AllTrade Kawasaki 9in Band Saw 840254 User Manual
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9" BAND SAW INSTRUCTION MANUAL COMPONENT #691257 FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR1-800-590-3723 Printed in China 87-1904-60957 KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2006 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA 691257 – 9Band Saw_Rev. 8/18/06 THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US.
OPERATING THE BAND SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 FEEDING WORK INTO THE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . 25 S SE EC CT TI IO ON N F FO OU UR R MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 27 S SE EC CT TI IO ON N F FI IV VE E 3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-30 C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this product will give you many years of satisfaction. I IN NT TE EN ND DE ED D U US SE E This product is intended for consumer use only. This tool is not designed for pro- fessional use. The power cord should only be used in approved electrical outlets as described in this manual. Failure to use the proper power cords and/or extension cords may result in fire or possible damage to the band saw. R RE EC CO OG GN NI IZ ZE E S SA AF FE ET TY Y S SY YM MB BO OL LS S, , W WO OR RD DS S A AN ND D L LA AB BE EL LS S R RE EA AD D A AN ND D U UN ND DE ER RS ST TA AN ND D A AL LL L I IN NS ST TR RU UC CT TI IO ON NS S. . Failure to follow all instructions in this manual may result severe personal injury or death. Keep this manual and refer to it for Safety Instructions, Operating Procedures and Warranty. The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools. Always use common sense and pay particular attention to all the D DA AN NG GE ER R , W WA AR RN NI IN NG G , C CA AU UT TI IO ON N and N NO OT TE E statements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. T TA AB BL LE E O OF F C CO ON NT TE EN NT TS S C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I IN NT TE EN ND DE ED D U US SE E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S SE EC CT TI IO ON N O ON NE E RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 S SE EC CT TI IO ON N T TW WO O GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS . . . . 4-5 ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ADDITIONAL SAFETY RULES FOR BAND SAWS . . . . . . . . . . . . . . 5 GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 EXTENSION CORD USAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 IMPORTANT SAFETY RULES FOR METAL CUTTING BAND SAWS . . . . 7-9 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 S SE EC CT TI IO ON N T TH HR RE EE E FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22 ASSEMBLING THE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 INSTALLING THE WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 OPERATING THE WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CONNECTING THE DUST COLLECTOR . . . . . . . . . . . . . . . . . . . . . . 13 MOUNTING THE SAW TO A WORKBENCH . . . . . . . . . . . . . . . . . . . 14 OPENING THE HOUSING DOORS . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 ADJUSTING THE UPPER BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 ADJUSTING THE THRUST BEARING . . . . . . . . . . . . . . . . . . . . . . . 16 ADJUSTING THE UPPER GUIDE BEARING . . . . . . . . . . . . . . . . . . . 17 ADJUSTING THE LOWER BLADE GUIDE . . . . . . . . . . . . . . . . . . . . 17-18 ADJUSTING THE RIP FENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ADJUSTING THE MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ADJUSTING THE BEVEL ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ADJUSTING SAW BLADE TENSION . . . . . . . . . . . . . . . . . . . . . . . . 19-20 ADJUSTING BLADE TRACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SETTING THE TABLE SQUARE WITH THE BLADE . . . . . . . . . . . . . 21 INSTALLING THE BAND SAW BLADE . . . . . . . . . . . . . . . . . . . . . . . 21-22 LASER GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24 LASER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 OPERATING THE LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 12
G GE EN NE ER RA AL L S SA AF FE ET TY Y R RU UL LE ES S – – F FO OR R A AL LL L E EL LE EC CT TR RI IC C P PO OW WE ER R T TO OO OL LS S R RE EA AD D A AN ND D U UN ND DE ER RS ST TA AN ND D A AL LL L I IN NS ST TR RU UC CT TI IO ON NS S. . Failure to follow all instruc- tions listed below may result in electric shock, fire and/or serious personal injury. A AL LW WA AY YS S U US SE E S SA AF FE ET TY Y G GL LA AS SS SE ES S. . A AL LS SO O U US SE E F FA AC CE E O OR R D DU US ST T M MA AS SK K I IF F C CU UT T- - T TI IN NG G O OP PE ER RA AT TI IN NG G I IS S D DU US ST TY Y. . Everyday eyeglasses only have impact resistant lenses: they are not safety glasses. K KE EE EP P A AL LL L S SA AF FE ET TY Y G GU UA AR RD DS S I IN N P PL LA AC CE E A AN ND D I IN N W WO OR RK KI IN NG G O OR RD DE ER R. . R RE EM MO OV VE E A AD DJ JU US ST TI IN NG G K KE EY YS S A AN ND D W WR RE EN NC CH HE ES S. . Always check that keys and adjust- ing wrenches are removed from the work area before operating the equipment. K KE EE EP P W WO OR RK K A AR RE EA A C CL LE EA AN N. . R RE EM MO OV VE E C CL LU UT TT TE ER R. . D DO O N NO OT T U US SE E E EQ QU UI IP PM ME EN NT T I IN N A A W WE ET T O OR R I IN N D DA AN NG GE ER RO OU US S E EN NV VI IR RO ON NM ME EN NT T. . Keep the work area well lit. K KE EE EP P A AL LL L N NO ON N- -W WO OR RK KE ER RS S A AT T A A S SAAF FE E D DI IS ST TA AN NC CE E F FR RO OM M T TH HE E W WO OR RK K A AR RE EA A. . M MA AK KE E T TH HE E E EQ QU UI IP PM ME EN NT T A AN ND D W WO OR RK K A AR RE EA A S SE EC CU UR RE E B BY Y U US SI IN NG G P PA AD DL LO OC CK KS S, , M MA AS ST TE ER R S SW WI IT TC CH HE ES S, , O OR R B BY Y R RE EM MO OV VI IN NG G S ST TA AR RT TE ER R K KE EY YS S. . D DO ON N’ ’T T F FO OR RC CE E T TH HE E E EQ QU UI IP PM ME EN NT T. . Use it for which it was designed. U US SE E T TH HE E R RI IG GH HT T T TO OO OL L O OR R A AT TT TA AC CH HM ME EN NT T. . Don’t force a tool or attachment to do a job for which it was not designed. U US SE E T TH HE E P PR RO OP PE ER R E EX XT TE EN NS SI IO ON N C CO OR RD D. . M MA AK KE E S SU UR RE E Y YO OU UR R E EX XT TE EN NS SI IO ON N C CO OR RD D I IS S I IN N G GO OO OD D C CO ON ND DI IT TI IO ON N. . When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. W WE EA AR R P PR RO OP PE ER R C CL LO OT TH HI IN NG G. . Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that can get caught in moving parts. Nonskid footwear is recommended, Wear protective hair covering to contain long hair. S SE EC CU UR RE E W WO OR RK K P PI IE EC CE ES S. . Use clamps or a vise to hold objects in place. D DO ON N’ ’T T O OV VE ER RR RE EA AC CH H. . Keep proper footing and balance at all times. M MA AI IN NT TA AI IN N T TO OO OL LS S. . Keep them sharp and clean for best and safest performance. F FO OL LL LO OW W I IN NS ST TR RU UC CT TI IO ON NS S F FO OR R L LU UB BR RI IC CA AT TI IN NG G A AN ND D C CH HA AN NG GI IN NG G A AC CC CE ES SS SO OR RI IE ES S. . R RE EM MO OV VE E P PO OW WE ER R T TO O T TH HE E B BA AN ND D S SA AW W B BE EF FO OR RE E S SE ER RV VI IC CI IN NG G, , W WH HE EN N C CH HA AN NG GI IN NG G B BL LA AD DE ES S A AN ND D M MA AK KI IN NG G A AD DJ JU US ST TM ME EN NT TS S. . 4 D DA AN NG GE ER R indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. W WA AR RN NI IN NG G indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. C CA AU UT TI IO ON N indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. C CA AU UT TI IO ON N used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. N NO OT TE E provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood. I IM MP PO OR RT TA AN NT T S SA AF FE EG GU UA AR RD DS S P Pe eo op pl le e w wi it th h e el le ec ct tr ro on ni ic c d de ev vi ic ce es s, , s su uc ch h a as s p pa ac ce em ma ak ke er rs s, , s sh ho ou ul ld d c co on ns su ul lt t t th he ei ir r p ph hy ys si ic ci ia an n( (s s) ) b be ef fo or re e u us si in ng g t th hi is s p pr ro od du uc ct t. . O Op pe er ra at ti io on n o of f e el le ec ct tr ri ic ca al l e eq qu ui ip pm me en nt t i in n c cl lo os se e p pr ro ox xi im mi it ty y t to o a a h he ea ar rt t p pa ac ce em ma ak ke er r c co ou ul ld d c ca au us se e i in nt te er rf fe er re en nc ce e o or r f fa ai il lu ur re e o of f t th he e p pa ac ce em ma ak ke er r. . W WA AR RN NI IN NG G: : Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. W WA AR RN NI IN NG G: : Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. W Wa as sh h h ha an nd ds s a af ft te er r h ha an nd dl li in ng g. . S SA AV VE E T TH HE ES SE E I IN NS ST TR RU UC CT TI IO ON NS S F FO OR R F FU UT TU UR RE E R RE EF FE ER RE EN NC CE E. .
If the power cord will not fit into the wall plug, an approved adapter can be used as long as it is connected to the center screw in the wall plate. N Ne ev ve er r m mo od di if fy y t th he e e el le ec c- - t tr ri ic ca al l p pl lu ug g by cutting off the grounding prong so it will fit into unapproved, un- grounded electrical receptacles. If you have questions about hooking up the band saw, contact a certified electrical contractor to install the proper circuitry acceptable for this and other power tools you use. Repair or replace any damaged electrical wiring I IM MM ME ED DI IA AT TE EL LY Y. . E EX XT TE EN NS SI IO ON N C CO OR RD D U US SA AG GE E Extension cords, if used, must be properly grounded with a 3-prong plug on one and a 3-hole receptacle on the other. D DO O N NO OT T u us se e g gr ro ou un nd di in ng g a ad da ap pt te er rs s w wi it th h a an n e ex xt te en ns si io on n c co or rd d. . Extension cords must be UL listed and use a minimum of 18 A.W.G. wiring. Extension cords should never exceed 25 feet in length. Extension cords, that are too long, cause a voltage drop over the extra distance causing the grinder motor to run slower with the pos- sibility of causing damage to the motor. Using extension cords with smaller than the rec- ommended wire gauge run the risk of getting too hot, melting, and/or causing fires. See table,“ “E Ex xt te en ns si io on n C Co or rd d S Sp pe ec ci iffi ic ca at ti io on ns s” ”, , on page 26. U Us se e p pr ro op pe er r g gr ro ou un nd di in ng g t te ec ch hn ni iq qu ue es s. . I Im mp pr ro op pe er r c co on nn ne ec ct ti io on n o of f t th he e e eq qu ui ip pm me en nt t g gr ro ou un nd di in ng g c co on nd du uc ct to or r c ca an n r re es su ul lt t i in n a a r ri is sk k o of f e el le ec ct tr ri ic c s sh ho oc ck k r re es su ul lt ti in ng g i in n p pe er rs so on na al l i in nj ju ur ry y o or r d de ea at th h. . I If f r re ep pa ai ir r o or r r re ep pl la ac ceem me en nt t o of f t th he e e el le ec ct tr ri ic c c co or rd d o or r p pl lu ug g i is s n ne ec ce es ss sa ar ry y: : D DO O N NO OT T c co on nn ne ec ct t t th he e e eq qu ui ip pm me en nt t g gr ro ou un nd di in ng g c co on nd du uc ct to or r t to o a a l li iv ve e t te er r- - m mi in na al l. . F Fa ai il lu ur re e t to o d do o s so o c ca an n r re es su ul lt t i in n p pe er rs so on na al l i in nj ju ur ry y o or r d de ea at th h. . M MA AK KE E S SU UR RE E T TH HE E P PO OW WE ER R S SW WI IT TC CH H I IS S I IN N “ “O OF FF F” ” P PO OS SI IT TI IO ON N before plugging in to prevent unintentional starting. U US SE E O ON NL LY Y R RE EC CO OM MM ME EN ND DE ED D A AC CC CE ES SS SO OR RI IE ES S. . See the table provided. N NE EV VE ER R L LE EA AV VE E T TH HE E E EQ QU UI IP PM ME EN NT T R RU UN NN NI IN NG G U UN NA AT TT TE EN ND DE ED D. . T TU UR RN N P PO OW WE ER R O OF FF F. . Don’t leave the work area until it comes to a complete stop. E EL LE EC CT TR RI IC CA AL L S SA AF FE ET TY Y U US SE E P PR RO OP PE ER R G GR RO OU UN ND DI IN NG G techniques in accordance with A AL LL L local codes and ordinances. D DO O N NO OT T M MO OD DI IF FY Y the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. R RE EP PA AI IR R O OR R R RE EP PL LA AC CE E damaged or worn cords immediately. A AD DD DI IT TI IO ON NA AL L S SA AF FE ET TY Y R RU UL LE ES S F FO OR R B BA AN ND D S SA AW WS S D DO O N NO OT T S ST TA AR RE E into the laser beam. N NE EV VE ER R A AI IM M the laser beam at any person or an object other than the work piece. N NE EV VE ER R A AI IM M the laser beam at a work piece with a reflective surface. W WE EA AR R E EA AR R P PR RO OT TE EC CT TI IO ON N . Wear a breathing mask. Wear eye protection. D DO O N NO OT T R RE EM MO OV VE E jammed cutoff pieces until the blade has stopped. M MA AI IN NT TA AI IN N P PR RO OP PE ER R A AD DJ JU US ST TM ME EN NT T of blade tension, blade guides, and thrust bearings. P PE ER RI IO OD DI IC CA AL LL LY Y C CH HE EC CK K that all nuts, bolts and other fixings are properly tightened. D DO O N NO OT T S ST TO OR RE E materials or equipment above a machine in such a way that they could fall into it Ensure that your work is always on the table. Never make a cut with the work off the table. G GR RO OU UN ND DI IN NG G I IN NS ST TR RU UC CT TI IO ON NS S The electrical power source for this band saw M MU US ST T be grounded in order prevent possible electric shock or even death should the tool malfunction or breakdown. Grounding provides a path of least resistance for electric current thus reducing the risk of electrical shock. The power source must also use a minimum 20A service and not used if other power tools on the same circuit are in use. This band saw is equipped with a grounded 3-wire power cord with a 3-prong plug. 5 FIGURE 1. CONNECTING THE BAND SAW TO THE AC POWER RECEPTACLE UNGROUNDED AC RECEPTACLE GROUNDED RECEPTACLE GROUNDING ADAPTER POWER CORD POWER CORD COVERPLATE MOUNTING SCREW
M MA AI IN NT TA AI IN N A A P PR RO OP PE ER R W WO OR RK K E EN NV VI IR RO ON NM ME EN NT T. . Do not operate the band saw in damp or wet locations or expose it to rain. Water can cause the electrical com- ponents to malfunction resulting in damage to the band saw and/or serious injury or death to the operator. A AL LW WA AY YS S U US SE E A AP PP PR RO OV VE ED D T TA AB BL LE E C CL LA AM MP PS S A AN ND D V VI IC CE ES S to clamp workpieces to the band saw table to prevent breakage, damage to the tool, the workpiece, and possible severe injury to the operator. Contact Alltrade Customer Service at 1- 800-590-3723 (toll free) for authorized accessories. U US SE E O ON NL LY Y B BA AN ND D S SA AW W B BL LA AD DE ES S that were designed for this tool. Unsuitable blades can break without warning throwing fragments outward at high speeds possibly causing severe injuries. Contact Alltrade Customer Service at 1-800- 590-3723 (toll free) for authorized abrasive wheel specifications. D DO O N NO OT T F FO OR RC CE E T TH HE E T TO OO OL L. . The band saw will do a better job and be safer if cutting operations are performed at the proper speeds as expressed in this manual. A AL LW WA AY YS S E EA AS SE E T TH HE E B BA AN ND D S SA AW W B BL LA AD DE E A AG GA AI IN NS ST T T TH HE E W WO OR RK KP PI IE EC CE E when start- ing a cutting operation. A sudden impact can cause the abrasive wheel to break sending fragments flying away from the band saw at high speeds resulting in possible severe injury to the operator. D DO O N NO OT T U US SE E T TH HE E B BA AN ND D S SA AW W I IF F T TH HE E B BL LA AD DE E V VI IB BR RA AT TE ES S. . Visually inspect the blade wheels to ensure the blade is properly positioned in the guides. If the vibration still exists, check the bearings and the motor shaft and repair or replace them as soon as possible. EXCESSIVE VIBRATION can cause severe damage to both the workpiece and the band saw. DISCONNECT AC POWER BEFORE ANY ADJUSTMENTS TO THE BLADE ARE MADE. A AD DJ JU US ST T T TH HE E T TO OO OL L T TA AB BL LE E B BE EF FO OR RE E E EA AC CH H U US SE E. . The tool table should be tight- ened and placed at the proper angle for the cutting job before the band saw is put into use. If not properly adjusted, the workpiece can unexpectedly move causing the abrasive wheel to seize resulting in damage to it or possible severe injury to the operator. P PR RO OP PE ER RL LY Y S SU UP PP PO OR RT T E EX XT TR RA A L LO ON NG G O OR R E EX XT TR RA A W WI ID DE E W WO OR RK KP PI IE EC CE ES S. . Workpieces that are too long or tool wide can tip and cause the band saw blade to seize resulting in a sudden kick back motion resulting in damage to the work- piece and band saw as well as possible severe injury to the operator. 8 In the event of a malfunction or breakdown, ground- ing provides a path of least resistance for electrical current to reduce the risk of electric shock. I IM MP PO OR RT TA AN NT T S SA AF FE ET TY Y R RU UL LE ES S F FO OR R B BA AN ND D S SA AW WS S R RE EA AD D A AN ND D U UN ND DE ER RS ST TA AN ND D A AL LL L I IN NS ST TR RU UC CT TI IO ON NS S. . If there are instructions in this manual that are not completely understood, seek the advice of a trained profes- sional or contact Alltrade Customer Service at 1-800-590-3723 before attempt- ing to perform the procedures. Failure to follow all instructions listed in this manual may result in property damage, damage to the tool, or serious person- al injury or even death. U UN NP PA AC CK K T TH HE E B BA AN ND D S SA AW W C CO OM MP PL LE ET TE EL LY Y F FR RO OM M I IT TS S C CA AR RT TO ON N. . Inspect the saw and accessories and ensure they are free from defects or breakage due to shipping. D DO O N NO OT T O OP PE ER RA AT TE E T TH HI IS S B BA AN ND D S SA AW W until it is completely assembled according to the instructions in this manual. Failure to adhere to these instructions could result in serious and/or permanent injury to the operator. M MA AK KE E S SU UR RE E A AP PP PR RO OV VE ED D E EY YE E P PR RO OT TE EC CT TI IO ON N I IS S B BE EI IN NG G W WO OR RN N and properly adjusted and secured at all times the band saw is in use. Everyday eyeglasses only have impact resistant lenses and ARE NOT safety glasses. Safety glasses must conform to ANSI Z87.1 requirements. Approved safety glasses and gog- gles will have Z87 printed or stamped on them. F FO OL LL LO OW W A AL LL L W WI IR RI IN NG G C CO OD DE ES S. . Use only properly grounded three-hole ground- ed receptacles. DO NOT cut the third prong off the power cord. When using an extension cord, use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet. See ELECTRICAL SAFETY section in this manual. K KE EE EP P B BY YS ST TA AN ND DE ER RS S, , C CH HI IL LD DR RE EN N, , A AN ND D V VI IS SI IT TO OR RS S at a safe distance from the band saw while it is in operation. Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator. W WE EA AR R P PR RO OP PE ER R A AP PP PA AR RE EL L. . Do not wear loose clothing, gloves, neckties, rings, bracelets, or other apparel that could possibly become caught in the moving parts of the band saw. When working in a shop environment around power tools, wear nonslip footwear. Use protective hair covering to contain long hair. K KE EE EP P T TH HE E W WO OR RK K A AR RE EA A C CL LE EA AN N A AT T A AL LL L T TI IM ME ES S. . Cluttered areas around the band saw can cause unexpected accidents if the debris comes in contact with the moving parts of the band saw.
S SE EC CU UR RE E T TH HE E E EL LE EC CT TR RI IC CA AL L P PO OW WE ER R C CO OR RD D W WH HE EN N T TH HE E B BA AN ND D S SA AW W I IS S N NO OT T I IN N U US SE E to prevent unauthorized use of the tool and/or to prevent children from accidentally turning it on. Department of Labor OSHA 1910.213 Regulations. A AD DD DI IT TI IO ON NA AL L I IN NF FO OR RM MA AT TI IO ON N about the proper use of band saws is available from the Power Tool Institute; 1300 Sumner Avenue, Cleveland, OH 44115- 2851 or at the following website, www.powertoolinstitute.com. Information is also available from the National Safety Council; 1121 Spring Lake Drive, Itasca, IL 60143-3201. Additionally, you can refer to the U.S. Department of Labor Occupational Safety and Health Act (OSHA) 1910.213 Regulations. S SY YM MB BO OL LS S I IM MP PO OR RT TA AN NT T: : Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. S SY YM MB BO OL LN NA AM ME EE EX XP PL LA AN NA AT TI IO ON N V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation min Minutes Times Seconds Time Diameter Size of Drill Bits, Grinding Wheels, etc. No load speed No-load Rotational Speed .../min Revolutions per Minute Revolutions, Surface Speed, Strokes, etc. per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings 910 N NE EV VE ER R S ST TA AR RT T T TH HE E B BA AN ND D S SA AW W W WI IT TH H T TH HE E W WO OR RK KP PI IE EC CE E I IN N C CO ON NT TA AC CT T W WI IT TH H T TH HE E B BA AN ND D S SA AW W B BL LA AD DE E. . The sudden start-up of the band saw blade could cause it to break resulting in pieces flying away from the band saw resulting in damage the workpiece, the band saw, and/or serious injury to the operator. D DI IS SC CO ON NN NE EC CT T T TH HE E B BA AN ND D S SA AW W P PO OW WE ER R C CO OR RD D F FR RO OM M T TH HE E A AC C O OU UT TL LE ET T before making adjustments to the worktable, clamps, vises, workpieces, changing abrasive wheels, or changing the speed of the drill motor preventing the tool from accidentally turning on. Failure to adhere to this step could result in dam- age to the workpiece and the band saw as well as possible severe injury to the operator. N NE EV VE ER R P PE ER RF FO OR RM M C CU UT TT TI IN NG G O OP PE ER RA AT TI IO ON NS S N NE EA AR R F FL LA AM MM MA AB BL LE E G GA AS S O OR R L LI IQ Q- - U UI ID DS S. . The resulting fire and/or explosion could cause permanent serious injuries to the operator and damage to the band saw and surrounding work area. A AL LW WA AY YS S K KE EE EP P A AR RM MS S, , H HA AN ND DS S, , A AN ND D F FI IN NG GE ER RS S away from the workpiece while it is on the table and the band saw is turned on. Severe injury could result. E EX XT TR RE EM ME E C CA AR RE E S SH HO OU UL LD D B BE E T TA AK KE EN N W WH HE EN N T TH HE E B BA AN ND D S SA AW W I IS S I IN N T TH HE E V VE ER RT TI I- - C CA AL L P PO OS SI IT TI IO ON N. . It is important to keep hands away from the moving blade both above and below the work table. A sudden slip could bring hands in contact with the moving blade possibly resulting in severe injuries to the operator. A AL LW WA AY YS S C CL LA AM MP P T TH HE E W WO OR RK KP PI IE EC CE E F FI IR RM ML LY Y A AG GA AI IN NS ST T T TH HE E W WO OR RK K T TA AB BL LE E. . Never attempt to hold the workpiece by hand. The band saw blade can seize in the workpiece resulting in loss of control of the workpiece possibly causing severe injuries to the operator and/or damage to the workpiece and band saw. K KE EE EP P T TH HE E B BE EL LT T G GU UA AR RD D A AN ND D B BL LA AD DE E C CO OV VE ER R I IN N P PL LA AC CE E. . It is very important that these covers be in place and in proper working condition when the band saw is being used. R RE ED DU UC CE E T TH HE E R RI IS SK K O OF F U UN NI IN NT TE EN NT TI IO ON NA AL L S ST TA AR RT TI IN NG G. . Ensure the “ON/OFF” switch is set to the “OFF” position before plugging the power cord into the AC outlet. T TU UR RN N T TH HE E O ON N/ /O OF FF F S SW WI IT TC CH H O ON N T TH HE E B BA AN ND D S SA AW W T TO O T TH HE E “ “O OF FF F” ” P PO OS SI IT TI IO ON N A AN ND D U UN NP PL LU UG G T TH HE E P PO OW WE ER R C CO OR RD D F FR RO OM M T TH HE E E EL LE EC CT TR RI IC CA AL L R RE EC CE EP PT TA AC CL LE E when the cutting operations are finished. Thoroughly clean the area surrounding the band saw making it ready for the next use. N NE EV VE ER R L LE EA AV VE E T TH HE E B BA AN ND D S SA AW W R RU UN NN NI IN NG G U UN NA AT TT TE EN ND DE ED D. . W WH HE EN N F FI IN NI IS SH HE ED D W WI IT TH H A A C CU UT TT TI IN NG G O OP PE ER RA AT TI IO ON N, , T TU UR RN N “ “O OF FF F” ” T TH HE E B BA AN ND D S SA AW W A AN ND D W WA AI IT T U UN NT TI IL L I IT T C CO OM ME ES S T TO O A A C CO OM MP PL LE ET TE E S ST TO OP P. .
F FU UN NC CT TI IO ON NA AL L D DE ES SC CR RI IP PT TI IO ON N C CO ON NT TR RO OL LS S A AN ND D C CO OM MP PO ON NE EN NT TS S: : 1. Band Saw 2. Hex Keys (2) 3. Work Table 4. Miter Gauge 5. Table Insert 6. Rip Fence 7. Recessed three hex bolts, washers and nuts (supplied in the bag) 8. Work Light 9. Open-end Wrench A AS SS SE EM MB BL LY Y The band saw is shipped partly disassembled. Assembly consists of attaching the table, table insert, rip fence and miter gauge. Both the work table and rip fence must be installed prior to use. Assembly should take 10-15 minutes. Required tools: The following tools are required: 4 mm Hex key (supplied), 3 mm Hex key (supplied) and open-end wrench (supplied). A AS SS SE EM MB BL LI IN NG G T TH HE E T TA AB BL LE E 1. Remove the bracket from below the work table by first loosening the two knobs. 2. Remove the two knobs, bracket and screws. 3. Place the work table on the table trunnion by threading the saw blade through the slot in the table. 4. Insert the table insert in the center of the table. 5. Align the work table so that the blade runs though the center of the table insert’s slot. 6. Fasten the work table to the table trunnion using the three recessed hex bolts, plain washers and nuts. Caution: make sure the screws are tightened securely to ensure they do not loosen in use. Failure to do so can change the saw’s per- formance. 7. Replace the bracket under the work table using the two screws and two thumb nuts. It may be necessary to rotate the handle counter- clockwise to be able to slide the rip fence over the table and then clock- wise before locking the handle in position. 12 11 10. 62 (1575mm) band saw blade (fitted) 11. Wheel and Blade housing 12. Door Latch 13. Switches (ON/OFF, Light, Laser) 14. Blade Tension Knob 15. Light Bulb (15 watt) 16. Grounded Power Cord 2 7 111113 10 1 14 3 5 16 4 812 12 15 6 9
M MO OU UN NT TI IN NG G T TH HE E S SA AW W T TO O A A W WO OR RK KB BE EN NC CH H The band saw has four predrilled holes in the base for mounting to a workbench. It is best to attach the band saw to a firm, stable surface at a convenient working height. A workbench is ideal. 1. Drill four holes in the workbench to match the four holes in the base of the saw. 2. Attach the band saw to the work bench using bolts (inserted from the top), lock washers and nuts. O OP PE EN NI IN NG G T TH HE E H HO OU US SI IN NG G D DO OO OR RS S The upper and lower housing doors protect the operator and shield the moving parts of the band saw drive and power source. The doors must remain closed while the band saw is in use. A Al lw wa ay ys s r re em mo ov ve e p po ow we er r t to o t th he e s sa aw w, , b by y t tu ur rn ni in ng g t th he e p po ow we er r s sw wi it tc ch h o of ff f a an nd d t th he en n u un np pl lu ug gg gi in ng g i it t, , b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s. . F Fa ai il lu ur re e t to o d do o s so o c ca an n r re es su ul lt t i in n s se ev ve er re e i in nj ju ur ry y o or r d de ea at th h. . 14 13 I IN NS ST TA AL LL LI IN NG G T TH HE E W WO OR RK KL LI IG GH HT T 1. Insert a maximum 15 watt bulb into the socket of the light housing. 2. The light is located on a flexible tube allowing the worklight to be positioned onto the work area.O OP PE ER RA AT TI IN NG G T TH HE E W WO OR RK KL LI IG GH HT T 1. To turn the worklight on press the light ON/OFF switch to the “I” position. 2. To turn the worklight off press the light ON/OFF switch to the “O” position. 3. To adjust the direction of the light move the worklight tube to the most suitable position. C CO ON NN NE EC CT TI IN NG G T TH HE E D DU US ST T C CO OL LL LE EC CT TO OR R C Co on nt tr ro ol l w wo oo od d d du us st t a an nd d c ch hi ip ps s i in n a a c co on nf fi in ne ed d a ar re ea a a an nd d g gu ua ar rd d a ag ga ai in ns st t a al ll l p po os ss si ib bl le e i ig gn ni it ti io on n s so ou ur rc ce es s. . F Fa ai il lu ur re e t to o d do o s so o c ca an n r re es su ul lt t i in n f fi ir re e a an nd d c ca au us se e p pe er rs so on na al l i in nj ju ur ry y o or r d de ea at th h. . Connect the dust extraction equipment to the port on the back of the band saw. 8. Attach the rip fence to the table and secure it by pushing down the rip fence locking handle. 9. Attach the miter gauge to the table by sliding it into the miter gauge slot.
1. To adjust the height of the upper blade guide loosen the blade guide locking knob and then adjust the height using the blade guide adjustment knob. 2. Tighten the blade guide locking knob to secure the upper blade guide in position. A AD DJ JU US ST TI IN NG G T TH HE E T TH HR RU US ST T B BE EA AR RI IN NG G The thrust bearing must be adjusted after every band saw blade change or tracking adjustment. 1. Loosen the thrust bearing locking screw with the Allen key supplied. 2. Adjust the bearing position until it is 1/32-inch away from the band saw blade. When the band saw blade is turned by hand, it should not contact the thrust bearing. 3. Tighten the thrust bearing locking screw. 1. Remove power to the band saw by turning the switch off and unplugging at the power source. 2. To open the upper housing door, turn the upper housing locking screw to the left and then (pull) the door open. 3. To open the lower housing door, turn the lower housing locking screw to the left and then (pull) the door open. A AD DJ JU US ST TI IN NG G T TH HE E U UP PP PE ER R B BL LA AD DE E The upper blade consists of a thrust bearing that supports the band saw blade from the rear and two guide bearings that provide lateral adjustment. These guide bear- ings need to be adjusted after every band saw change or any tracking adjustment. The upper blade guide protects against unintentional contact with the saw blade. For the upper blade guide to provide adequate protection against contact with the band saw blade, it must always be set as close as possible against the work piece (maximum distance 1/8 inch). A Al lw wa ay ys s e en ns su ur re e t th ha at t t th he e s sa aw w i is s s sw wi it tc ch he ed d o of ff f a an nd d u un np pl lu ug gg ge ed d f fr ro om m t th he e p po ow weer r s su up pp pl ly y b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s. . F Fa ai il lu ur re e t to o d do o s so o c ca an n c ca au us se e e el le ec ct tr ri ic ca al l s sh ho oc ck k, , i in nj ju ur ry y o or r d de ea at th h. . 1516 CLOSE OPEN 1/32 FROM BLADE 1/8
A AD DJ JU US ST TI IN NG G T TH HE E U UP PP PE ER R G GU UI ID DE E B BE EA AR RI IN NG G 1. Loosen the two screws that hold the guide pins in place using the Allen key. 2. Press the guide pins together against the band saw blade. 3 Turn the band saw wheel by hand in a clockwise direction several times to bring the guide pins into position. Both guide pins should touch the saw blade. 4. Tighten the guide pin locking screws. 5. Rotate the band saw tensioner wheel one or two times to ensure straight tracking of the band saw blade.A AD DJ JU US ST TI IN NG G T TH HE E L LO OW WE ER R B BL LA AD DE E G GU UI ID DE E The lower blade guide has a thrust bearing that supports the band saw blade from the rear and two guide bearings that provide lateral adjustment. These guide bear- ings need to be adjusted after every band saw change or any tracking adjustment. 1. Tilt the work table 45 degrees to give access to the adjustment screws. 2. To adjust the thrust bearing, loosen the thrust bearing locking screw with the Allen wrench. 3. Adjust the bearing position until it is 1/32-inch from the band saw blade. When adjusted correctly the band saw blade, when turned by hand, will not contact the thrust bearing. 4. Tighten the thrust bearing locking screw. 5. Open the lower housing door to access the two screws that hold the guide pins in place. Then, with the table trunnion level, adjust the guide pins by loosening the screws with the Allen key.NOTE: The right guide pin is accessed through the slot in the lower housing. 6. Press the guide pins together against the band saw blade. 7. Turn the band saw wheel by hand several times in a clockwise direction to bring the guide pins into the correct position. Both guide pins should just touch the saw blade. 8. Tighten the guide pin locking screws. 9. Rotate the band wheel one or two times by hand to ensure that the blade is not pinched. A AD DJ JU US ST TI IN NG G T TH HE E R RI IP P F FE EN NC CE E The rip fence attachment allows you to make parallel cuts in a piece of wood, all the same width. A Al lw wa ay ys s r re em mo ov ve e p po ow we er r t th he e s sa aw w, , b by y t tu ur rn ni in ng g t th he e p po ow we er r s sw wi it tc ch h o of ff f a an nd d t th he en n u un np pllu ug gg gi in ng g i it t, , b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s. . F Fa ai il lu ur re e t to o d do o s so o c ca an n r re es su ul lt t i in n s se ev ve er re e i in nj ju ur ry y o or r d de ea at th h. .A AD DJ JU US ST TI IN NG G T TH HE E M MI IT TE ER R G GA AU UG GE E The miter gauge is used to help support the work piece and can be adjusted when cutting an angle. 1. To adjust, loosen the knob at the top of the miter gauge. 2. Rotate the miter gauge until the desired angle is reached. 3. Tighten the miter gauge knob to lock the angle in position. 17 1. Adjust the rip fence to the desired width and secure it in position using the locking handle. NOTE: The rip fence can be positioned on both sides of the blade. 2. Ensure that the rip fence rests against the wood long its entire length to pro- duce a consistent parallel cut. 1/32 FROM BLADE