Speed, Strokes, etc. per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings 8 A Al lw wa ay ys s u un np pl lu ug g t th he e p po ow we er r c co or rd d b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s o or r a at tt ta ac ch hi in ng g a ac cc ce es ss so or ri ie es s . B Be e c ca ar re ef fu ul l n no ot t t to o a ac cc ci id de en nt ta al ll ly y t tr ri ip p t th he e p po ow we er r s sw wi it tc ch h w wh he en n s se et tt ti in ng g t th he e t to oo ol l d do ow wn n o or r p pi ic ck ki in ng g t th he e t to oo ol l u up p. . A Al lw wa ay ys s h ho ol ld d t th he e t to oo ol l b by y i it ts s i in ns su ul la at te ed d g gr ri ip pp pi in ng g s su ur rf fa ac ce es s w wh he en n c cu ut tt ti in ng g i in n a ar re ea as s t th ha at t m ma ay y c co on nt ta ai in n h hi id dd de en n l li iv ve e w wi ir ri in ng g. . If the bit makes contact with a live wire, the metal parts of this tool may conduct enough electricity to seriously shock the user. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator. Do not cut or break into existing walls or other blind areas where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses or circuit breakers feeding this worksite. C Ch he ec ck k t to o s se ee e t th ha at t k ke ey ys s a an nd d a ad dj ju us st ti in ng g w wr re en nc ch he es s a ar re e r re em mo ov ve ed d f fr ro om m t th he e R Ro ot ta ar ry y T To oo ol l b be ef fo or re e s sw wi it tc ch hi in ng g t th he e t to oo ol l “ “O ON N” ”. . Keys or wrenches can fly away at high velocity striking you or a bystander. D Do o n no ot t u us se e t th he e R Ro ot ta ar ry y T To oo ol l i if f i it t h ha as s b be ee en n d da am ma ag ge ed d, , l le ef ft t o ou ut td do oo or rs s i in n t th he e r ra ai in n, , s sn no ow w, , w we et t o or r d da am mp p e en nv vi ir ro on nm me en nt ts s, , o or r i im mm me er rs se ed d i in n l li iq qu ui id d. . C Ch he ec ck k t th he e s sp pe ee ed d r ra at ti in ng g o on n a al ll l a ac cc ce es ss so or ri ie es s. . Accessories must never be run at a higher speed than they were designed to handle. W Wh he en n u us si in ngg w wi ir re e o or r b br ri is st tl le e b br ru us sh he es s, , a al lw wa ay ys s w we ea ar r p pr ro ot te ec ct ti iv ve e g gl lo ov ve es s a an nd d a a f fa ac ce e s sh hi ie el ld d. . These brushes should never be run at speeds greater than 15,000 RPM. A Al lw wa ay ys s r ru un n b br ru us sh he es s a at t o op pe er ra at ti in ng g s sp pe ee ed d f fo or r a a m mi in nu ut te e b be ef fo or re e u us si in ng g t to o e ej je ec ct t l lo oo os se e w wi ir re es s a an nd d b br ri is st tl le es s. . Be sure that the discharge is pointed away from you. Make sure no one is standing in front or in line with the brush. D Do o n no ot t a ap pp pl ly y h he ea av vy y p pr rees ss su ur re e t to o w wi ir re e o or r b br ri is st tl le e b br ru us sh he es s. . This will only cause damage and/or personal injury. Brushes work best when applied lightly. D Do o n no ot t u us se e a a w wh he ee el l t th ha at t m ma ay y b be e d da am ma ag ge ed d. . If the tool or wheel is dropped, install a new wheel before continuing. Avoid bouncing and snagging the wheel as this may lead to cracking or chipping. D Do o n no ot t s sa an nd d o or r g gr ri in nd d nne ea ar r f fl la am mm ma ab bl le e m ma at te er ri ia al ls s. . H Ha an nd dl le e s sh ha ar rp p b bi it ts s w wi it th h c ca ar re e. . N Ne ev ve er r p pl la ac ce e h ha an nd ds s n ne ea ar r t th he e s sp pi in nn ni in ng g b bi it t. . N Ne ev ve er r s st ta ar rt t t th he e t to oo ol l w wh hi il le e b bi it t i is s e en ng ga ag ge ed d i in n t th he e m ma at te er ri ia al l. . A Al lw wa ay ys s f fe ee ed d t th he e b bi it t i in nt to o t th he e m ma at te er ri ia al l i in n t th he e s sa am me e d di ir re ec ct ti io on n t th ha at t t th he e c ch hi ip ps s a ar re e t th hr ro ow wn n. . 7
F FU UN NC CT TI IO ON NA AL L D DE ES SC CR RI IP PT TI IO ON N C CO ON NT TR RO OL LS S A AN ND D C CO OM MP PO ON NE EN NT TS S: : 1. Trigger Switch 2. Lock-On Button 3. Collet A AS SS SE EM MB BL LY Y Always unplug power tool before changing accessories, changing collets or servicing. • To loosen collet nut, press the shaft lock button and rotate the shaft by hand until the lock engages the shaft preventing further rotation. • D DO O N NO OT T E EN NG GA AG GE E L LO OC CK K W WH HI IL LE E T TH HE E R RO OT TA AR RY Y T TO OO OL L I IS S R RU UN NN NI IN NG G. . • Never force a larger diameter shank into a collet. Always match the collet nut to the shank size of the accessory you plan to use. • Avoid excessive tightening of the collet nut when there is no bit inserted. O OP PE ER RA AT TI IN NG GI IN NS ST TR RU UC CT TI IO ON NS S D Di is sc co on nn ne ec ct t t th he e p po ow we er r p pl lu ug g f fr ro om m t th he e A AC C p po ow we er r s so ou ur rc ce e b be ef fo or re e a an ny y a as ss se em mb bl ly y, , a ad dj ju us st tm me en nt ts s, , o or r a ad dd di in ng g/ /r re em mo ov vi in ng g a ac cc ce es ss so or ri ie es s. . Following this preventative step reduces the risk of the saw coming on acciden- tally and the risk of damage to the workpiece and injury to the operator. Never hold the tool near your face. Accessories like wire brushes or grinding wheels may come apart during use. B Be e c ca ar re ef fu ul l n no ot t t to o c co ov ve er r t th he e a ai ir r v ve en nt ts s w wi it th h y yo ou ur r h ha an nd d. . T Th hi is s w wi il ll l c ca au us se e t th he e m mo ot to or r t to o o ov ve er rh he ea at t. . This rotary tool is a multipurpose power tool. It is a drill, polisher, power brush, grinder, cutter, and sander all in one. This high-speed, low torque tool is easy to handle and accepts a wide range of accessories from polishers to router bits to wire brushes and grinding wheels. The high speed allows it to do jobs that low speed tools cant handle like engraving glass or cutting hardened steel. Hold the tool in your hand and find your best grip. Never push on the tool. The high speed and the accessory, not the pressure on the tool, do the work. Practice by making passes on a scrap piece of material. This tool works best if you do the work in small increments, moving back and forth until you reach the desired result. O OP PE ER RA AT TI IN NG G S SP PE EE ED DS S Speed is affected by voltage changes. If the incoming volt- age is reduced, it will slow the RPM of the tool, especially at the lowest setting. If the tool appears to be running slowly, increase the setting accordingly. The operating speed will vary depend- ing on the material and type of acces- sory you are using. To find the right speed for your job, use a test piece of the material. Try various speeds until you find the one that is best for your project. 10 1 2 3 4 4. Cord 5. Brushes 6. Speed Control Dial 6 5 5 COLLET SHAFT LOCK BUTTON KEYLESS CHUCK ASSEMBLY COLLET NUT 9 SPEED CONTROL DIAL
Brushes will wear with use and should be inspected periodically by qualified personnel. Regularly clean the ventilation slots in your tool using only a soft brush or dry cloth. Never open the Rotary Tool case. Do not attempt to repair the Rotary Tool yourself. Opening the case will void your warranty. A AC CC CE ES SS SO OR RI IE ES S U Us se e o on nl ly y a ac cc ce es ss so or ri ie es s t th ha at t a ar re e r re ec co om mm me en nd de ed d b by y t th he e m ma an nu uf fa ac ct tu ur re er r f fo or r y yo ou ur r m mo od de el l. . Accessories that may be suitable for one tool may become hazardous when used on another tool. A Al lw wa ay ys s a at tt ta ac ch h g gr ro ou un nd de ed d ( (3 3- -p pr ro on ng g) ) e ex xt te en ns si io on n c co or rd ds s t to o g gr ro ou un nd de ed d ( (3 3- -h ho ol le e) ) o ou ut tl le et ts s. . T Th hi is s p pr ro od du uc ct t s sh ho ou ul ld d b be e g gr ro ou un nd de ed d. . I In n t th he e e ev ve en nt t o of f a an n e el le ec ct tr ri ic ca al l s sh ho or rt t c ci ir rc cu ui it t, , g gr ro ou un nd di in ng g r re ed du uc ce es s t th he e r ri is sk k o of f e el le ec ct tr ri ic c s sh ho oc ck k b by y p pr ro ov vi id di in ng g a an n e es sc ca ap pe e w wi ir re e f fo or r t th he e e el le ec ct tr ri ic c c cu ur rr re en nt t. . This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is prop- erly installed and grounded in accordance with all local codes and ordinances. I If f y yo ou u m mu us st t u us se e a an n e ex xt te en ns si io on n c co or rd d, , b be e s su ur re e t th ha at t t th he e g ga au ug ge e i is s l la ar rg ge e e en no ou ug gh h t to o c ca ar rr ry y t th he e a am mo ou un nt t o of f c cu ur rr re en nt t n ne ec ce es ss sa ar ry y f fo or r y yo ou ur r p po ow we er r t to oo ol l. . If not, your tool may experience a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table below). R RE EC CO OM MM ME EN ND DE ED D S SI IZ ZE ES S O OF F E EX XT TE EN NS SI IO ON N C CO OR RD DS S 1 12 20 0 V VO OL LT T A AC C 6 60 0 H HZ Z T TO OO OL LS S T TO OO OL L C CU UR RR RE EN NT T R RA AT TI IN NG GC CO ON ND DU UC CT TO OR R S SI IZ ZE E I IN N A A. .W W. .G G AMPERE 10FT. 25FT. 50FT. 100FT. 3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 - 12 If you are doing delicate woodcarving, polishing, buffing or any use which requires a wire brush, slow speeds of 15,000 RPM or less are best. Any material, like plas- tic, that melts at low temperatures should also be cut at low speeds. If you are carving, routing, shaping or cutting glass, metal or hardwoods, higher speeds are necessary. Drilling should also be done at high speed. Softer metals, like aluminium, copper alloys, and tin may be cut at various speeds, depending on the type of cutting being done. A lubricant like wax should be used on the cutter to keep the cut material from adhering to the cutter teeth. If the tool is not performing the way you think it should, perhaps you are using the wrong accessory. Putting pressure on the tool will not help the performance. M MA AI IN NT TE EN NA AN NC CE E A AN ND D C CL LE EA AN NI IN NG G A Al lw wa ay ys s U UN NP PL LU UG Gt th he e R Ro ot ta ar ry y T To oo ol l f fr ro om m t th he e p po ow we er r s so ou ur rc ce e b be ef fo or re e i in ns sp pe ec ct ti in ng g, , p pe er rf fo or rm mi in ng g a an ny y m ma ai in nt te en na an nc ce e o or r c cl le ea an ni in ng g. . T Th hi is s R Ro ot ta ar ry y T To oo ol l i is s l lu ub br ri ic ca at te ed d b be ef fo or re e i it t l le ea av ve es s t th he e f fa ac ct to or ry y. . This lubrication should last for the life of the tool. No further lubrication is required. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the casing. Never immerse any part of the tool in a liquid. Always keep the ventila- tion openings clear. 11 S M H Slow 8,000-12,000 RPM Medium 20,000-25,000 RPM High 29,000-33,000 RPM Rotary Tool Speed Settings
B BA AL LA AN NC CI IN NG G For best results, be sure to balance each accessory in the collet. Your tool’s high RPM makes imbalances easily detectable as a wobble while the tool is running. To balance an accessory: 1. Stop the tool. 2. Loosen the collet nut. 3. Rotate the accessory 1/4 turn. 4. Tighten the collet. 5. Run the tool. 6. Continue adjusting as needed. You will hear and feel when the accessory is properly balanced. C CO ON NN NE EC CT TI IN NG G F FL LE EX XI IB BL LE E S SH HA AF FT T T TO O T TO OO OL L F FO OR R M MO OD DE EL LS S 8 84 40 01 16 68 8 A AN ND D 8 84 40 01 16 69 9: : N Ne ev ve er r b be en nd d t th he e f fl le ex xi ib bl le e s sh ha af ft t w wi it th h a a r ra ad di iu us s o of f l le es ss s t th ha an n 6 6” ” w wh he en n o op pe er ra at ti in ng g. . Please store the flexible shaft in the designated compartment of the tool box when not in use. N No ot t f fo or r u us se e w wi it th h r ro ou ut te er r b bi it ts s. . Use with router bits with cause kickback. 1. Remove spindle nut and collet nut from the tool by turning them counterclockwise. 2. Remove the collet from motor shaft. 3. Insert flexible shaft inner cable into the motor shaft until the stopper touches the motor shaft. 4. Thread flexible shaft collet nut onto the motor shaft by turning it clockwise. Tighten with collet wrench. 5. Thread flexible shaft nut onto the tool housing by turning it clockwise. 14 I IN NS SE ER RT TI IN NG G/ /R RE EM MO OV VI IN NG G A AC CC CE ES SS SO OR RI IE ES S A Al lw wa ay ys s u un np pl lu ug g r ro ot ta ar ry y t to oo ol l b be ef fo or re e c ch ha an ng gi in ng g a ac cc ce es ss so or ri ie es s, , c ch ha an ng gi in ng g c co ol ll le et ts s o or r s se er rv vi ic ci in ng g. . T Th he e t to oo ol l c co ou ul ld d s st ta ar rt t u un ne ex xp pe ec ct te ed dl ly y, , c ca au us si in ng g s se er ri io ou us s i in nj ju ur ry y. . T TO O L LO OO OS SE EN N T TH HE E C CO OL LL LE ET T N NU UT T: : 1. Press the shaft lock button. Rotate the shaft manually until the lock engages and prevents further rotation. D Do o n no ot t a at tt te em mp pt t t to o e en ng ga ag ge e tth he e s sh ha af ft t l lo oc ck k w wh hi il le e t th he e t to oo ol l i is s r ru un nn ni in ng g. . 2. If the collet nut has a hexagonal shape, use a wrench to loosen the collet nut by turning in the direction of the arrow labeled L in the illustration. The collet nut must be loose in order to insert or remove accessories. 3. Remove the old accessory (if any) and install the new accessory, being sure to push it as far as possible into the collet. 4. Tighten the collet nut by hand until snug. 5. Finish tightening the collet by turning the wrench in the direction of the arrow labeled T in the illustration. Do not overtighten. C CO OL LL LE ET T S SI IZ ZE ES S Your rotary tool kit may have multiple collets to accommodate different accessories with varying shank sizes. T TO O C CH HA AN NG GE E A A C CO OL LL LE ET T: : 1. Loosen the collet nut as described above, then remove the collet nut. 2. Remove the old collet. 3. Insert the loose collet. 4. Tighten the collet nut as described above. Each collet has a series of rings on its shank that identify its size. • 1/32” – one (1) ring • 1/16” – two (2) rings • 3/32” – three (3) rings • 1/8” – no rings 13 COLLETCOLLET NUT FLEXIBLE SHAFT
4. Slide the collet nut over the drive shaft and thread it onto the motor shaft by turning the collet nut clockwise. Tighten the collet nut using the collet wrench. 5. Remove the right angle attachment adapter and collar from the right angle attachment by turning the collar counterclockwise. 6. Fasten the angle attachment adapter and collar to the tool by turning the right angle attachment adapter clockwise. Only tighten by hand. D DO O N NO OT T use pliers or wrench. 7. Insert the end of the drive shaft into the hole in the right angle attachment. Rotate the right angle attachment collet nut as you push the right angle attachment onto the adapter until the square end of the drive shaft inserts into the matching square in the right angle attachment. 8. When drive shaft is fully engaged into the right angle attachment, lock the right angle attachment to the adapter by turning the adapter collar clockwise. Only tighten by hand. D DO O N NO OT T use pliers or wrench. To change collet and accessories in the right angle attachment, use the same procedures as outlined for the flexible shaft. 16 Only tighten flexible shaft nut finger tight. D DO O N NO OT T use pliers or wrench. C CH HA AN NG GI IN NG G C CO OL LL LE ET T A AN ND D A AC CC CE ES SS SO OR RI IE ES S I IN N F FL LE EX XI IB BL LE E S SH HA AF FT T To change the collet or install an accessory in the flexible shaft, follow the same general procedure as for changing the collet and for installing accessories on the rotary tool. To lock the spindle, rotate the collet until the hole in the shaft is aligned with the hole in the flexible collar. Insert the L-key through the holes to lock the shaft. D Do o n no ot t a at tt te em mp pt t t to o l lo oo os se en n o or r t ti ig gh ht te en n t th he e c co ol ll le et t w wi it th ho ou ut t l lo oc ck ki in ng g t th he e s sh ha af ft t a as s n no ot te ed d a ab bo ov ve e. . D Da am ma ag ge e t to o t th he e f fl le ex xi ib bl le e s sh ha af ft t w wi it th h r re es su ul lt t. . I IN NS ST TA AL LL LI IN NG G R RI IG GH HT T A AN NG GL LE E A AT TT TA AC CH HM ME EN NT T F FO OR R M MO OD DE EL LS S 8 84 40 01 16 68 8 A AN ND D 8 84 40 01 16 69 9: : 1. Remove spindle nut from the tool by turning it counterclockwise. 2. Remove the collet nut and the collet from the motor shaft. 3. Insert the short end of the drive shaft into the motor shaft until the stopper touched the shaft. 15 L-KEY
T TY YP PE ES S O OF F A AC CC CE ES SS SO OR RI IE ES S Y YO OU UR R R RO OT TA AR RY Y T TO OO OL L M MA AY Y B BE E U US SE ED D W WI IT TH H T TH HE E F FO OL LL LO OW WI IN NG G A AC CC CE ES SS SO OR RI IE ES S: : S Sa an nd di in ng g B Ba an nd ds s: : These small drum sanders help you shape and smooth surfaces in tight places. Replace bands when they become worn. Bands come in fine grades for finish and delicate work and coarse grades for heavier work. Sanding bands work best at lower speeds. Experiment with scrap material before working on an actual project. To use a sanding band, loosen the screw in the shank, slip the band onto the shank, then tighten the screw to secure the band. B Br ru us sh he es s: : Wire brushes are useful for cleaning and polishing metal, while bristle brushes are suitable for cleaning softer surfaces. As with all rotary tool accessories, you should let the speed do the work without applying excessive force. Use the bristle tips only without mashing the brush against the work piece as shown in the top part of the illustration on the right. N NE EV VE ER R R RU UN N B BR RU US SH HE ES S A AT T S SP PE EE ED DS S A AB BO OV VE E 1 15 5, ,0 00 00 0 R RP PM M. . The brush could eject bristles at high speed which could become embedded in your skin or which could cause other serious injury. D Dr ri il ll l b bi it ts s: : High-speed steel drill bits are suitable for most drilling applications in wood, plastic, and thin metal. For ceramics, drywall, or other specialized applications, you will need to purchase an appropri- ate drill bit. C Cu ut tt ti in ng g w wh he ee el ls s: : To prepare a cutting wheel for use, remove the screw in the center of the shank, mount the wheel, and replace the screw. 18 A AS SS SE EM MB BL LE E R RO OT TA AR RY Y T TO OO OL L S ST TA AN ND D F FO OR R M MO OD DE EL L 8 84 40 01 16 69 9: : The rotary tool stand is used to hold the rotary tool while using the flexible shaft. 1. Insert the bottom end of the tool holder into the matching slots in the base of the stand. Rotate the tool holder to position the tool clamp to the right-hand side. 2. Rotate tool holder 90° clockwise to lock it to the base. 3. Pull out on the tool holder clamp lever to open the tool holder clamp. 4. Insert tool into the clamp from the top. Make sure the tool is fully inserted to the ridge in the tool body. 5. Push the tool holder clamp lever toward the tool until it snaps into the place and firmly holds the tool in place. For your convenience, accessories can be stored in the holes provided in the base of the stand. When the tool is left installed in the stand with the flexible shaft installed, hang the collet end of the flexible shaft in the slotted holder at the rear of the stand. 17 15°RIGHTWRONG