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AllTrade Kawasaki 8in Bench Grinder 840078 User Manual

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    							MODEL #840078
    8 
    BENCH 
    GRINDER 
    INSTRUCTION 
    MANUAL
    FOR 
    CUSTOMER 
    SERVICE
    POUR 
    LE SERVICE 
    APRÉS 
    VENTE
    OU 
    DU 
    CONSOMMATEUR
    PARA 
    EL SERVICIO
    PARA 
    EL CONSUMIDOR
    1-800-590-3723
    Printed 
    in China 
    87-1904-60957
    KAWASAKI™
    IS A TRADEMARK 
    LICENSED 
    BY KAWASAKI™
    MOTORS 
    CORP
    ., U.S.A., 
    WHICH 
    DOES 
    NOT 
    MANUF
    ACTURE 
    OR 
    DISTRIBUTE 
    THIS 
    PRODUCT
    . CONSUMER 
    INQUIRES 
    SHOULD 
    BE
    DIRECTED 
    TO:
    ©COPYRIGHT 
    2006 
    ALLTRADE 
    TOOLS, 
    LLC.
    1431 
    VIA PLATA
    LONG 
    BEACH, 
    CA 90810-1462 
    USA
    840078 
    – 8Bench 
    Grinder_REV 
    9/14/06
    THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,OPERATION,
    MAINTENANCE AND STORAGE OF THIS PRODUCT.BEFORE USE,READ CAREFULLY AND 
    UNDERST
    AND 
    ALL 
    CAUTIONS,
    WARNINGS,
    INSTR
    UCTIONS 
    AND 
    PRODUCT 
    LABELS.
    FAILURE 
    TO 
    DO
    SO 
    COULD 
    RESUL
    T IN SERIOUS 
    PERSONAL 
    INJUR
    Y AND/OR 
    PROPER
    TY 
    DAMAGE.
    IF YOU 
    SHOULD 
    HAVE 
    ANY 
    QUESTIONS 
    OR 
    EXPERIENCE 
    A PROBLEM 
    WITH 
    YOUR 
    ALL
    TRADE 
    PRODUCT
    ,DO 
    NOT 
    RETURN 
    THIS 
    PRODUCT 
    TO 
    THE 
    STORE.
    PLEASE 
    CALL 
    OUR 
    CUSTOMER 
    SERVICE
    DEP
    ARTMENT 
    AT 1-800-590-3723
    .BEFORE 
    YOU 
    CALL,
    HAVE 
    THE 
    FOLLOWING 
    INFORMA
    TION 
    AVAILABLE:MODEL No.,DATE PURCHASED AND STORE LOCATION.AN ALLTRADE 
    REPRESENT
    ATIVE 
    CAN 
    RESOL
    VE 
    YOUR 
    PROBLEM 
    OVER 
    THE 
    PHONE.
    IF YOU 
    WOULD 
    LIKE 
    TO 
    MAKE
    A SUGGESTION 
    OR 
    COMMENT
    ,GIVE 
    US 
    A CALL 
    OR 
    EMAIL 
    US 
    AT:INFO@ALL
    TRADETOOLS.COM.
    YOUR 
    FEEDBACK 
    IS VITAL 
    TO 
    US.
    OFF  
    						
    							CONGRA
    TULA
    TIONS!
    Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
    products 
    at 
    an 
    affordable 
    price, 
    and 
    we 
    want 
    you 
    to 
    be 
    totally 
    satisfied 
    with 
    your
    product 
    and 
    our 
    Customer 
    Ser
    vice. 
    If 
    any 
    help 
    and 
    advice 
    is 
    needed, 
    please 
    contact 
    us 
    at 
    1-800-590-3723. 
    Properly 
    cared 
    for
    , this 
    product 
    will 
    give 
    you 
    many 
    years 
    of 
    satisfaction.
    INTENDED 
    USE
    This 
    product 
    is intended 
    for 
    consumer 
    use 
    only
    . This 
    tool 
    is not 
    designed 
    for 
    pro-
    fessional 
    use. 
    The 
    power 
    cord 
    should 
    only 
    be 
    used 
    in approved 
    electrical 
    outlets 
    as
    described 
    in 
    this 
    manual. 
    Failure 
    to 
    use 
    the 
    proper 
    power 
    cords 
    and/or 
    extension
    cords 
    may 
    result 
    in fire 
    or 
    possible 
    damage 
    to 
    the 
    bench 
    grinder
    .
    RECOGNIZE 
    SAFETY 
    SYMBOLS, 
    WORDS 
    AND 
    LABELS
    READ 
    AND 
    UNDERST
    AND 
    ALL 
    INSTRUCTIONS.
    Failure 
    to
    follow 
    all 
    instructions 
    in this 
    manual 
    may 
    result 
    severe 
    personal 
    injur
    y or 
    death.
    Keep 
    this 
    manual 
    and 
    refer 
    to 
    it for 
    Safety 
    Instructions, 
    Operating 
    Procedures
    and 
    Warranty
    .
    The safety instructions provided in this manual are not intended to cover all possible
    conditions 
    and 
    practices 
    that 
    may 
    occur 
    when 
    operating, 
    maintaining 
    and 
    cleaning
    power 
    equipment.
    Always 
    use 
    common 
    sense 
    and 
    pay 
    particular 
    attention 
    to 
    all 
    the 
    DANGER
    , 
    WARNING
    , CAUTION
    and 
    NOTE
    statements 
    of 
    this 
    manual.
    This 
    is the 
    safety 
    alert 
    symbol. 
    It is used 
    to 
    alert
    you 
    to 
    potential 
    personal 
    injur
    y hazards. 
    Obey 
    all
    safety 
    messages 
    that 
    follow 
    this 
    symbol 
    to 
    avoid
    possible 
    injur
    y or 
    death.
    DANGER
    indicates an imminently hazardous 
    situation 
    which, 
    if not 
    avoided, 
    will 
    result 
    in death
    or 
    serious 
    injur
    y.
    WARNING
    indicates a potentially hazardous 
    situation 
    which, 
    if not 
    avoided, 
    could 
    result 
    in
    death 
    or 
    serious 
    injur
    y.
    CAUTION
    indicates a potentially hazardous 
    situation 
    which, 
    if 
    not 
    avoided, 
    may 
    result 
    in
    minor 
    or 
    moderate 
    injur
    y.
    TABLE 
    OF 
    CONTENTS
    CONGRA
    TULA
    TIONS!
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    2
    INTENDED 
    USE
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    2
    SECTION 
    ONE
    RECOGNIZE 
    SAFETY 
    SYMBOLS, 
    WORDS 
    AND 
    LABELS
     . . . . . . . . . . . .
    2-3
    IMPOR
    TANT 
    SAFEGUARDS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3
    SECTION 
    TWO
    GENERAL 
    SAFETY 
    RULES 
    – FOR 
    ALL 
    ELECTRIC 
    POWER 
    TOOLS
     . . . .4-5
    GROUNDING 
    INSTRUCTIONS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    5-6
    EXTENSION 
    CORD 
    USAGE
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    6
    IMPOR
    TANT 
    SAFETY 
    RULES 
    FOR 
    BENCH 
    GRINDERS
     . . . . . . . . . . . . .
    6-9
    SYMBOLS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    9
    SECTION 
    THREE
    FUNCTIONAL 
    DESCRIPTION
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    10
    INST
    ALLA
    TION 
    INSTRUCTIONS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    11-13
    OPERA
    TING 
    INSTRUCTIONS 
    FOR 
    THE 
    BENCH 
    GRINDER
     . . . . . . . . . .
    13-15
    OPERA
    TING 
    THE 
    ON/OFF 
    SWITCH
     . . . . . . . . . . . . . . . . . . . . . . . . .
    14
    GRINDER 
    OPERA
    TIONS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    14-15
    SECTION 
    FOUR
    MAINTENANCE 
    AND 
    CLEANING
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    15-18
    ACCESSORIES
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    18
    SPECIFICA
    TIONS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    19
    OTHER 
    CONSUMER 
    DO-IT
    -YOURSELF 
    (DIY) 
    TOOLS
     . . . . . . . . . . . . . .
    19
    SECTION 
    FIVE
    3 YEAR 
    LIMITED 
    WARRANTY
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    19-22
    1  
    						
    							GENERAL 
    SAFETY 
    RULES 
    – FOR 
    ALL 
    ELECTRIC 
    POWER 
    TOOLS
    READ 
    AND 
    UNDERST
    AND 
    ALL 
    INSTRUCTIONS.
    Failure 
    to 
    follow 
    all 
    instruc-
    tions 
    listed 
    below 
    may 
    result 
    in 
    electric 
    shock, 
    fire 
    and/or 
    serious 
    personal 
    injur
    y.
    KEEP 
    GUARDS 
    IN 
    PLACE 
    AND 
    IN 
    WORKING 
    ORDER.
    REMOVE ADJUSTING KEYS AND WRENCHES.Form a habit of checking to see
    that keys and adjusting wrenches are removed from the tool before turning it on.
    KEEP 
    WORK 
    AREA 
    CLEAN.
    Cluttered 
    areas 
    and 
    benches 
    invite 
    accidents.
    DO 
    NOT 
    USE 
    TOOL 
    IN 
    A DANGEROUS 
    ENVIRONMENT.
    Do 
    not 
    use 
    power 
    tools
    in damp 
    or 
    wet 
    locations, 
    or 
    expose 
    them 
    to 
    rain. 
    Keep 
    work 
    area 
    well 
    lit.
    KEEP 
    CHILDREN 
    AWAY.All 
    visitors 
    should 
    be 
    kept 
    a safe 
    distance 
    from 
    the
    work 
    area.
    MAKE YOUR WORKSHOP CHILD PROOF, WITH PADLOCKS, MASTER
    SWITCHES, 
    OR 
    BY 
    REMOVING 
    ST
    AR
    TER 
    KEYS.
    DO 
    NOT 
    FORCE 
    TOOL.
    The 
    correct 
    tool 
    will 
    do 
    the 
    job 
    better 
    and 
    safer 
    at 
    the
    rate 
    for 
    which 
    it is designed.
    USE 
    THE 
    CORRECT 
    TOOL 
    FOR 
    YOUR 
    APPLICA
    TION.
    Do 
    not 
    for
    ce 
    tool 
    or
    attachment 
    to 
    do 
    a job 
    for 
    which 
    it was 
    not 
    designed.
    ALWAYS 
    USE 
    SAFETY 
    GLASSES.
    Also 
    use 
    a face 
    mask 
    or 
    dusk 
    mask 
    if cutting
    operation 
    is dusty
    . Ever
    yday 
    eyeglasses 
    only 
    have 
    impact 
    lenses, 
    they 
    are 
    NOT
    safety 
    glasses.
    SECURE 
    WORK.
    Use 
    clamps 
    or 
    other 
    practical 
    ways 
    to 
    secure 
    and 
    support 
    the
    workpiece 
    to 
    a stable 
    platform.
    Holding 
    the 
    work 
    by 
    hand 
    or 
    against 
    your 
    body
    is unstable 
    and 
    may 
    lead 
    to 
    loss 
    of 
    control.
    DO 
    NOT 
    OVERREACH.
    Keep 
    proper 
    footing 
    and 
    balance 
    at 
    all 
    times. 
    Proper
    footing 
    and 
    balance 
    enables 
    better 
    control 
    of 
    the 
    power 
    tool 
    in 
    unexpected 
    sit-
    uations.MAINT
    AIN 
    TOOLS 
    WITH 
    CARE.
    Keep 
    tools 
    sharp 
    and 
    clean 
    for 
    best 
    and 
    safest
    per
    formance. 
    Follow 
    instructions 
    for 
    lubricating 
    and 
    changing 
    accessories.
    DISCONNECT 
    TOOLS 
    BEFORE 
    SERVICING 
    AND 
    WHEN 
    CHANGING 
    ACCES-
    SORIES, 
    SUCH 
    AS 
    BLADES, 
    BITS, 
    CUTTERS 
    AND 
    THE 
    LIKE. 
    REDUCE 
    THE
    RISK 
    OF 
    UNINTENTIONAL 
    ST
    AR
    TING.
    Be 
    sure 
    switch 
    is in 
    the 
    “OFF”
    position
    before 
    plugging 
    in.
    3
    4
    CAUTION
    used 
    without 
    the 
    safety 
    alert 
    symbol
    indicates 
    a potentially 
    hazardous 
    situation 
    which,
    if not 
    avoided, 
    may 
    result 
    in property 
    damage.
    NOTEprovides additional information that is useful
    for 
    proper 
    use 
    and 
    maintenance 
    of 
    this 
    tool. 
    If a
    NOTE 
    is indicated 
    make 
    sure 
    it is fully 
    understood.
    IMPOR
    TANT 
    SAFEGUARDS
    People 
    with 
    electronic 
    devices, 
    such 
    as 
    pacemakers, 
    should 
    consult 
    their
    physician(s) 
    before 
    using 
    this 
    product. 
    Operation 
    of 
    electrical 
    equipment 
    in
    close 
    proximity 
    to 
    a heart 
    pacemaker 
    could 
    cause 
    interference 
    or 
    failure 
    of
    the 
    pacemaker
    .
    WARNING:
    Some 
    dust 
    created 
    by 
    power 
    sanding, 
    sawing, 
    grinding, 
    drilling 
    and
    other 
    construction 
    activities 
    contains 
    chemicals 
    known 
    to 
    the 
    State 
    of 
    California
    to 
    cause 
    cancer
    , birth 
    defects 
    or 
    other 
    reproductive 
    harm.
    Some 
    examples 
    of 
    these 
    chemicals 
    are:
    • Lead 
    from 
    lead-based 
    paints. 
    • Crystalline 
    silica 
    from 
    bricks 
    and 
    cement 
    and 
    other 
    masonr
    y products,
    and 
    arsenic 
    and 
    chromium 
    from 
    chemically-treated 
    lumber
    .
    Your 
    risk 
    from 
    these 
    exposures 
    varies, 
    depending 
    on 
    how 
    often 
    you 
    do 
    this 
    type
    of 
    work. 
    To reduce 
    your 
    exposure 
    to 
    these 
    chemicals: 
    work 
    in 
    a well 
    ventilated
    area, 
    and 
    work 
    with 
    approved 
    safety 
    equipment, 
    such 
    as 
    dust 
    masks 
    that 
    are
    specially 
    designed 
    to 
    filter 
    out 
    microscopic 
    particles.
    WARNING: 
    Handling 
    the 
    power 
    cord 
    on 
    corded 
    products 
    may 
    expose 
    you 
    to
    lead, 
    a chemical 
    known 
    to 
    the 
    State 
    of 
    California 
    to 
    cause 
    cancer 
    and 
    birth
    defects 
    or 
    other 
    reproductive 
    harm.
    Wash 
    hands 
    after 
    handling.
    SA
    VE 
    THESE 
    INSTRUCTIONS 
    FOR 
    FUTURE 
    REFERENCE.  
    						
    							EXTENSION 
    CORD 
    USAGE
    Extension 
    cords 
    are 
    not 
    recommended 
    for 
    use 
    with 
    this 
    bench 
    grinder
    . Extension
    cords, 
    if used, 
    must 
    be 
    properly 
    grounded 
    with 
    a 3-prong 
    plug 
    on 
    one 
    and 
    a 3-hole
    receptacle 
    on 
    the 
    other
    . DO 
    NOT 
    use 
    grounding 
    adapters 
    with 
    an 
    extension 
    cord.
    Extension 
    cords 
    must 
    be 
    UL 
    listed 
    and 
    use 
    a minimum 
    of 
    18 
    A.W
    .G. 
    wiring.
    Extension 
    cords 
    should 
    never 
    exceed 
    25 
    feet 
    in length. 
    Extension 
    cords, 
    that 
    are 
    too
    long, 
    cause 
    a voltage 
    drop 
    over 
    the 
    extra 
    distance 
    causing 
    the 
    grinder 
    motor 
    to 
    run
    slower 
    with 
    the 
    possibility 
    of 
    causing 
    damage 
    to 
    the 
    motor
    . Using 
    extension 
    cords
    with 
    smaller 
    than 
    the 
    recommended 
    wire 
    gauge 
    run 
    the 
    risk 
    of 
    getting 
    too 
    hot, 
    melt-
    ing, 
    and/or 
    causing 
    fires. 
    See 
    table,
    “Extension 
    Cord 
    Specifications”,
    on 
    page 
    18.
    IMPOR
    TANT 
    SAFETY 
    RULES 
    FOR 
    BENCH 
    GRINDERS
    ALWAYS
    wear 
    protective 
    eyewear 
    and/or 
    appropriate 
    dust 
    filters 
    and 
    respirator
    when 
    using 
    this 
    tool.
    DO 
    NOT 
    OPERA
    TE 
    THIS 
    BENCH 
    GRINDER
    until 
    it is 
    completely 
    assembled
    according 
    to 
    the 
    instructions 
    in this 
    manual. 
    Failure 
    to 
    adhere 
    to 
    these 
    instruc-
    tions 
    could 
    result 
    in serious 
    and/or 
    permanent 
    injur
    y.
    OBT
    AIN 
    ADVICE 
    FROM 
    A QUALIFIED 
    INDIVIDUAL
    if you 
    are 
    not 
    completely
    sure 
    how 
    to 
    use 
    the 
    bench 
    grinder
    .
    USE 
    RECOMMENDED 
    ACCESSORIES.
    Consult 
    the 
    owners 
    manual 
    for 
    recom-
    mended 
    accessories. 
    The 
    use 
    of 
    improper 
    accessories 
    may 
    cause 
    cause 
    risk 
    of
    injur
    y.
    NEVER 
    ST
    AND 
    ON 
    TOOL.
    Serious 
    injur
    y could 
    occur 
    if the 
    tool 
    is tipped 
    or 
    if
    the 
    cutting 
    tool 
    is unintentionally 
    contacted.
    CHECK 
    DAMAGED 
    PARTS.
    Before 
    further 
    use 
    of 
    the 
    tool, 
    a guard 
    or 
    other 
    part
    that 
    is 
    damaged 
    should 
    be 
    carefully 
    checked 
    to 
    determine 
    that 
    it will 
    operate
    properly 
    and 
    per
    form 
    its 
    intended 
    function. 
    Check 
    for 
    alignment 
    of 
    moving
    parts, 
    binding 
    of 
    moving 
    parts, 
    breakage 
    of 
    parts, 
    mounting 
    and 
    any 
    other 
    con-
    ditions 
    that 
    may 
    affect 
    its 
    operation. 
    A guard 
    or 
    other 
    part 
    that 
    is 
    damaged
    should 
    be 
    properly 
    repaired 
    or 
    replaced.
    DIRECTION 
    OF 
    FEED.
    Only 
    feed 
    work 
    into 
    a blade 
    or 
    cutter 
    against 
    the 
    direc-
    tion 
    of 
    rotation 
    of 
    the 
    blade 
    or 
    cutter
    .
    GROUNDING 
    INSTRUCTIONS
    The 
    electrical 
    power 
    sour
    ce 
    for 
    this 
    bench 
    grinder 
    MUST 
    be 
    grounded 
    in order 
    pre-
    vent 
    possible 
    electric 
    shock 
    or 
    even 
    death 
    should 
    the 
    tool 
    malfunction 
    or 
    break-
    down. 
    Grounding 
    provides 
    a path 
    of 
    least 
    resistance 
    for 
    electric 
    current 
    thus 
    reduc-
    ing 
    the 
    risk 
    of 
    electrical 
    shock. 
    The 
    power 
    sour
    ce 
    must 
    also 
    use 
    a minimum 
    20A
    ser
    vice 
    and 
    not 
    used 
    if other 
    power 
    tools 
    on 
    the 
    same 
    circuit 
    are 
    in use.
    This 
    bench 
    grinder 
    is equipped 
    with 
    a grounded 
    3-wire 
    power 
    cord 
    with 
    a 3-prong
    plug. 
    If the 
    power 
    cord 
    will 
    not 
    fit 
    into 
    the 
    wall 
    plug, 
    an 
    approved 
    adapter 
    can 
    be
    used 
    as 
    long 
    as 
    it is connected 
    to 
    the 
    center 
    screw 
    in 
    the 
    wall 
    plate. 
    Never 
    modify
    the 
    electrical 
    plug 
    by 
    cutting 
    off 
    the 
    grounding 
    prong 
    so 
    it will 
    fit 
    into 
    unapproved,
    un-grounded 
    electrical 
    receptacles. 
    See 
    Figure 
    1.
    If you 
    have 
    questions 
    about 
    hooking 
    up 
    the 
    bench 
    grinder
    , contact 
    a certified 
    elec-
    trical 
    contractor 
    to 
    install 
    the 
    proper 
    circuitr
    y acceptable 
    for 
    this 
    and 
    other 
    power
    tools 
    you 
    use. 
    Repair 
    or 
    replace 
    any 
    damaged 
    electrical 
    wiring 
    IMMEDIA
    TEL
    Y.
    6
    5
    FIGURE 1. CONNECTING THE BENCH GRINDER TO THE AC POWER RECEPTACLE
    UNGROUNDED AC RECEPTACLE
    GROUNDED RECEPTACLE
    GROUNDING ADAPTER
    GRINDER POWER CORD
    GRINDER POWER CORD
    COVERPLATE
    MOUNTING SCREW  
    						
    							DO 
    NOT 
    ST
    AND 
    DIRECTL
    Y IN 
    FRONT 
    OF 
    THE 
    GRINDER
    when 
    it is first 
    turned
    on. 
    Loose 
    fragments 
    could 
    fly 
    off 
    at high 
    speeds 
    possibly 
    causing 
    injur
    y.
    NEVER 
    ENGAGE 
    A WORK 
    PIECE 
    TO 
    A COLD 
    GRINDING 
    STONE.
    A cold 
    grind-
    ing 
    stone 
    has 
    a tendency 
    to 
    chip. 
    Allow 
    the 
    grinder 
    to 
    run 
    for 
    an 
    entire 
    minute
    before 
    applying 
    the 
    work 
    piece 
    to 
    the 
    grinding 
    stone.
    NEVER 
    ST
    AR
    T THE 
    BENCH 
    GRINDER 
    WITH 
    THE 
    WORK 
    PIECE 
    AGAINST 
    THE
    GRINDING 
    WHEEL.
    The 
    work 
    piece 
    can 
    be 
    drawn 
    into 
    the 
    grinding 
    wheel 
    causing 
    it to 
    fragment 
    resulting 
    in 
    damage 
    to 
    the 
    grinder 
    and/or 
    serious 
    injur
    y
    to 
    the 
    operator
    .
    THOROUGHL
    Y CLEAN 
    THE 
    GRINDER 
    BEFORE 
    CHANGING 
    TYPES 
    OF 
    WORK
    PIECES.
    Combining 
    wood 
    and 
    metal 
    dust 
    can 
    result 
    in an 
    explosion 
    or 
    fire. 
    DO
    NOT 
    GRIND 
    OR 
    POLISH 
    WORK 
    PIECES 
    MADE 
    OF 
    MAGNESIUM. 
    The 
    magne-
    sium 
    could 
    ignite 
    resulting 
    in 
    a ver
    y intense 
    fire 
    that 
    could 
    cause 
    severe 
    burns
    to 
    the 
    operator 
    and/or 
    seriously 
    damage 
    the 
    bench 
    grinder
    .
    NEVER 
    PERFORM 
    GRINDING 
    OPERA
    TIONS 
    NEAR 
    FLAMMABLE 
    GAS 
    OR 
    LIQUIDS.
    The 
    resulting 
    fire 
    and/or 
    explosion 
    could 
    cause 
    permanent 
    serious
    injuries 
    to 
    the 
    operator 
    and 
    damage 
    to 
    the 
    grinder 
    and 
    surrounding 
    work 
    area.
    AVOID 
    AWKW
    ARD 
    POSITIONS
    for 
    both 
    hands 
    and 
    work 
    pieces. 
    A sudden 
    slip
    could 
    draw 
    fingers 
    into 
    the 
    grinding 
    wheel 
    causing 
    injur
    y. ALWAYS 
    KEEP
    ARMS, 
    HANDS, 
    AND 
    FINGERS
    away 
    from 
    the 
    grind 
    wheel 
    sur
    face. 
    Severe
    injur
    y could 
    result.
    HOLD 
    THE 
    WORK 
    PIECE 
    FIRML
    Y AGAINST 
    THE 
    GRINDING 
    WHEEL.
    A loose
    grip 
    can 
    cause 
    loss 
    of 
    control 
    of 
    the 
    work 
    piece 
    resulting 
    in 
    severe 
    injuries 
    or
    damage 
    to 
    the 
    bench 
    grinder
    .
    ALWAYS 
    MAKE 
    CONT
    ACT 
    WITH 
    THE 
    FACE 
    OF 
    THE 
    GRINDING 
    STONES.
    Grinding 
    objects 
    on 
    the 
    side 
    of the 
    grinding 
    stones 
    can 
    cause 
    the 
    stones 
    to frag-
    ment 
    resulting 
    in 
    fragments 
    being 
    thrown 
    from 
    the 
    wheel 
    at 
    high 
    speeds.
    Serious 
    injur
    y could 
    result.
    NEVER 
    APPL
    Y A COOLANT 
    DIRECTL
    Y TO 
    THE 
    WORK 
    PIECE 
    WHILE 
    IT 
    IS 
    IN
    CONT
    ACT 
    WITH 
    THE 
    GRINDING 
    STONE.
    Coolant 
    can 
    weaken 
    the 
    makeup 
    of the
    grinding 
    stones 
    causing 
    them 
    to 
    fail. 
    Dip 
    the 
    work 
    piece 
    in water 
    to 
    cool 
    it.
    DO 
    NOT 
    TOUCH 
    THE 
    GROUND 
    POR
    TION 
    OF 
    THE 
    WORKPIECE
    until 
    it has 
    prop-
    erly 
    cooled. 
    Touching 
    HOT 
    sur
    faces 
    can 
    cause 
    injur
    y.
    NEVER 
    PERFORM 
    LA
    YOUT 
    OR 
    ASSEMBL
    Y
    to 
    work 
    pieces 
    in 
    front 
    of 
    the
    grinder 
    while 
    it is still 
    running. 
    A sudden 
    slip 
    could 
    bring 
    hands 
    in contact 
    with
    the 
    moving 
    parts 
    of 
    the 
    bench 
    grinder 
    resulting 
    in injur
    y to 
    the 
    operator
    .
    7
    8
    FOLLOW 
    ALL 
    WIRING 
    CODES.
    Use 
    only 
    properly 
    grounded 
    three-hole 
    ground-
    ed 
    receptacles. 
    DO 
    NOT 
    cut 
    the 
    third 
    prong 
    off 
    the 
    power 
    cord. 
    When 
    using 
    an
    extension 
    cord, 
    use 
    only 
    UL 
    Listed 
    extension 
    cords 
    with 
    minimum 
    16 
    AWG
    wiring 
    and 
    a maximum 
    length 
    of 
    25 
    feet. 
    See 
    ELECTRICAL 
    SAFETY 
    section 
    in
    this 
    manual.
    KEEP 
    BYST
    ANDERS, 
    CHILDREN, 
    AND 
    VISITORS
    at 
    a safe 
    distance 
    from 
    the
    bench 
    grinder 
    while 
    it 
    is 
    in 
    operation. 
    Distractions 
    can 
    cause 
    inadvertent 
    misuse 
    resulting 
    in possible 
    injur
    y to 
    the 
    bystanders 
    or 
    to 
    the 
    operator
    .
    ALWAYS USE THE PROVIDED WHEEL FLANGESto mount grinding wheels on the
    grinder shaft to prevent wheel damage or separation. Separation can result in frag-
    ments flying off the wheel at high speeds possibly causing severe injuries.
    USE 
    ONL
    Y GRINDING 
    WHEELS 
    AND 
    MET
    AL 
    BRUSHES
    that 
    are 
    designed 
    for 
    the
    speed 
    of 
    this 
    grinder
    . Unsuitable 
    grinding 
    wheels 
    can 
    separate 
    throwing 
    frag-
    ments 
    outward 
    at high 
    speeds 
    possibly 
    causing 
    severe 
    injuries.
    NEVER 
    ATTEMPT 
    TO 
    USE 
    A GRINDING 
    WHEEL 
    OR 
    MET
    AL 
    BRUSH
    with 
    an
    arbor 
    hole 
    different 
    from 
    the 
    motor 
    shaft 
    on 
    the 
    grinder
    .
    DO 
    NOT 
    OVER
    TIGHTEN 
    THE 
    ARBOR 
    NUT
    .Excessive 
    tightening 
    can 
    cause 
    the
    wheel 
    to 
    fracture 
    and 
    possibly 
    break 
    apart 
    during 
    use 
    and 
    throw 
    pieces 
    outward
    at high 
    speeds.
    DO NOT USE A GRINDING WHEEL THAT VIBRATES.Visually inspect the 
    grinding wheels and dress them as necessary or replace them immediately. If the
    vibration still exists, check the bearings on the motor shaft and repair or replace
    them as soon as possible. EXCESSIVE VIBRATION can cause wheel separation.
    REPLACE 
    A CRACKED 
    WHEEL 
    IMMEDIA
    TEL
    Y.
    ADJUST THE EYE SHIELDS SO THEY ARE CLOSE TO THE WHEELS.Re-adjust the
    shields as the wheel wears down. Flying sparks are dangerous and cause fires
    and/or explosions if they come in contact with flammable materials or liquids.
    MAKE 
    SURE 
    THE 
    EYE 
    SHIELDS 
    ARE 
    IN 
    PLACE
    and 
    properly 
    adjusted 
    and
    secured 
    at all 
    times 
    the 
    grinder 
    is in use.
    ADJUST 
    THE 
    TOOL 
    RESTS 
    BEFORE 
    EACH 
    USE.
    The 
    tool 
    rests 
    should 
    be 
    close
    to 
    the 
    grinding 
    wheels 
    (about 
    1/8 
    separation 
    or 
    less). 
    The 
    tool 
    rests 
    should
    always 
    be 
    tightened 
    to 
    prevent 
    shifting 
    in 
    positions. 
    They 
    should 
    be 
    re-adjust-
    ed, 
    as 
    needed, 
    as 
    the 
    grinding 
    wheel 
    wears 
    down. 
    If not 
    properly 
    adjusted, 
    the
    work 
    piece 
    can 
    be 
    inadvertently 
    drawn 
    into 
    the 
    grinding 
    wheel 
    causing 
    damage
    to 
    it or 
    possible 
    severe 
    injur
    y to 
    the 
    operator
    .  
    						
    							FUNCTIONAL 
    DESCRIPTION
    CONTROLS 
    AND 
    COMPONENTS:
    1. 
    Grinder
    2. 
    Eye 
    Shield 
    (2)
    3. 
    Eye 
    Shield 
    Knob(2) 
    4. 
    Left 
    Side 
    Eye 
    Shield 
    Bracket
    5. 
    Right 
    Side 
    Eye 
    Shield 
    Bracket
    6. 
    Left 
    Side 
    Tool 
    Rest
    7. 
    Right 
    Side 
    Tool 
    Rest 
    with 
    V-groove
    8. 
    Flexible 
    Work 
    Lights 
    (2) 
    9. 
    On/Off 
    Switch
    10. 
    7 Watts, 
    120V 
    Lamp 
    (2, 
    not 
    included)
    10
    TURN 
    THE 
    ON/OFF 
    SWITCH 
    ON 
    THE 
    GRINDER 
    TO 
    THE 
    “OFF” 
    POSITION 
    AND
    UNPLUG 
    THE 
    POWER 
    CORD 
    FROM 
    THE 
    ELECTRICAL 
    RECEPT
    ACLE
    when 
    the
    grinding 
    operations 
    are 
    finished. 
    Thoroughly 
    clean 
    the 
    area 
    surrounding 
    the
    bench 
    grinder 
    making 
    it ready 
    for 
    the 
    next 
    use.
    SECURE 
    THE 
    ELECTRICAL 
    POWER 
    CORD
    to 
    prevent 
    unauthorized 
    use 
    of 
    the
    bench 
    grinder 
    and/or 
    to 
    prevent 
    children 
    from 
    accidentally 
    turning 
    it on.
    ADDITIONAL 
    INFORMA
    TION
    about 
    the 
    proper 
    use 
    of bench 
    grinders 
    is available
    from 
    the 
    Power 
    Tool 
    Institute, 
    1300 
    Sumner 
    Avenue, 
    Cleveland, 
    OH 
    44115-
    2851 
    (www
    .powertoolinstitute.com). 
    Information 
    is 
    also 
    available 
    from 
    the
    National 
    Safety 
    Council, 
    1121 
    Spring 
    Lake 
    Drive, 
    Itasca, 
    IL 
    60143-3201.
    Additionally
    , you 
    can 
    refer 
    to 
    the 
    American 
    National 
    Standards 
    Institute 
    (ANSI)
    01.1 
    Safety 
    Requirements 
    for 
    Woodworking 
    Machines 
    and 
    the 
    U.S. 
    Department
    of 
    Labor 
    OSHA 
    1910.213 
    Regulations.
    SYMBOLS
    IMPOR
    TANT
    : Some 
    of 
    the 
    following 
    symbols 
    may 
    be 
    used 
    on 
    your 
    tool. 
    Please
    study 
    them 
    and 
    learn 
    their 
    meaning. 
    Proper 
    interpretation 
    of 
    these 
    symbols 
    will
    allow 
    you 
    to 
    operate 
    the 
    tool 
    better 
    and 
    safer
    .
    SYMBOL
    NAME
    EXPLANA
    TION
    V
    Volts
    Voltage 
    (Potential)
    A
    Amperes
    Current
    Hz
    Hertz
    Frequency 
    (Cycles 
    per 
    Second)
    W
    Watt
    Power
    Kg
    Kilograms
    Weight
    Alternating 
    Current
    Type 
    of 
    Current
    Direct 
    Current
    Type 
    of 
    Current
    Alternating 
    or 
    Direct 
    Current
    Type 
    of 
    Current
    Earthing 
    Terminal
    Grounding 
    Terminal
    Class 
    II Construction
    Denotes 
    Double 
    Insulation
    min
    Minutes
    Time
    s
    Seconds
    Time
    !
    Diameter
    Size 
    of 
    Drill 
    Bits, 
    Grinding 
    Wheels, 
    etc.
    No 
    load 
    speed
    No-load 
    Rotational 
    Speed
    .../min
    Revolutions 
    per 
    Minute
    Revolutions, 
    Sur
    face 
    Speed, 
    Strokes, 
    etc. 
    per 
    Minute
    1,2,3, 
    …
    Ring 
    Selector 
    Settings
    Speed, 
    Torque 
    or 
    Position 
    Settings
    OFF
    5
    32
    10
    8
    6
    9
    73
    2
    10
    4
    1  
    						
    							INST
    ALLA
    TION 
    INSTRUCTIONS
    Do 
    not 
    begin 
    assembly 
    of 
    bench 
    grinder 
    if the 
    AC 
    power
    cord 
    is plugged 
    into 
    an 
    AC 
    power 
    receptacle.
    Do 
    not 
    begin 
    assembly 
    of 
    bench 
    grinder 
    if power 
    switch 
    on 
    the 
    front 
    of 
    the
    base 
    is switched 
    to 
    the 
    “ON” 
    position.
    INSPECTION:
    Carefully 
    inspect 
    each 
    individual 
    part 
    of 
    the 
    bench 
    grinder 
    to 
    ensure
    there 
    are 
    no 
    cracked, 
    broken, 
    or 
    bent 
    components 
    needed 
    for 
    a safe 
    installation.
    1. 
    Carefully 
    choose 
    a location 
    for 
    the 
    bench 
    grinder
    . If mounted 
    on 
    a workbench,
    ensure 
    there 
    is adequate 
    room 
    all 
    around 
    the 
    grinder 
    for 
    safe 
    operation. 
    The
    area 
    must 
    be 
    level 
    and 
    clear 
    of 
    other 
    power 
    tools 
    and/or 
    power 
    tool 
    cords 
    that
    could 
    inter
    fere 
    with 
    operation 
    of 
    the 
    bench 
    grinder
    .
    2. 
    If the 
    bench 
    grinder 
    is installed 
    on 
    a universal 
    tool 
    stand 
    (available 
    at larger
    hardware 
    stores), 
    ensure 
    there 
    is plenty 
    of 
    unobstructed 
    space 
    around 
    the
    grinder 
    as 
    not 
    to 
    inter
    fere 
    with 
    safe 
    operation 
    on 
    the 
    tool.
    3. 
    The 
    bench 
    grinder 
    should 
    be 
    installed 
    in a place 
    that 
    is away 
    from 
    outside 
    ele-
    ments 
    and 
    close 
    to 
    an 
    approved 
    power 
    receptacle 
    so 
    that 
    an 
    extension 
    cord 
    will
    not 
    be 
    needed. 
    Should 
    an 
    extension 
    cord 
    be 
    needed, 
    refer 
    to 
    Page 
    18 
    in this
    manual 
    for 
    choosing 
    the 
    proper 
    length 
    and 
    wire 
    gauge 
    needed 
    for 
    safe 
    opera-
    tion 
    of 
    the 
    bench 
    grinder
    .
    4. 
    Do 
    not 
    assemble 
    and/or 
    use 
    the 
    grinder 
    in an 
    area 
    that 
    may 
    be 
    contaminated
    with 
    oily 
    rags. 
    Keep 
    flammable 
    materials 
    such 
    as 
    gasoline, 
    paint 
    thinner 
    or 
    sol-
    vents. 
    Sparks 
    from 
    normal 
    grinding 
    operations 
    can 
    ignite 
    these 
    compounds
    resulting 
    in moderate 
    to 
    severe 
    burns 
    to 
    the 
    operator
    .
    5. 
    Carefully 
    inspect 
    the 
    grinding 
    wheels 
    to 
    ensure 
    they 
    were 
    not 
    damaged 
    during
    shipment. 
    Fractured 
    grinding 
    wheels 
    can 
    shatter 
    during 
    grinding 
    operations 
    and
    throw 
    off 
    pieces 
    at high 
    speeds. 
    Failure 
    to 
    adhere 
    to 
    these 
    cautions 
    can 
    cause
    severe 
    injur
    y including 
    blindness 
    or 
    even 
    death 
    to 
    the 
    operator
    .
    INST
    ALLING 
    THE 
    TOOL 
    RESTS
    When 
    installing 
    the 
    Tool 
    Rests 
    on 
    the 
    bench 
    grinder
    , NOTE 
    there 
    is a Left 
    Tool 
    Rest
    and 
    a Right 
    Tool 
    Rest. 
    The 
    tool 
    rest 
    shelf 
    ALWAYS 
    points 
    away 
    from 
    the 
    motor 
    and
    the 
    two 
    different 
    tool 
    rests 
    cannot 
    be 
    installed 
    on 
    the 
    wrong 
    side. 
    See 
    Figure 
    2.
    1. 
    Remove 
    the 
    two 
    mounting 
    bolts 
    (1) 
    and 
    washers 
    (2) 
    from 
    the 
    inside 
    of 
    the
    Grinding 
    Stone 
    Guard 
    (4). 
    2. 
    Insert 
    the 
    mounting 
    bolts 
    and 
    washers 
    through 
    the 
    slotted 
    hole 
    at the 
    bottom
    of 
    the 
    Tool 
    Rest 
    (3) 
    and 
    reattach 
    them 
    to 
    the 
    Grinding 
    Stone 
    Guard. 
    3. 
    Position 
    the 
    Tool 
    Rest 
    no 
    more 
    than 
    1/8 
    away 
    from 
    the 
    Grinding 
    Stone 
    (5).
    4. 
    Tighten 
    the 
    two 
    mounting 
    bolts 
    securely
    , using 
    the 
    appropriate 
    size 
    metric
    combination 
    wrench, 
    to 
    prevent 
    the 
    Tool 
    Rest 
    from 
    moving 
    during 
    usage 
    of 
    the
    bench 
    grinder
    .
    5. 
    As 
    the 
    grinding 
    stones 
    wear 
    down, 
    loosen 
    the 
    two 
    mounting 
    bolts 
    and 
    adjust
    the 
    tool 
    rest 
    inward 
    maintaining 
    the 
    1/8 
    gap.
    6. 
    Re-tighten 
    the 
    two 
    mounting 
    bolts 
    securely
    , using 
    the 
    appropriate 
    size 
    metric
    combination 
    wrench, 
    to 
    prevent 
    the 
    Tool 
    Rest 
    from 
    moving 
    during 
    usage 
    of 
    the
    bench 
    grinder
    .
    Ensure 
    the 
    Tool 
    Rest 
    is securely 
    tightened 
    before 
    turning
    the 
    bench 
    grinder 
    power 
    switch 
    to 
    “ON!”
    Always 
    replace 
    a Tool 
    Rest 
    should 
    it
    become 
    broken. 
    Contact 
    Alltrade 
    Customer 
    Ser
    vice 
    at 
    1-800-590-3723 
    (toll
    free) 
    for 
    authorized 
    replacement 
    parts.
    12
    11
    FIGURE 2. INSTALLING THE R/H TOOL REST
    1
    2
    3
    4
    5  
    						
    							OPERA
    TING 
    THE 
    ON/OFF 
    SWITCH
    The 
    bench 
    grinder 
    “ON/OFF” 
    switch 
    is located 
    on 
    the 
    front 
    of 
    the 
    grinder 
    base. 
    To
    turn 
    the 
    grinder 
    “ON,” 
    move 
    the 
    rocker
    -style 
    switch 
    to 
    the 
    right
    to 
    the 
    “ON”
    position. 
    To turn 
    the 
    grinder 
    “OFF
    ,” move 
    the 
    rocker
    -style 
    switch 
    to 
    the 
    left
    to 
    the
    “OFF”
    position.
    GRINDER 
    OPERA
    TIONS
    •Before 
    starting 
    any 
    grinding 
    operation, 
    check 
    the 
    grinding 
    wheels 
    are 
    properly
    dressed 
    and 
    have 
    no 
    rounded 
    edges, 
    gouges, 
    or 
    grooves. 
    Refer 
    to 
    the 
    section,
    “Maintenance 
    and 
    Cleaning”
    (page 
    15-18) 
    for 
    procedures 
    on 
    dressing 
    the
    grinding 
    wheels.
    •Ensure 
    the 
    tool 
    rests 
    are 
    securely 
    tightened 
    and 
    the 
    eye 
    shields 
    are 
    in place 
    and
    properly 
    tightened.
    •Allow 
    the 
    grinder 
    to 
    run 
    for 
    at least 
    one 
    minute
    to 
    warm 
    up 
    the 
    grinding
    wheels. 
    NEVER 
    place 
    a work 
    piece 
    against 
    a “COLD” 
    grinding 
    wheel.
    •The 
    bench 
    grinder 
    is equipped 
    with 
    two 
    aluminum 
    oxide 
    grinding 
    wheels 
    - one
    36 
    grit 
    (coarse) 
    and 
    one 
    60 
    grit 
    (medium).
    •Place 
    the 
    work 
    piece 
    on 
    the 
    tool 
    rest 
    and 
    apply 
    even 
    pressure 
    as 
    contact 
    is
    made 
    with 
    the 
    abrasive 
    stones. 
    •If the 
    grinder 
    is being 
    used 
    to 
    sharpen 
    heavy 
    tools 
    such 
    as 
    axes 
    or 
    lawnmower
    blades, 
    start 
    by 
    using 
    the 
    coarse 
    grinding 
    wheel. 
    This 
    wheel 
    removes 
    a greater
    amount 
    of 
    sur
    face. 
    Then 
    repeat 
    the 
    procedure 
    using 
    the 
    medium 
    wheel 
    to 
    give
    the 
    tools 
    a finished 
    sharpening. 
    NOTE: 
    The 
    finished 
    edges 
    on 
    heavy 
    tools 
    such
    as 
    axes 
    or 
    lawnmower 
    blades 
    need 
    not 
    be 
    ground 
    to 
    a fine 
    edge 
    like 
    that 
    of 
    a
    pocket 
    knife 
    or 
    scissor
    . The 
    edge 
    needs 
    to 
    be 
    free 
    of 
    nicks 
    and 
    uneven 
    edges
    for 
    maximum 
    performance. 
    A fine 
    edge 
    will 
    only 
    become 
    damaged 
    easier
    requiring 
    more 
    frequent 
    sharpening.
    • When 
    sharpening 
    tools, 
    start 
    on 
    one 
    end 
    of 
    the 
    tool 
    and 
    slide 
    its 
    sur
    face 
    across
    the 
    grinding 
    stone 
    in a firm 
    even 
    speed 
    and 
    pressure. 
    Reverse 
    the 
    direction 
    for
    the 
    other 
    side.
    When 
    sharpening 
    tools 
    on 
    a grinder
    , avoid 
    letting 
    the
    tool 
    stay 
    in 
    one 
    place 
    until 
    it becomes 
    “RED 
    HOT
    .”
    You 
    will 
    notice 
    area 
    will
    change 
    color
    , possibly 
    to 
    a bluish 
    tint, 
    when 
    the 
    tool 
    cools. 
    This 
    change 
    in color
    and 
    the 
    exposure 
    to 
    high 
    heat 
    can 
    alter 
    the 
    tempering 
    of 
    the 
    metal 
    making 
    it
    more 
    brittle 
    and 
    subject 
    to 
    frequent 
    sur
    face 
    damage.
    14
    13
    INST
    ALLING 
    THE 
    EYE 
    SHIELDS
    The 
    Eye 
    Shields
    prevent 
    hot 
    sparks 
    and 
    other 
    debris 
    from 
    flying 
    off 
    the 
    spinning
    grind 
    wheels 
    and 
    possibly 
    causing 
    injur
    y to 
    the 
    eyes 
    of 
    the 
    operator
    . The 
    eye 
    shields
    can 
    be 
    mounted 
    in different 
    positions 
    depending 
    on 
    the 
    operator
    . See 
    Figure 
    3.
    1. 
    Attach 
    the 
    clear 
    plastic 
    Eye
    Shield 
    (1) 
    to 
    the 
    Eye 
    Shield
    Mounting 
    Bracket 
    (3) 
    using 
    the
    two 
    mounting 
    screws 
    (2) 
    as
    shown 
    in Figure 
    2.
    2. 
    Attach 
    the 
    Eye 
    Shield 
    and
    Mounting 
    Bracket 
    to 
    one 
    of 
    the
    three 
    mounting 
    holes 
    in the
    Grinding 
    Stone 
    Guard 
    (5) 
    using
    the 
    Adjustment 
    Knob, 
    Split-lock
    Washer 
    and 
    Flat 
    Washer 
    (4).
    3. 
    Adjust 
    the 
    Eye 
    Shield 
    by 
    loosening 
    Adjustment 
    Knob 
    and 
    positioning 
    in a desired
    position. 
    Re-tighten 
    the
    Adjustment 
    Knob 
    securing 
    the
    Eye 
    Shield 
    to 
    the 
    grinder
    .
    Ensure 
    the 
    Eye 
    Shield 
    is 
    in 
    the 
    preferred 
    location 
    and
    securely 
    tightened
    before 
    turning 
    the 
    bench 
    grinder 
    power 
    switch 
    to 
    “ON!”
    Always 
    replace 
    an 
    Eye 
    Shield 
    should 
    it become 
    cracked, 
    broken 
    or 
    scratched 
    to
    that 
    the 
    view 
    through 
    it is 
    impaired. 
    Contact 
    Alltrade 
    Customer 
    Ser
    vice 
    at 
    1-
    800-590-3723 
    (toll 
    free) 
    for 
    authorized 
    replacement 
    parts.
    OPERA
    TING 
    THE 
    BENCH 
    GRINDER
    Ensure 
    the 
    “ON/OFF” 
    switch 
    is 
    in 
    the 
    “OFF” 
    position
    before 
    plugging 
    the 
    power 
    cord 
    into 
    the 
    AC 
    power 
    source. 
    Ensure 
    there 
    are
    no 
    tools 
    or 
    work 
    pieces 
    in 
    contact 
    with 
    the 
    grinding 
    wheels 
    when 
    the 
    grinder
    is turned 
    “ON.”
    Failure 
    to 
    obser
    ve 
    these 
    procedures 
    could 
    result 
    in damage 
    to
    the 
    bench 
    grinder
    , tools, 
    work 
    pieces, 
    or 
    serious 
    personal 
    injur
    y to 
    the 
    operator
    or 
    bystanders.
    FIGURE 3. INSTALLING THE EYE SHIELD
    4
    3
    2
    51  
    						
    							4. 
    Remove 
    the 
    rear 
    bolt 
    attaching 
    the 
    Tool 
    Rest 
    to 
    the 
    Grinding 
    Wheel 
    Guard.
    5. 
    Loosen 
    the 
    front 
    bolt 
    on 
    the 
    Tool 
    Rest. 
    Move 
    the 
    Tool 
    Rest 
    for
    ward 
    as 
    far 
    from
    the 
    Grinding 
    Shield 
    Guard 
    as 
    possible 
    and 
    re-tighten.
    6. 
    Wedge 
    a small 
    piece 
    of 
    wood 
    between 
    the 
    Grinding 
    Wheel 
    Guard 
    and 
    the
    Grinding 
    Stone 
    to 
    prevent 
    it from 
    turning.
    7. 
    Using 
    a wrench, 
    loosen 
    and 
    remove 
    the 
    Arbor 
    Nut 
    (4) 
    from 
    the 
    Motor 
    Spindle 
    (8).
    The 
    Motor 
    Spindle 
    has 
    left-hand 
    threads 
    on 
    the 
    left 
    side
    and 
    right-hand 
    threads 
    on 
    the 
    right 
    side. 
    Left-hand 
    threads 
    LOOSEN 
    by 
    turn-
    ing 
    them 
    clockwise 
    where 
    as 
    right 
    hand 
    threads 
    loosen 
    by 
    turning 
    them
    counter
    -clockwise. 
    This 
    prevents 
    the 
    spindle 
    nuts 
    from 
    becoming 
    loose 
    dur-
    ing 
    grinder 
    operations.
    DO 
    NOT 
    attempt 
    to 
    “grind” 
    work 
    pieces 
    made 
    of 
    WOOD
    or 
    MAGNESIUM. 
    Using 
    wood 
    with 
    a bench 
    grinder 
    could 
    easily 
    start 
    a fire 
    or
    cause 
    severe 
    irreversible 
    damage 
    to 
    the 
    work 
    piece. 
    Grinding 
    work 
    pieces
    made 
    of 
    magnesium 
    or 
    magnesium 
    alloys 
    can 
    ignite 
    causing 
    sudden 
    ver
    y
    intense 
    fires. 
    Magnesium 
    fires 
    cannot 
    be 
    easily 
    extinguished. 
    ABSOLUTEL
    Y
    DO 
    NOT 
    THROW 
    WATER 
    ON 
    A MAGNESIUM 
    FIRE. 
    USE 
    ONL
    Y A FIRE 
    EXTIN-
    GUISHER 
    RA
    TED 
    FOR 
    SUCH 
    FIRES 
    OR 
    CALL 
    FOR 
    ASSIST
    ANCE 
    (9-1-1). 
    When
    water 
    is 
    introduced 
    to 
    a magnesium 
    fire, 
    the 
    sudden 
    temperature 
    change
    could 
    cause 
    the 
    metal 
    to 
    explode 
    sending 
    ver
    y hot 
    pieces 
    throughout 
    the
    work 
    area 
    possibly 
    igniting 
    other 
    fires.
    •Use 
    optional 
    accessories 
    such 
    as 
    wire 
    wheels 
    and 
    buffing 
    wheels 
    to 
    create 
    finishing 
    touches 
    to 
    your 
    work 
    piece.
    •WIRE 
    WHEELS
    should 
    never 
    be 
    used 
    on 
    work 
    pieces 
    that 
    are 
    polished 
    or 
    have
    a textured 
    sur
    face. 
    The 
    wheel 
    will 
    deface 
    these 
    sur
    faces. 
    Like 
    grinding 
    stones,
    work 
    pieces 
    can 
    be 
    held 
    too 
    long 
    against 
    the 
    wire 
    wheels 
    resulting 
    in high 
    temperatures 
    and 
    possible 
    damage 
    to 
    the 
    work 
    piece.
    Consult 
    with 
    Alltrade 
    Customer 
    Ser
    vice 
    at 1-800-590-3723 
    (toll 
    free)
    for 
    assistance
    in choosing 
    the 
    proper 
    grinding 
    wheels 
    and 
    accessories 
    for 
    your 
    grinder
    .
    MAINTENANCE 
    AND 
    CLEANING
    During 
    normal 
    use, 
    the 
    abrasive 
    grinding 
    wheels 
    may 
    become 
    cracked, 
    grooved,
    develop 
    rounded 
    corners 
    on 
    the 
    edges, 
    chipped, 
    loaded 
    with 
    foreign 
    material 
    or
    worn 
    from 
    the 
    original 
    shape 
    and 
    will 
    need 
    to 
    be 
    replaced. 
    Grinding 
    wheels 
    that 
    are
    chipped 
    or 
    cracked 
    should 
    be 
    replaced 
    IMMEDIA
    TEL
    Y.
    REPLACING 
    GRINDING 
    WHEELS
    When 
    replacing 
    grinding 
    wheels, 
    make 
    sure 
    the 
    replacement 
    wheel 
    has 
    a speed 
    rat-
    ing 
    at or 
    above 
    the 
    speed 
    of 
    the 
    grinder
    . The 
    speed 
    rating 
    is listed 
    on 
    the 
    nameplate
    of 
    the 
    grinder
    . Replacement 
    grinding 
    wheels 
    should 
    have 
    a 1/2 
    arbor 
    hole 
    and 
    a
    maximum 
    width 
    of 
    3/4. 
    See 
    Figure 
    4.
    1. 
    Ensure 
    the 
    POWER 
    SWITCH
    (1) 
    is set 
    to 
    the 
    “OFF”
    position 
    and 
    the 
    electrical
    power 
    cord 
    is removed 
    from 
    the 
    power 
    sour
    ce 
    before 
    changing 
    grinding
    wheels.2. 
    Loosen 
    the 
    Adjustment 
    Knob 
    and 
    lift 
    the 
    Eye 
    Shields 
    to 
    the 
    UP 
    position. 
    The
    Eye 
    Shield 
    and 
    Adjustment 
    Knob 
    are 
    shown 
    in Detail 
    A, 
    above. 
    3. 
    Remove 
    the 
    three 
    screws 
    (2) 
    and 
    remove 
    the 
    outer 
    cover 
    of 
    the 
    Grinding 
    Stone
    Guard 
    (9).
    15
    16
    FIGURE 4. REPLACING GRINDING WHEEL
    GRINDING WHEEL
    WOODEN WEDGE
    TOOL REST
    GRINDING WHEEL
    GUARD22
    8
    9
    10
    1
    4
    5
    6
    7  
    						
    							18
    17
    8.
    Remove 
    the 
    Outer 
    Arbor 
    Flange 
    (5) 
    and 
    the 
    old 
    grinding 
    wheel.
    9.
    Slide 
    the 
    NEW
    Grinding 
    Stone 
    onto 
    the 
    Motor 
    Spindle 
    and 
    ensure 
    it seats 
    with
    the 
    Inner 
    Arbor 
    Flange 
    (7). 
    Install 
    the 
    Outer 
    Arbor 
    Flange 
    (5) 
    and 
    the 
    Arbor 
    Nut 
    (4). 
    10.
    Wedge 
    a small 
    piece 
    of 
    wood 
    between 
    the 
    Tool 
    Rest 
    and 
    the 
    Grinding 
    Stone 
    to
    prevent 
    it from 
    turning. 
    The 
    Tool 
    Rest 
    is pictured 
    in Detail 
    A on 
    page14.
    11.
    Using 
    a wrench, 
    tighten 
    the 
    Arbor 
    Nut 
    (4).
    12.
    Place 
    the 
    outer 
    cover 
    of 
    the 
    Grinding 
    Stone 
    Guard 
    and 
    secure 
    it with 
    the 
    three
    screws 
    (2) 
    that 
    were 
    removed 
    in Step 
    3, 
    above.
    DRESSING 
    THE 
    GRINDING 
    WHEELS
    After 
    using 
    the 
    grinding 
    for 
    a period 
    of 
    time, 
    the 
    wheel 
    sur
    face 
    could 
    become
    grooved 
    and 
    the 
    edges 
    rounded. 
    Re-sur
    facing 
    the 
    grinding 
    wheel 
    is called 
    “dress-
    ing 
    the 
    wheel.” 
    Use 
    a suitable 
    silicone 
    carbide, 
    stick-type 
    dresser 
    or 
    the 
    wheel
    dresser 
    provided 
    with 
    the 
    grinder
    . An 
    uneven 
    grinding 
    wheel 
    can 
    cause 
    poor 
    results
    upon 
    grinding 
    items 
    that 
    use 
    the 
    entire 
    sur
    face 
    of 
    the 
    wheel. 
    Follow 
    the 
    steps 
    below
    to 
    dress 
    the 
    grinding 
    wheel.
    1.Turn 
    on 
    the 
    grinder
    .
    2.Set 
    the 
    dresser 
    on 
    the 
    tool 
    rest 
    and 
    move 
    it for
    ward 
    against 
    the 
    moving 
    wheel
    until 
    it touches 
    the 
    high 
    point.
    3. 
    Dress 
    the 
    grinding 
    wheel 
    by 
    moving 
    the 
    dresser 
    back 
    and 
    forth.
    4. 
    Repeat 
    this 
    operation 
    until 
    the 
    sur
    face 
    of 
    the 
    grinding 
    wheel 
    is clean 
    and 
    free 
    of
    grooves 
    or 
    gouges 
    and 
    the 
    wheel 
    edges 
    are 
    square 
    to 
    the 
    wheel 
    sur
    face.
    5. 
    Repeat 
    this 
    operation 
    on 
    both 
    grinding 
    stones.
    CLEANING 
    THE 
    BENCH 
    GRINDER
    •The 
    bench 
    grinder 
    should 
    only 
    be 
    cleaned 
    after 
    the 
    power 
    cord 
    is removed 
    from
    the 
    power 
    sour
    ce 
    and 
    the 
    Power 
    Switch 
    is turned 
    to 
    “OFF
    .” Clean 
    any 
    dust
    buildup 
    from 
    around 
    moving 
    parts 
    or 
    near 
    electrical 
    connections. 
    This 
    dust 
    can
    possibly 
    contain 
    metallic 
    shavings 
    that 
    could 
    cause 
    electricity 
    to 
    be 
    conducted
    from 
    the 
    grinder 
    parts 
    to 
    a grounded 
    object. 
    Use 
    a clean 
    rag, 
    brush, 
    or 
    com-
    pressed 
    air 
    sour
    ce 
    to 
    remove 
    excessive 
    dust 
    buildup.
    •NEVER
    use 
    flammable 
    materials 
    to 
    clean 
    the 
    grinder
    .
    •NO 
    LUBRICA
    TION
    is required. 
    The 
    grinder 
    motor 
    uses 
    sealed 
    lubrication 
    bearings 
    installed 
    at the 
    factor
    y.
    FLEXIBLE 
    WORK 
    LIGHT
    The 
    Work 
    Light 
    features 
    two 
    flexible 
    arms 
    with 
    a light 
    attached 
    to 
    each 
    arm. 
    •Turn 
    the 
    Power 
    Switch 
    to 
    the 
    “OFF”
    position 
    and 
    unplug 
    the 
    power 
    cord 
    from
    the 
    electrical 
    power 
    sour
    ce.
    •To replace 
    the 
    Work 
    Light 
    bulbs, 
    wait 
    until 
    they 
    have 
    cooled 
    enough 
    to 
    safely
    handle,
    and 
    unscrew 
    the 
    used 
    bulb 
    by 
    turning 
    it counter
    clockwise.
    •Install a new bulb in the W
    ork Light, insert it into the socket, and turn it clockwise.
    To prevent 
    the 
    possibility 
    of 
    fire, 
    do 
    not 
    use 
    light 
    bulbs
    brighter 
    than 
    15 
    watt 
    and 
    rated 
    for 
    120V 
    AC, 
    60Hz.
    ACCESSORIES
    Optional 
    accessories 
    for 
    the 
    bench 
    grinder
    can 
    include 
    wire-brush 
    wheels 
    that 
    can
    be 
    used 
    for 
    cleaning 
    and 
    layered 
    cloth 
    wheels 
    that 
    can 
    be 
    used 
    for 
    polishing 
    and
    buffing. 
    Contact 
    ALL
    TRADE 
    Customer 
    Ser
    vice
    at 1-800-590-3723 
    (toll 
    free)
    to 
    find
    out 
    what 
    accessories 
    are 
    available 
    for 
    the 
    bench 
    grinder
    .
    Only 
    use 
    accessories 
    that 
    are 
    designed 
    to 
    fit 
    your 
    partic-
    ular 
    grinder
    . These 
    accessories 
    should 
    be 
    specifically 
    labeled 
    to 
    match 
    the
    speed 
    and 
    arbor 
    size 
    of 
    the 
    grinder
    . Failure 
    to 
    use 
    the 
    proper 
    accessories
    could 
    result 
    in 
    property 
    damage, 
    damage 
    to 
    the 
    grinder
    , and 
    serious 
    person-
    al 
    injur
    y to 
    the 
    operator
    .
    Always 
    attach 
    grounded 
    (3-prong) 
    extension 
    cords 
    to 
    grounded 
    (3-hole) 
    outlets.
    If the 
    grinder 
    must 
    be 
    used 
    outside, 
    use 
    an 
    extension 
    cord 
    labeled 
    “W
    -A” 
    or
    “W
    .” 
    These 
    extension 
    cords 
    are 
    rated 
    for 
    outdoor 
    use 
    and 
    reduce 
    the 
    chances 
    of
    electrical 
    shock.
    If you 
    must 
    use 
    an 
    extension 
    cord, 
    be 
    sure 
    that 
    the 
    gauge 
    is large 
    enough 
    to carr
    y
    the 
    amount 
    of 
    current 
    necessar
    y for 
    your 
    power 
    tool.
    If not, 
    your 
    tool 
    may 
    experi-
    ence 
    a loss 
    of 
    power
    , excessive 
    voltage 
    drop 
    or 
    overheating. 
    The 
    smaller 
    the 
    gauge
    number
    , the 
    heavier 
    the 
    cord 
    (see 
    table 
    below).
    RECOMMENDED 
    SIZES 
    OF 
    EXTENSION 
    CORDS 
    120 
    VOL
    T AC 
    60 
    HZ 
    TOOLS
    TOOL 
    CURRENT 
    RA
    TING
    CONDUCTOR 
    SIZE 
    IN 
    A.W
    .G
    AMPERE
    10FT
    .
    25FT
    .
    50FT
    .
    100FT
    .
    3-6
    18
    18
    18
    18
    6-8
    18
    18
    18
    16
    8-10
    18
    18
    18
    14
    10-12
    16
    16
    14
    14
    12-16
    14
    12
    12
    -
    16-20
    12
    12
    12
    -  
    						
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