AllTrade Kawasaki 8in Drill Press 840116 User Manual
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8 BENCH DRILL PRESS INSTRUCTION MANUAL FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1-800-590-3723 Printed in China 87-1904-60957 KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP ., U.S.A., WHICH DOES NOT MANUF ACTURE OR DISTRIBUTE THIS PRODUCT . CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2005 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA 840116 – 8Bench Drill Press_Rev 11/13/06 MODEL #840116 THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT.BEFORE USE,READ CAREFULLY AND UNDERST AND ALL CAUTIONS, WARNINGS, INSTR UCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESUL T IN SERIOUS PERSONAL INJUR Y AND/OR PROPER TY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALL TRADE PRODUCT ,DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEP ARTMENT AT 1-800-590-3723 .BEFORE YOU CALL, HAVE THE FOLLOWING INFORMA TION AVAILABLE:MODEL No.,DATE PURCHASED AND STORE LOCATION.AN ALLTRADE REPRESENT ATIVE CAN RESOL VE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT ,GIVE US A CALL OR EMAIL US AT:INFO@ALL TRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.
SECTION FOUR MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 OTHER CONSUMER DO-IT -YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 27 SECTION FIVE 2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-30 CONGRA TULA TIONS! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Ser vice. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for , this product will give you many years of satisfaction. INTENDED USE This product is intended for consumer use only . This tool is not designed for pro- fessional use. The power cord should only be used in approved electrical outlets as described in this manual. Failure to use the proper power cords and/or extension cords may result in fire or possible damage to the drill press. RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS READ AND UNDERST AND ALL INSTRUCTIONS. Failure to follow all instructions in this manual may result severe in personal injur y or death. Keep this manual and refer to it for Safety Instructions, Operating Procedures and Warranty . The safety instructions provided in this manual are not intended to cover all possi- ble conditions and practices that may occur when operating, maintaining and clean- ing power tools. Always use common sense and pay particular attention to all the DANGER , WARNING , CAUTION and NOTE statements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injur y hazards. Obey all safety messages that follow this symbol to avoid possible injur y or death. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injur y. TABLE OF CONTENTS CONGRA TULA TIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SECTION ONE RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3 IMPOR TANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SECTION TWO GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS . . . .4-5 GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 EXTENSION CORD USAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 IMPOR TANT SAFETY RULES FOR DRILL PRESSES . . . . . . . . . . . . . . . 7-10 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SECTION THREE FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16 INST ALLING THE COLUMN ASSEMBL Y TO THE BASE . . . . . . . . . 13 INST ALLING THE WORK TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INST ALLING THE DRILL PRESS HEAD . . . . . . . . . . . . . . . . . . . . . 13 INST ALLING HANDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 INST ALLING DRILL CHUCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 REMOVING AND INST ALLING DRILL BITS . . . . . . . . . . . . . . . . . . 15 MOUNTING THE DRILL PRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 LASER GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 LASER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 OPERA TING THE LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 OPERA TING THE DRILL PRESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-25 OPERA TING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 19 ADJUSTING THE WORKT ABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 TIL TING THE WORKT ABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ADJUSTING THE DRILL PRESS SPINDLE SPEED . . . . . . . . . . . . . 21-22 DRILLING HOLES TO SPECIFIED DEPTHS . . . . . . . . . . . . . . . . . . . 22-23 ADJUSTING THE SPINDLE RETURN SPRING . . . . . . . . . . . . . . . . 23-24 CORRECT DRILLING SPEEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 WORKING WITH WOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 DRILLING MET AL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 1 2
GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. KEEP GUARDS IN PLACE AND IN WORKING ORDER. REMOVE ADJUSTING KEYS AND WRENCHES.Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT USE TOOL IN A DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lit. KEEP CHILDREN AWAY.All visitors should be kept a safe distance from the work area. MAKE YOUR WORKSHOP CHILD PROOF , with padlocks, master switches, or by removing starter keys. DO NOT FORCE TOOL. The correct tool will do the job better and safer at the rate for which it is designed. USE THE CORRECT TOOL FOR YOUR APPLICA TION. Do not for ce tool or attachment to do a job for which it was not designed. AL WAYS USE SAFETY GLASSES. Also use a face mask or dusk mask if cutting operation is dusty . Ever yday eyeglasses only have impact lenses, they are NOT safety glasses. SECURE WORK. Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. DO NOT OVERREACH. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected sit- uations.MAINT AIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest per formance. Follow instructions for lubricating and changing accessories. NEVER LEA VE TOOL RUNNING UNA TTENDED. TURN POWER OFF .Don’t leave tool until it comes to a complete stop. DISCONNECT TOOLS before ser vicing and when changing accessories, such as blades, bits, cutters and the like. 3 4 WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injur y. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injur y. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTEprovides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood. IMPOR TANT SAFEGUARDS People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker . WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonr y products, and arsenic and chromium from chemically-treated lumber . Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. WARNING: Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. SA VE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
This drill press is equipped with a grounded 3-wire power cord with a 3-prong plug. If the power cord will not fit into the wall plug, an approved adapter can be used as long as it is connected to the center screw in the wall plate. See Figure 1 and the steps below to use an AC grounding adapter: 1.Remove the cover plate mounting screw . 2.Insert the AC grounding adapter into the bottom receptacle so the green grounding lug fits over the screw hole. 3.Install the mounting screw back into the cover plate securely affixing the adapter to the receptacle. Never modify the electrical adapter by cutting off the grounding prong so it will fit into unapproved, un-grounded electrical recep- tacles. Failure to follow this procedure could result in burns, severe electri- cal shock, or even death. If you have questions about connecting the drill press, contact a certified electrician to install the proper cir cuitr y needed for this and other power tools you use. Repair or replace any damaged electrical wiring IMMEDIA TEL Y. EXTENSION CORD USAGE Extension cords are not recommended for use with this drill press. Extension cords, if used, must be properly grounded with a 3-prong plug on one and a 3-hole receptacle on the other. DO NOT use grounding adapters with an extension cord. Extension cords must be UL listed and use a minimum of 18 A.W.G. wiring. Extension cords should never exceed 25 feet in length. Extension cords, that are too long, cause a voltage drop over the extra distance causing the grinder motor to run slower with the possibility of causing damage to the motor. Using extension cords with smaller than the recommended wire gauge run the risk of getting too hot, melting, and/or causing fires. See table, “Extension Cord Specifications”, on page 25-26. REDUCE THE RISK OF UNINTENTIONAL ST AR TING. Be sure switch is in the “OFF” position before plugging in. USE RECOMMENDED ACCESSORIES. Consult the owners manual for recom- mended accessories. The use of improper accessories may cause cause risk of injur y. NEVER ST AND ON TOOL. Serious injur y could occur if the tool is tipped or if the cutting tool is unintentionally contacted. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and per form its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other con- ditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. DIRECTION OF FEED. Only feed work into a blade or cutter against the direc- tion of rotation of the blade or cutter . GROUNDING INSTRUCTIONS NEVER use appliances or equipment that have motors with automatic reset overload protective devices. These protective devices can cause unexpected startups that can cause property damage, severe per- sonal injur y, or death. The electrical power source for this drill press MUSTbe grounded in order to prevent possible electric shock or even death should the tool malfunction or break down. Grounding provides a path of least resistance for electric current thus reducing the risk of electrical shock. The power source must also use a minimum 20A service. Multiple power tools should never be used on the same circuit at the same time. Failure to properly ground this drill press could result in burns, severe electrical shock, and even death. This is especially true if used in damp or wet locations or near metallic plumbing. The reaction from electrical shock could possibly cause your hands to m ake contact with the cutting tools. Not all outlets are properly grounded, regardless of the type of receptacle they have. If you are not sure if the receptacle is properly grounded or not, consult a certified electrician. The AC receptacle must be protected by a dual element time delay or a circuit breaker . 5 UNGROUNDED AC RECEPTACLE GROUNDED RECEPTACLE GROUNDING ADAPTER DRILL PRESS POWER CORD DRILL PRESS POWER CORD COVERPLATE MOUNTING SCREW FIGURE 1. CONNECTING THE DRILL PRESS TO THE AC POWER RECEPTACLE
USE ONL Y DRILL BITS, SANDING DRUMS, AND OTHER ACCESSORIES that are designed for the various speeds of this drill press. The drill bits, sanding drums and other accessories should have a shank size 1/2 OR SMALLER. Unsuitable drill bits can break without warning throwing fragments outward at high speeds possibly causing severe injuries. Contact Alltrade Customer Ser vice at 1-800-590-3723 (toll free) for authorized drill bit specifications. USE RECOMMENDED SPEED for drill accessor y and workpiece material. DO NOT FORCE THE TOOL. The drill press will do a better job and be safer if drilling operations are per formed at the proper speeds as expressed in this manual.USE ONL Y THE CHUCK KEY THA T IS PROVIDED with the drill press or a duplicate of it to reliably secure the drill bit inside the chuck. REMOVE CHUCK KEYS AND OTHER ADJUSTMENT TOOLS from the areas around the drill press before turning the power switch to the “ON” position. DO NOT USE A DRILL BIT THA T WOBBLES OR VIBRA TES. Visually inspect the drill bits before they contact the work piece ensuring there are no side-to-side movements. Should the drill bit wobble from side-to-side or if the tip appears broken, replace them immediately .If the vibration still exists, check the bear- ings and the motor shaft and repair or replace them as soon as possible. EXCESSIVE VIBRA TION can cause severe damage to both the work piece and the drill press. ADJUST THE TOOL TABLE BEFORE EACH USE. The tool table should be tight- ened and placed at the proper angle for the drilling job before the drill press is put into use. If not properly adjusted, the work piece can unexpectedly move causing the drill bit to seize resulting in damage to it or possible severe injur y to the operator . DO NOT ST AND DIRECTL Y IN FRONT OF THE DRILL PRESS when it is first turned on. Loose fragments could fly off at high speeds possibly causing injur y. PROPERL Y SUPPOR T EXTRA LONG OR EXTRA WIDE WORK PIECES. Work pieces that are too long or tool wide can tip and cause the drill bit to seize resulting in a sudden whipping motion resulting in damage to the work piece and drill press as well as possible severe injur y to the operator . NEVER ST AR T THE DRILL PRESS WITH THE WORK PIECE IN CONT ACT WITH THE DRILL BIT .The sudden start-up of the drill bit could cause it to seize result- ing in a sudden, rapid spinning motion that could damage the work piece, the drill press, and/or serious injur y to the operator . 8 IMPOR TANT SAFETY RULES FOR DRILL PRESSES READ AND UNDERST AND ALL INSTRUCTIONS. If there are instructions in this manual that are not completely understood, seek the advice of a trained profes- sional or contact Alltrade Customer Ser vice at 1-800-590-3723 before attempt- ing to per form the procedures. Failure to follow all instructions listed in this manual may result in property damage, damage to the tool, or serious person- al injur y or even death. DO NOT OPERA TE THIS DRILL PRESS until it is completely assembled accord- ing to the instructions in this manual. Failure to adhere to these instructions could result in serious and/or permanent injur y to the operator . FOLLOW ALL WIRING CODES. Use only properly grounded three-hole ground- ed receptacles. DO NOT cut the third prong off the power cord. When using an extension cord, use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet. See ELECTRICAL SAFETY section in this manual. MAKE SURE APPROVED EYE PROTECTION IS BEING WORN and properly adjusted and secured at all times the drill press is in use. Ever yday eyeglasses only have impact resistant lenses and ARE NOT safety glasses. Safety glasses must conform to ANSI Z87.1 requirements. Approved safety glasses and goggles will have Z87 printed or stamped on them. KEEP BYST ANDERS, CHILDREN, AND VISITORS at a safe distance from the drill press while it is in operation. Distractions can cause inadvertent misuse resulting in possible injur y to the bystanders or to the operator . WEAR PROPER APP AREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other apparel that could possibly become caught in the moving parts of the drill press. When working in a shop environment around power tools, wear nonslip footwear . Use protective hair covering to contain long hair . KEEP THE WORK AREA CLEAN AT ALL TIMES. Cluttered areas around the drill press can cause unexpected accidents if the debris comes in contact with the moving parts of the drill press. MAINT AIN A PROPER WORK ENVIRONMENT .Do not operate the drill press in damp or wet locations or expose it to rain. Water can cause the electrical components to malfunction resulting in damage to the drill press and/or serious injur y or death to the operator . AL WAYS USE APPROVED TABLE CLAMPS AND VICES to clamp work pieces to the drill press table to prevent breakage, damage to the drill press, the work piece, and possible severe injur y to the operator . Contact Alltrade Customer Ser vice at 1-800-590-3723 (toll free) for authorized accessories.
SECURE THE ELECTRICAL POWER CORD when the drill press is not in use to prevent unauthorized use of the tool and/or to prevent children from acciden- tally turning it on. ADDITIONAL INFORMA TION about the proper use of bench-mounted drill presses is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www .powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Additionally , you can refer to the American National Standards Institute (ANSI) 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations. USE COMMON SENSE WHEN OPERATING THIS DRILL PRESS OR OTHER POWER TOOLS.Never try to perform drilling operations on work pieces that are too large to be clamped to the worktable or vises. Keep this manual and refer to it often to ensure proper operation and prevent unnecessary accidents or injuries. SYMBOLS IMPOR TANT : Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer . SYMBOL NAME EXPLANA TION V Volts Voltage (Potential) A Amperes Current Hz Hertz Frequency (Cycles per Second) W Watt Power Kg Kilograms Weight Alternating Current Type of Current Direct Current Type of Current Alternating or Direct Current Type of Current Earthing Terminal Grounding Terminal Class II Construction Denotes Double Insulation min Minutes Time s Seconds Time ! Diameter Size of Drill Bits, Grinding Wheels, etc. No load speed No-load Rotational Speed .../min Revolutions per Minute Revolutions, Sur face Speed, Strokes, etc. per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings 9 DISCONNECT THE DRILL PRESS POWER CORD FROM THE AC OUTLET before making adjustments to the worktable, clamps, vises, work pieces, changing drill bits, or changing the speed of the drill motor preventing the tool from acciden- tally turning on. Failure to adhere to this step could result in damage to both the work piece and the drill press as well as possible severe injur y to the operator . THOROUGHL Y CLEAN THE DRILL PRESS before changing types of work pieces. Combining wood and metal dust can result in an explosion or fire. CON- SUL T EXPER T advice before drilling in work pieces made of magnesium. The friction generated by the drill bit could the magnesium to ignite resulting in a ver y intense fire that could cause severe burns to the operator and/or seriously damage the drill press. NEVER PERFORM DRILLING OPERA TIONS NEAR FLAMMABLE GAS OR LIQUIDS. The resulting fire and/or explosion could cause permanent serious injuries to the operator and damage to the drill press and surrounding work area. AL WAYS KEEP ARMS, HANDS, AND FINGERS away from the work piece while it is on the table and the drill press is turned on. Severe injur y could result. AL WAYS CLAMP THE WORK PIECE FIRML Y AGAINST THE WORK TABLE. Never attempt to hold the workpiece by hand. The drill bit can seize in the work piece causing it to spin rapidly . This will cause loss of control of the work piece resulting in severe injuries or damage to the work piece and drill press. NEVER APPL Y A COOLANT directly to the work piece while it is in contact with the drill bit. Coolant can weaken the makeup of the drill bits causing them to fail. NEVER PERFORM LA YOUT OR ASSEMBL Yto work pieces in front of the drill press while it is still running. A sudden slip could bring hands in contact with the moving parts of the drill press resulting in injur y to the operator . REDUCE THE RISK OF UNINTENTIONAL ST AR TING. Ensure the “ON/OFF” switch is set to the “OFF” position before plugging the power cord into the AC outlet. TURN THE ON/OFF SWITCH on the drill press to the “OFF” position and unplug the power cord from the electrical receptacle when the drilling operations are finished. Thoroughly clean the area surrounding the drill press making it ready for the next use. NEVER LEA VE THE DRILL PRESS RUNNING UNA TTENDED. when finished with a drilling operation, turn “off” the drill press and wait until it comes to a complete stop.
FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS: 1. Drill Bit 2. Column Assembly 3. Feed Handles 4. Chuck Key 5. Drill Chuck 5. Head Assembly 6. Knob (and mtg Hardware) 7. Work Table ASSEMBL Y Do not begin assembly of Bench-mounted Drill Press if the AC power cord is plugged into an AC power receptacle. Do not begin assembly of Bench-mounted Drill Press if power switch on the front of the base is switched to the “ON” position. INSPECTION: Carefully inspect each individual part of the drill press to ensure there are no cracked, broken, or bent components. 1.Carefully choose a location for the bench-mounted drill press. If mounted on a workbench, ensure there is adequate room all around the drill press for safe operation. The area must be level and clear of other power tools and/or power tool cords that could inter fere with operation of the drill press. 2.If the drill press is installed on a universal tool stand (available at larger hard- ware stores), ensure there is plenty of unobstructed space around the drill press as not to inter fere with safe operation on the tool. 3.Use clamps or a vise to hold workpiece securely in place. 4.The drill press should be installed in a place that is away from outside elements and close to an approved power receptacle so that an extension cord will not be needed. Should an extension cord be needed, refer to Page 25 in this manual for choosing the proper length and wire gauge needed for safe operation of the drill press. 5.Do not assemble and/or use the drill press in an area that may be contaminated with oily rags. Keep flammable materials such as gasoline, paint thinner or sol- vents. Sparks from normal drilling operations can ignite these compounds resulting in moderate to severe burns to the operator . 12 11 8. Table Support Lock Assembly 9. Work Table Clamp 10. Column Base 11. Grounded Power Cord 12. Hex Wrenches 13. Column Assembly mtg Hardware 3 5 2 1 410 7 13 6 8 9 5 11 12
Ensure the spindle taper (Q) and the tapered hole in the drill chuck (R) are clean and free of any grease, lacquer , or rust preventative coatings. These compounds can cause the drill chuck (R ) to seize when installed on the spindle shaft (Q). INST ALLING THE DRILL CHUCK 1. Open the jaws of the drill chuck (1) as wide as possible by turning the chuck sleeve (2). 2. Holding the drill chuck (1) on the tapered end of the spindle shaft, use a soft tip (rubber) hammer (3) or a block of wood and a hammer . 3. Tap the drill chuck (1) onto the spindle shaft. See Figure 6. 14 13 INST ALLING THE COLUMN ASSEMBL Y TO THE BASE 1.Place the base (1) on a firm level sur face. 2.Secure the column assembly (2) to the base (A) using the three hex-head screws (3) provided. See Figure 2. INST ALLING THE DRILL PRESS HEAD1.Place the drill press head (1) onto the column assembly (2). Press the drill press head (1) downward on the column assembly (2) as far as it will go. 2.Align the drill press head (1) with the worktable (3) and the base. 3.Tighten the two head locking screws (4) as shown in Figure 4, with the hex-wrench (5) supplied. INST ALLING THE WORK TABLE 1.Slide the worktable (1) and table clamp bracket (2) onto the column assembly (3). 2.Install the support lock handle (4) into the clamp bracket (2). 3.Position the worktable to the desired height and tighten the support lock handle (4). 1 2 3 23 FIGURE 2. ATTACHING THE COLUMN ASSEMBLY FIGURE 3. INSTALLING THE WORK TABLE INST ALLING HANDLES 1.Insert the three drill press feed han- dles (2) into the tapped holes on the pinion shaft (1). See Figure 5. 2.Using a Phillips screwdriver , insert screw (4) into knob (3) and install it on the drill press cover . 1 2 3 12 5 FIGURE 4. INSTALLING THE DRILL PRESS AND MOTOR FIGURE 5. INSTALLING HANDLES 4 2 3 4 1 2 1 3 FIGURE 6. INSTALLING THE DRILL CHUCK
LASER GUIDE Use of controls or procedures, or per formance of proce- dures other then those specified herein may result in hazardous radiation exposure. LASER SAFETY NEVER LOOK INTO THE LASER BEAM. Any contact with the eyes by the beam could cause injur y. Do not use the laser when cutting reflective materials. DO NOT AIM THE LASER BEAM AT ANYONE OR AT REFLECTIVE SURF ACES. CLASS 2M LASER PRODUCT .Any contact with the eyes by the beam could cause injur y. Ensure the laser beam is turned on only when the tool is on a non- reflective workpiece and as such it is aimed only at the work sur face. Metals and other materials like steel which can be highly reflective should only be cut with- out the use of the laser . To avoid damage to the drill chuck and the spindle shaft, do not drive the chuck onto the spindle shaft with a metal hammer .Damage to the Drill Chuck will occur . REMOVING AND INST ALLING DRILL BITS Disconnect drill press from AC power source and ensure the “ON/OFF” switch is in the “OFF” position. Failure to adhere to this warn- ing could cause severe, permanent injur y to the operator . Use only the chuck key pro- vided by the manufacturer with the drill press. 1. Use the chuck key (1) to loosen the drill chuck (2). See Figure 7. 2. Insert the smooth end of the drill bit (3) into the drill chuck (2) as far as it will go. 3. Back the drill bit (3) out approximately 1/16 or up to the flutes for smaller bits.4. Ensure the drill bit (3) is centered in the drill chuck jaws before tightening. 5. Use the chuck key (1) and tighten the drill chuck (2) locking the drill bit (3) in place. IMPORTANT: Lock all three jaws in the drill chuck bit to ensure proper tightening and so it doesn’t slip while drilling. 6. Ensure the check key (1) is removed from the drill chuck BEFORE applying power to the drill press. 7. The chuck key is equipped with a self-ejecting pin (4) that helps m inimize the hazard of the key being inadvertently left in the drill chuck. 15 MOUNTING THE DRILL PRESS During operation of the drill press, there may be instances where the tool could tip over , slide, or walk on the supporting sur face. To secure the drill press:1. Place the drill press (1) on the workbench (2) as desired. 2. Secure the drill press (1) to the workbench (2) using two carriage bolts (3), flat washers (4), and nuts (5) through the holes in the drill press base. See Figure 8. 21 3 45 FIGURE 8. MOUNTING THE DRILL PRESS 3 1 3 2 4 FIGURE 7. INSTALLING DRILL BITS
17 18 STORE OUT OF REACH OF CHILDREN. Equipment should be in a high location or locked up to keep out of reach of children. It is not a toy . DO NOT TAMPER WITH THE LASER OUTPUT .Changing the per formance of the laser to increase its output is prohibited. Any claim for damages or injuries resulting from not following these instructions will be refused. OPERA TION ACCESSIBLE FIELDS: Wavelength 636-660nm Laser Power for Classification