AllTrade Kawasaki 76A Angle Grinder 840273 User Manual
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COMPONENT #840273 7.6 AMP ANGLE GRINDER INSTRUCTION MANUAL FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR1-800-590-3723 Printed in China 87-1904-60957 KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2006 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA 840273 – 7.6 Amp Corded Angle Grinder_Rev 7/27/06 THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US.
C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction. I IN NT TE EN ND DE ED D U US SE E This tool is intended for consumer use only. R RE EC CO OG GN NI IZ ZE E S SA AF FE ET TY Y S SY YM MB BO OL LS S, , W WO OR RD DS S A AN ND D L LA AB BE EL LS S The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools. Always use common sense and pay particular attention to all the D DA AN NG GE ER R , W WA AR RN NI IN NG G , C CA AU UT TI IO ON N and N NO OT TE E statements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. D DA AN NG GE ER R indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. W WA AR RN NI IN NG G indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. C CA AU UT TI IO ON N indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. T TA AB BL LE E O OF F C CO ON NT TE EN NT TS S C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I IN NT TE EN ND DE ED D U US SE E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S SE EC CT TI IO ON N O ON NE E RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 S SE EC CT TI IO ON N T TW WO O SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6 SAFETY RULES FOR ANGLE GRINDERS . . . . . . . . . . . . . . . . . . . . 6-8 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 S SE EC CT TI IO ON N T TH HR RE EE E FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11 ATTACHING AUXILIARY HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ATTACHING WHEEL GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ATTACHING WHEELS WITH DEPRESSED CENTERS . . . . . . . . . . . 11 ATTACHING WIRE BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 EDGE GRINDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 REMOVING GUARD FOR SANDING OR FLAT WIRE BRUSHES . . . 12 ATTACHING SANDING DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 OPERATING THE ANGLE GRINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 OPERATING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 13 S SE EC CT TI IO ON N F FO OU UR R MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 15 S SE EC CT TI IO ON N F FI IV VE E 3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18 12
W WO OR RK K A AR RE EA A K Ke ee ep p y yo ou ur r w wo or rk k a ar re ea a c cl le ea an n a an nd d w we el ll l l li it t. . Cluttered work benches and dark work areas may cause accidents or injury. D Do o n no ot t o op pe er ra at te e p po ow we er r t to oo ol ls s i in n e ex xp pl lo os si iv ve e a ar re ea as s, , s su uc ch h a as s i in n t th he e p pr re es se en nc ce e o of f f fl la am mm ma ab bl le e l li iq qu ui id ds s, , g ga as se es s o or r d du us st t. . Power tools create sparks which may ignite the dust or fumes. K Ke ee ep p b by ys st ta an nd de er rs s, , c ch hi il ld dr re en n a an nd d v vi is si it to or rs s a aw wa ay y w wh hi il le e o op pe er ra at ti in ng g a a p po ow we er r t to oo ol l. . Distractions can cause you to lose control. E EL LE EC CT TR RI IC CA AL L S SA AF FE ET TY Y D Do ou ub bl le e i in ns su ul la at te ed d t to oo ol ls s a ar re e e eq qu ui ip pp pe ed d w wi it th h a a p po ol la ar ri iz ze ed d p pl lu ug g ( (o on ne e b bl la ad de e i is s w wi id de er r t th ha an n t th he e o ot th he er r. .) ) T Th hi is s p pl lu ug g w wi il ll l f fi it t i in n a a p po ol la ar ri iz ze ed d o ou ut tl le et t o on nl ly y o on ne e w wa ay y. . I If f t th he e p pl lu ug g d do oe es s n no ot t f fi it t f fu ul ll ly y i in n t th he e o ou ut tl le et t, , r re ev ve er rs se e t th he e p pl lu ug g. . I If f i it t s st ti il ll l d do oe es s n no ot t f fi it t, , c co on nt ta ac ct t a a q qu ua al li if fi ie ed d e el le ec ct tr ri ic ci ia an n t to o i in ns st ta al ll l a a p po ol la ar ri iz ze ed d o ou ut tl le et t. . D Do o n no ot t c ch ha an ng ge e t th he e p pl lu ug g i in n a an ny y w wa ay y. . Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. A Av vo oi id d b bo od dy y c co on nt ta ac ct t w wi it th h g gr ro ou un nd de ed d s su ur rf fa ac ce es s s su uc ch h a as s p pi ip pe es s, , r ra ad di ia at to or rs s, , r ra an ng ge es s a an nd d r re ef fr ri ig ge er ra at to or rs s . There is an increased risk of electric shock if your body is grounded. D Do o n no ot t e ex xp po os se e p po ow we er r t to oo ol ls s t to o r ra ai in n o or r w we et t c co on nd di it ti io on ns s. . Water entering a power tool will increase the risk of electric shock. D Do o n no ot t a ab bu us se e t th he e c co or rd d. . N Ne ev ve er r u us se e t th he e c co or rd d t to o c ca ar rr ry y t th he e t to oo ol l o or r p pu ul ll l t th he e p pl lu ug g f fr ro om m a an n o ou ut tl le et t. . K Ke ee ep p t th he e c co or rd d a aw wa ay y f fr ro om m h he ea at t, , o oi il l, , s sh ha ar rp p e ed dg ge es s, , o or r m mo ov vi in ng g p pa ar rt ts s. . R Re ep pl la ac ce e d da am ma ag ge ed d c co or rd ds s i im mm me ed di ia at te el ly y . Damaged cords increase the risk of electric shock. W Wh he en n o op pe er ra at ti in ng g t th he e t to oo ol l o ou ut ts si id de e, , u us se e a an n o ou ut td do oo or r e ex xt te en ns si io on n c co or rd d m ma ar rk ke ed d “ “W W- - A A” ” o or r “ “W W. .” ” These cords are rated for outdoor use and reduce the risk of elec- tric shock. 4 C CA AU UT TI IO ON N used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. N NO OT TE E provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood. I IM MP PO OR RT TA AN NT T S SA AF FE EG GU UA AR RD DS S P Pe eo op pl le e w wi it th h e el le ec ct tr ro on ni ic c d de ev vi ic ce es s, , s su uc ch h a as s p pa ac ce em ma ak ke er rs s, , s sh ho ou ul ld d c co on ns su ul lt t t th he ei ir r p ph hy ys si ic ci ia an n( (s s) ) b be ef fo or re e u us si in ng g t th hi is s p pr ro od du uc ct t. . O Op pe er ra at ti io on n o of f e el le ec ct tr ri ic ca al l e eq qu ui ip pm me en nt t i in n c cl lo os se e p pr ro ox xi im mi it ty y t to o a a h he ea ar rt t p pa ac ce em ma ak ke er r c co ou ul ld d c ca au us se e i in nt te er rf fe er re en nc ce e o or r f fa ai il lu ur re e o of f t th he e p pa ac ce em ma ak ke er r. . W WA AR RN NI IN NG G: : Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. W WA AR RN NI IN NG G: : Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. W Wa as sh h h ha an nd ds s a af ft te er r h ha an nd dl li in ng g. . S SA AV VE E T TH HE ES SE E I IN NS ST TR RU UC CT TI IO ON NS S F FO OR R F FU UT TU UR RE E R RE EF FE ER RE EN NC CE E. . 3
M Ma ai in nt ta ai in n t to oo ol ls s w wi it th h c ca ar re e. . K Ke ee ep p c cu ut tt ti in ng g t to oo ol ls s s sh ha ar rp p a an nd d c cl le ea an n. . Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control. C Ch he ec ck k f fo or r m mi is sa al li ig gn nm me en nt t o or r b bi in nd di in ng g o of f m mo ov vi in ng g p pa ar rt ts s, , b br re ea ak ka ag ge e o of f p pa ar rt ts s, , a an nd d a an ny y o ot th he er r c co on nd di it ti io on n t th ha at t m ma ay y a af ff fe ec ct t t th he e t to oo ol l’ ’s s o op pe er ra at ti io on n. .I If f d da am ma ag ge ed d, , h ha av ve e t th he e t to oo ol l s se er rv vi ic ce ed d b be ef fo or re e u us si in ng g. . Many accidents are caused by poorly maintained tools. U Us se e o on nl ly y a ac cc ce es ss so or ri ie es s t th ha at t a ar re e r re ec co om mm me en nd de ed d b by y t th he e m ma an nu uf fa ac ct tu ur re er r f fo or r y yo ou ur r m mo od de el l. . Accessories that may be suitable for one tool may create a risk of injury when used on another tool. S SE ER RV VI IC CE E T To oo ol l s se er rv vi ic ce e m mu us st t b be e p pe er rf fo or rm me ed d o on nl ly y b by y q qu ua al li if fi ie ed d r re ep pa ai ir r p pe er rs so on nn ne el l. . Service or maintenance by unqualified personnel may result in a risk of injury. W Wh he en n s se er rv vi ic ci in ng g a a t to oo ol l, , u us se e o on nl ly y i id de en nt ti ic ca al l r re ep pl la ac ce em me en nt t p pa ar rt ts s. . F Fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s i in n t th he e M Ma ai in nt te en na an nc ce e s se ec ct ti io on n o of f t th hi is s m ma an nu ua al l. . Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury. S SP PE EC CI IF FI IC C S SA AF FE ET TY Y R RU UL LE ES S A AN ND D/ /O OR R S SY YM MB BO OL LS S H Ho ol ld d t to oo ol l b by y i in ns su ul la at te ed d g gr ri ip pp pi in ng g s su ur rf fa ac ce es s w wh he en n p pe er rf fo or rm m- - i in ng g a an n o op pe er ra at ti io on n w wh he er re e t th he e c cu ut tt ti in ng g t to oo ol l m ma ay y c co on nt ta ac ct t h hi id dd de en n w wi ir ri in ng g. . Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. S SA AF FE ET TY Y R RU UL LE ES S F FO OR R A AN NG GL LE E G GR RI IN ND DE ER RS S N Ne ev ve er r u us se e t th hi is s t to oo ol l w wi it th ho ou ut t t th he e p pr ro op pe er r g gu ua ar rd d. . The grinding wheel could shat- ter during use. Make sure the guard covers the side of the wheel facing you. N Ne ev ve er r b bo ou un nc ce e t th he e t to oo ol l w wh hi il le e g gr ri in nd di in ng g. . T Th hi is s m ma ay y c cr ra ac ck k t th he e w wh he ee el l. . G Gr ri in nd di in ng g m me et ta al l w wi il ll l c ca au us se e s sp pa ar rk ks s! ! K Ke ee ep p t th he em m d di ir re ec ct te ed d a aw wa ay y f fr ro om m p pe eo op pl le e a an nd d f fl la am mm ma ab bl le e m ma at te er ri ia al ls s. . A Al lw wa ay ys s k ke ee ep p t th he e g gu ua ar rd d p po os si it ti io on ne ed d s so o t th ha at t a as s m mu uc ch h o of f t th he e e ex xp po os se ed d d di is sc c a as s p po os ss si ib bl le e i is s p po oi in nt ti in ng g a aw wa ay y f fr ro om m y yo ou u. . K Ke ee ep p c ch hi il ld dr re en n a an nd d p pr re eg gn na an nt t w wo om me en n a aw wa ay y f fr ro om m t th he e w wo or rk k a ar re ea a u un nt ti il l t th he e g gr ri in nd d- - i in ng g i is s c co om mp pl le et te ed d a an nd d t th he e a ar re ea a h ha as s b be ee en n c cl le ea an ne ed d u up p. . A Al lw wa ay ys s w we ea ar r f fu ul ll l e ey ye e, , f fa ac ce e a an nd d b bo od dy y p pr ro ot te ec ct ti io on n. . Wire bristles may break off and fly toward the user. Always wear ear protection when grinding in enclosed spaces. Noise level may be amplified in such locations and may cause permanent hearing loss. P PE ER RS SO ON NA AL L S SA AF FE ET TY Y S St ta ay y a al le er rt t, , w wa at tc ch h w wh ha at t y yo ou u a ar re e d do oi in ng g, , a an nd d u us se e c co om mm mo on n s se en ns se e w wh he en n o op pe er ra at t- - i in ng g a a p po ow we er r t to oo ol l. . D Do o n no ot t u us se e t to oo ol l w wh hi il le e t ti ir re ed d o or r u un nd de er r t th he e i in nf fl lu ue en nc ce e o of f d dr ru ug gs s, , a al lc co oh ho ol l o or r m me ed di ic ca at ti io on n. . A moment of inattention while operating power tools may result in serious personal injury. D Dr re es ss s p pr ro op pe er rl ly y. . D Do o n no ot t w weea ar r l lo oo os se e c cl lo ot th hi in ng g o or r j je ew we el lr ry y. . C Co on nt ta ai in n l lo on ng g h ha ai ir r. . K Ke ee ep p y yo ou ur r h ha ai ir r, , c cl lo ot th hi in ng g, , a an nd d g gl lo ov ve es s a aw wa ay y f fr ro om m m mo ov vi in ng g p pa ar rt ts s. . Loose clothes, jewelry or long hair can be caught in moving parts. A Av vo oi id d a ac cc ci id de en nt ta al l s st ta ar rt ti in ng g. . B Be e s su ur re e t th he e s sw wi it tc ch h i is s o of ff f b be ef fo or re e p pl lu ug gg gi in ng g i in n. . Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. R Re em mo ov ve e a ad dj ju us st ti in ng g k ke ey ys s o or r w wr re en nc ch he es s b be ef fo or re e t tu ur rn ni in ng g t th he e p po ow we er r t to oo ol l “ “O ON N” ”. . A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury. D Do o n no ot t o ov ve er rr re ea ac ch h. . K Ke ee ep p p pr ro op pe er r f fo oo ot ti in ng g a an nd d b ba al la an nc ce e a at t a al ll l t ti im me es s. . Proper foot- ing and balance enables better control of the power tool in unexpected situa- tions. U Us se e s sa af fe et ty y e eq qu ui ip pm me en nt t. . A Al lw wa ay ys s w we ea ar r e ey ye e p pr ro ot te ec ct ti io on n. . Dust mask, non-skid safe- ty shoes, hard hat or hearing protection must be used for appropriate conditions. T TO OO OL L U US SE E A AN ND D C CA AR RE E U Us se e c cl la am mp ps s o or r o ot th he er r p pr ra ac ct ti ic ca al l w wa ay ys s t to o s se ec cu ur re e a an nd d s su up pp po or rt t t th he e w wo or rk kp pi ie ec ce e t to o a a s st ta ab bl le e p pl la at tf fo or rm m. . Holding the work by hand or against your body is unstable and may lead to loss of control. D Do o n no ot t f fo or rc ce e t to oo ol l. . U Us se e t th he e c co or rr re ec ct t t to oo ol l f fo or r y yo ou ur r a ap pp pl li ic ca at ti io on n. . The correct tool will do the job better and safer at the rate for which it is designed. D Do o n no ot t u us se e t th he e t to oo ol l i if f t th he e p po ow we er r s sw wi it tc ch h d do oe es s n no ot t t tu ur rn n i it t “ “O ON N” ” o or r “ “O OF FF F” ”. . A tool that cannot be controlled with the switch is dangerous and must be repaired. D Di is sc co on nn ne ec ct t t th he e p po ow we er r c co or rd d p pl lu ug g f fr ro om m t th he e p po ow we er r s so ou ur rc ce e b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s, , c ch ha an ng gi in ng g a ac cc ce es ss so or ri ie es s o or r s st to or ri in ng g t th he e t to oo ol l. . Such preventive safe- ty measures reduce the risk of starting the tool accidentally. S St to or re e i id dl le e t to oo ol ls s o ou ut t o of f r re ea ac ch h o of f c ch hi il ld dr re en n a an nd d o ot th he er r u un nt tr ra ai in ne ed d p pe er rs so on ns s. . Tools are dangerous in the hands of untrained users. 5
U Un np pl lu ug g A An ng gl le e G Gr ri in nd de er r f fr ro om m p po ow we er r s su up pp pl ly y a an nd d p pl la ac ce e t th he e s sw wi it tc ch h i in n t th he e l lo oc ck ke ed d o or r “ “O OF FF F” ” p po os si it ti io on n b be ef fo or re e m ma ak ki in ng g a an ny y a as ss se em mb bl ly y a ad dj ju us st tm me en nt ts s, , c ch ha an ng gi in ng g a ac cc ce es ss so or ri ie es s o or r p pe er rf fo or rm mi in ng g a an ny y i in ns sp pe ec ct ti io on n, , m ma ai in nt te en na an nc ce e o or r c cl le ea an ni in ng g p pr ro oc ce e- - d du ur re es s. . Such preventive safety measures reduce the risk of starting the tool acci- dentally which could cause serious personal injury. O On nl ly y u us se e g gr ri in nd di in ng g a an nd d c cu ut tt ti in ng g w wh he ee el ls s t th ha at t a ar re e a ap pp pr ro ov ve ed d f fo or r a a m ma ax xi im mu um m s sp pe ee ed d o of f 1 13 3, ,0 00 00 0 r rp pm m o or r g gr re ea at te er r. . A Af ft te er r r re ep pl la ac ci in ng g a a w wh he ee el l o or r b br ru us sh h, , a al lw wa ay ys s l le et t t th he e t to oo ol l r ru un n f fo or r o on ne e m mi in nu ut te e i in n a a w we el ll l- -p pr ro ot te ec ct te ed d a ar re ea a. . If the new accessory has an undetected flaw, it should break apart in less than a minute. D Do o n no ot t u us se e t th he e A An ng gl le e G Gr ri in nd de er r i if f i it t h ha as s b be ee en n d da am ma ag ge ed d, , l le ef ft t o ou ut td do oo or rs s i in n t thhe e r ra ai in n, , s sn no ow w, , w we et t o or r d da am mp p e en nv vi ir ro on nm me en nt ts s, , o or r i im mm me er rs se ed d i in n l li iq qu ui id d. . M Ma ai in nt ta ai in n l la ab be el ls s a an nd d n na am me ep pl la at te es s o on n t th he e A An ng gl le e G Gr ri in nd de er r. . These carry important information. If unreadable or missing, contact Alltrade for a replacement. S SY YM MB BO OL LS S I IM MP PO OR RT TA AN NT T: : Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.S SY YM MB BO OL LN NA AM ME EE EX XP PL LA AN NA AT TI IO ON N V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation min Minutes Times Seconds Time Diameter Size of Drill Bits, Grinding Wheels, etc. No load speed No-load Rotational Speed .../min Revolutions per Minute Revolutions, Surface Speed, Strokes, etc. per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings 7 A Al lw wa ay ys s w we ea ar r a an n O OS SH HA A a ap pp pr ro ov ve ed d d du us sk k m ma as sk k o or r r re es sp pi ir ra at to or r w wh he en n i in ns si id de e t th he e w wo or rk k a ar re ea a. . Replace the filter daily. NOTE: Not all dust masks offer protection from lead paint dust. Be sure to use the proper mask for the job. B Be ef fo or re e c co on nn ne ec ct ti in ng g t th he e t to oo ol l t to o t th he e p po ow we er r s su up pp pl ly y f fo ol ll lo ow w t th he e s sa af fe et ty y i in ns st tr ru uc ct ti io on ns s f fo or r i in ns st ta al ll li in ng g t th he e g gr ri in nd di in ng g o or r c cu ut tt ti in ng g w wh he ee el ls s. . Do not lock the wheels too tight or cracks may occur. O On nl ly y u us se e g gr ri in nd di in ng g o or r c cu ut tt ti in ng g w wh he ee el ls s w wi it th h t th he e c co or rr re ec ct t b bo or re e s si iz ze e f fo or r t th he e s sp pi in nd dl le e o of f t th he e g gr ri in nd de er r. . U Us se e s st ta an nd da ar rd d p pa ar rt ts s. . Do not use coolant or water and do not use as a fixed grinder. D Do o n no ot t s st ta ar rt t t th he e t to oo ol l w wh he en n t th he e g gr ri in nd di in ng g o or r c cu ut tt ti in ng g w wh he ee el ls s a ar re e t to ou uc ch hi in ng g t th he e w wo or rk k a ar re ea a. . K Ke ee ep p t th he e p po ow we er r c co or rd d w we el ll l a aw wa ay y f fr ro om m t th he e c cu ut tt ti in ng g a ar re ea a d du ur ri in ng g u us se e. . Always position the cord so that it will not be caught in the workpiece when the grinder is in use. A Al lw wa ay ys s h ha av ve e t th he e g gu ua ar rd ds s i in n p pl la ac ce e a an nd d p pr ro op pe er rl ly y p po os si it ti io on ne ed d w wh he en n u us si in ng g g gr ri in nd d- - i in ng g w wh he ee el ls s o or r w wi ir re e c cu up p b br ru us sh he es s. . S Se ec cu ur re e t th he e m ma at te er ri ia al l b be ei in ng g g gr ri in nd de ed d. . N Ne ev ve er r h ho ol ld d i it t i in n y yo ou ur r h ha an nd d o or r a ac cr ro os ss s y yo ou ur r l le eg gs s. . Do not use your legs or feet to stabilize the workpiece. Unstable support can cause loss of control and could result in lacerations or injury. A Al lw wa ay ys s m ma ak ke e s su ur re e n no o o on ne e, , i in nc cl lu ud di in ng g t th he e u us se er r, , i is s i in n l li in ne e w wi it th h t th he e t to oo ol l w wh he en n s st ta ar rt ti in ng gt th he e m mo ot to or r. . A Al lw wa ay ys s u us se e b bo ot th h h ha an nd ds s w wh he en n o op pe er ra at ti in ng g t th he e A An ng gl le e G Gr ri in nd de er r. . A Al lw wa ay ys s h ho ol ld d t th hi is s t to oo ol l b by y t th he e i in ns su ul la at te ed d g gr ri ip pp pi in ng g s su ur rf fa ac ce es s. . If this tool should accidentally cut across its own cord or hidden wiring, all exposed metal parts will become live and could seriously shock the user. W Wh he en n u us si in ng g t th he e A An ng gl le e G Gr ri in nd de er r, , a al lw wa ay ys s m ma ai in nt ta ai in n a a f fi ir rm m g gr ri ip p o on n t th he e t to oo ol l. . Keep your hands well away from the grinding wheel or brush. Never reach under- neath the Angle Grinder while the sanding disk is in motion. W Wh he en n t th he eA An ng gl le e G Gr ri in nd de er r i is s i in n o op pe er ra at ti io on n, , k ke ee ep p h ha an nd ds s a aw wa ay y f fr ro om m t th he e c cu ut tt ti in ng g o or r g gr ri in nd di in ng g a ar re ea a. . D Do o n no ot t r ru un n t th he e A An ng gl le e G Gr ri in nd de er r w wh hi il le e c ca ar rr ry yi in ng g i it t a at t y yo ou ur r s si id de e. . A moving grind- ing wheel or brush could cause lacerations or personal injury. T Th he e d di is sc c w wi il ll l n no ot t s st to op p i im mm me ed di ia at te el ly y w wh he en n t th he e A An ng gl le e G Gr ri in nd de er r i is s t tu ur rn ne ed d o of ff f. . Exercise caution. D Do o n no ot t s se et t t th he e A An ng gl le e G Gr ri in nd de er r d do ow wn n a af ft te er r u us se e u un nt ti il l t th he e g gr ri in nd di in ng g o or r c cu ut tt ti in ng g w wh he ee el ls s h ha av ve e c co om me e t to o a a c co om mp pl le et te e s st to op p. . K Ke ee ep p t th he e h ha an nd dl le e o of f t th he e A An ng gl le e G Gr ri in nd de er r d dr ry y, , c cl le ea an n a an nd d f fr re ee e f fr ro om m o oi il l a an nd d g gr re ea as se e. .
A AT TT TA AC CH HI IN NG G A AU UX XI IL LI IA AR RY Y H HA AN ND DL LE E This tool comes with an auxiliary handle which can be attached to different sides of the Angle Grinder, depending on the preference of the operator. This handle is necessary to maintain complete control of the tool and should be used at all times. Make sure this handle is always fastened securely. A AT TT TA AC CH HI IN NG G W WH HE EE EL L G GU UA AR RD D N Ne ev ve er r b br ru us sh h o or r g gr ri in nd d w wi it th ho ou ut t t th he e g gu ua ar rd d i in n p pl la ac ce e. . Brushes are considered to be grinding wheels and must also be used with guards. • Always unplug the tool before attempt- ing to change the guard or accessories. • Set the Angle Grinder on a flat surface with the spindle facing up. • Place the spring washer of the guard over the spindle. • Tighten the screw of the spring washer. • Make sure that the guard is securely tightened in place. F FU UN NC CT TI IO ON NA AL L D DE ES SC CR RI IP PT TI IO ON N C CO ON NT TR RO OL LS S A AN ND D C CO OM MP PO ON NE EN NT TS S: : 1. ON/OFF Switch 2. Lock Button 3. Tool Body 4. Protective Guard 5. Grinding Wheel 6. Spindle Lock Button 7. Power CordC CO OM MP PO ON NE EN NT TM MO OD DE EL L N NU UM MB BE ER RPin Spanner 690157 A AS SS SE EM MB BL LY Y M Ma ak ke e s su ur re e y yo ou u h ha av ve e f fu ul ll l c co on nt tr ro ol l o of f t th he e t to oo ol l w wh he en n g gr ri in nd di in ng g i in nt to o a a c co or rn ne er r a as s a a s sh ha ar rp p, , s su ud dd de en n m mo ov ve em me en nt t m ma ay y o oc cc cu ur r w wh he en n t th he e w wh he ee el l c co on nt ta ac ct ts s a a s se ec co on nd da ar ry y s su ur rf fa ac ce e. . 910 A AC CC CE ES SS SO OR RI IE ES S: : 8. Side Handle 9. Pin Spanner 8 9 6 5 1 4 7 2 3
E ED DG GE E G GR RI IN ND DI IN NG G D Do o n no ot t u us se e e ed dg ge e g gr ri in nd di in ng g w wh he ee el ls s f fo or r c cu ut t- -o of ff f w wo or rk k, , d de ee ep p g gr ri in nd di in ng g o or r s su ub bj je ec ct t t th he em m t to o a an ny y s si id de e p pr re es ss su ur re e a as s t th hi is s m ma ay y l le ea ad d t to o b br re ea ak ka ag ge e a an nd d p po os ss si ib bl le e p pe er rs so on na al l i in nj ju ur ry y. . These wheels should be used for shallow cutting and notching (less than 1/2 in depth). Keep the open side of the guard away from the operator at all times. Edge grinding should only be done with wheels specifically designed for this purpose. R RE EM MO OV VI IN NG G G GU UA AR RD D F FO OR R S SA AN ND DI IN NG G O OR R U US SI IN NG G F FL LA AT T W WI IR RE E B BR RU US SH HE ES S • Set the Angle Grinder on a flat surface with the spindle facing up. • Remove the inner and outer flanges, unscrew spring washer and remove the guard. • Store these parts carefully. • Replace the guard after the job is finished. A AT TT TA AC CH HI IN NG G S SA AN ND DI IN NG G D DI IS SC C • To remove the guard, see instructions given in the “Removing Guard for Sanding or Using Flat Wire Brushes” Section above. • Set the inner flange and outer flange on the spindle. • Push in the spindle lock button. Turn the spindle until it locks into place. • Once the spindle is locked, tighten the sanding disc by hand. O OP PE ER RA AT TI IN NG GT TH HE E A AN NG GL LE E G GR RI IN ND DE ER RA Al lw wa ay ys s u un np pl lu ug g t th he e t to oo ol l b be ef fo or re e a at tt te em mp pt ti in ng g t to o c ch ha an ng ge e t th he e g gu ua ar rd d o or r a ac cc ce es ss so or ri ie es s. . WARNING 12 A AT TT TA AC CH HI IN NG G W WH HE EE EL LS S W WI IT TH H D DE EP PR RE ES SS SE ED D C CE EN NT TE ER RS S A Al lw wa ay ys s c ch he ec ck k t th he e t to oo ol l w wa ar rn ni in ng g l la ab be el l f fo or r t th he e r re ec co om mm me en nd d- - e ed d s sp pe ee ed d r ra at ti in ng g o on n a ac cc ce es ss so or ri ie es s. . Never run a wheel or brush over the rated speed. Accessories exceeding the recommended speed may fly apart and cause serious personal injury. H Hu ub bb be ed d w wh he ee el ls s d do o n no ot t r re eq qu ui ir re e m mo ou un nt ti in ng g f fl la an ng ge es s. . • Press the spindle lock firm and insure there is no movement in the spindle. Then while the spindle lock is depressed tighten the locking nut in a clockwise direction using the pin spanner. • Allow the Angle Grinder to run in idle for at least a minute with the grinding or cutting disc correctly assembled. A AT TT TA AC CH HI IN NG G W WI IR RE E B BR RU US SH HE ES S Wire cup brushes, not included, can be screwed directly on the spindle. No flanges are necessary. WARNING 11 SPINDLE LOCK BUTTON • Place the backing washer over the spindle making sure the fit is tight. • Place the grinding or cutting disc on the top of the backing washer ensuring the bore fits into the step of the flange. • Mount the concave recess side of the locking nut over the spindle.
U US SI IN NG G T TH HE E A AN NG GL LE E G GR RI IN ND DE ER R: : F Fo or r b be es st t t to oo ol l c co on nt tr ro ol l, , m ma at te er ri ia al l r re em mo ov va al l a an nd d m mi in ni im ma al l l lo oa ad di in ng g, , k ke ee ep p t th he e a an ng gl le e b be et tw we ee en n t th he e d di is sc c a an nd d t th he e w wo or rk k s su ur rf fa ac ce e a at t a ap pp pr ro ox xi i- - m ma at te el ly y 3 30 0° °w wh he en n g gr ri in nd di in ng g a an nd d 1 10 0° °- -1 15 5° °w wh he en n s sa an nd di in ng g. . • Do not cover exhaust vents when the Angle Grinder is in use. This may cause damage to the motor and reduce efficiency. • Guide back and forth over the work piece in a steady motion. • When cutting avoid tilting the Angle Grinder in the cutting plane. Ensure the cut- ting wheel has a clean cutting edge. • To cut hard stone a diamond cutting wheel is recommended. • Do nut use cutting wheel for rough grinding. M MA AI IN NT TE EN NA AN NC CE E A AN ND D C CL LE EA AN NI IN NG G A Al lw wa ay ys s U UN NP PL LU UG G t th he e t to oo ol l f fr ro om m t th he e p po ow we er r s so ou ur rc ce e b be ef fo or re e c cl le ea an ni in ng g o or r m ma ai in nt te en na an nc ce e. . • The armature and motor are the heart of the power tool. Exercise care to ensure they do not become damaged or effected by oil or water. • Inspect the carbon brushes regularly and replace them when they are worn. (about 1/3 of the way up) • Regularly inspect all mountings and screws and ensure they are properly tight- ened. Failure to do so may result in serious damage. • Consult an authorized maintenance service agent in event of damage. • Clean and dust the Angle Grinder after each use. • Use compressed air to blow out any accumulated dust or grit. Tiny particles from metal grinding often accumulate inside your tool and could create an electrical shock hazard. • Never use solvents or harsh chemicals. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the casing. Never immerse any part of the tool in a liquid. Always keep the ventilation openings clear. • Regularly clean the ventilation slots in your tool using a soft brush or dry cloth. 14 O OP PE ER RA AT TI IN NG G T TH HE E O ON N/ /O OF FF F S SW WI IT TC CH HN Ne ev ve er r s sw wi it tc ch h t th he e A An ng gl le e G Gr ri in nd de er r “ “O ON N” ” o or r “ “O OF FF F” ” w wh hi il le e u un nd de er r l lo oa ad d c co on nd di it ti io on ns s. . A Al lw wa ay ys s a al ll lo ow w t th he e A An ng gl le e G Gr ri in nd de er r t to o c co om me e u up p t to o f fu ul ll l s sp pe ee ed d b be ef fo or re e t to ou uc ch hi in ng g a an ny y s su ur rf fa ac ce e. . A Al lw wa ay ys s t ta ak ke e t th he e t to oo ol l a aw wa ay y f fr ro om m t th he e w wo or rk kp pi ie ec ce e b be ef fo or re e t tu ur rn ni in ng g t th he e t to oo ol l “ “O OF FF F” ”. . Let the tool come to a complete stop before setting it down. T Th hi is s t to oo ol l o op pe er ra at te es s b be es st t u un nd de er r l li ig gh ht t p pr re es ss su ur re e. . Exerting heavy pressure will not speed up the work and may cause damage to the motor. • When starting hold the Angle Grinder firmly with both hands. One hand on the rear handle or the motor housing and the other hand on the side handle. • The switch can be locked in the “ “O ON N” ” position, a convenience for long grinding operations. • To turn the Angle Grinder “ “O ON N” ” without locking it, apply pressure to the switch button. When pressure is released, the switch button snaps to the “ “O OF FF F” ” position. • To lock th switch “ “O ON N” ” , press the switch button forward and press the lock button. • To unlock the switch, simply press and release the lock button. Switch is spring loaded and will snap back automatically. 13 1 2 ON/OFF SWITCH LOCK-ON BUTTON
O OT TH HE ER R C CO ON NS SU UM ME ER R D DO O- -I IT T- -Y YO OU UR RS SE EL LF F ( (D DI IY Y) ) T TO OO OL LS S Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would like further information on the following products, please contact Alltrade Customer Service Department at 1-800-590-3723. Cordless Drills/Screwdrivers Impact Wrenches Sanders Jigsaws Circular Saws Angle Grinders Reciprocating Saws Routers Rotary Tools Corded and Cordless Multi-Purpose Tools Wide Range of Accessories and more A AC CC CE ES SS SO OR RI IE ES S U Us se e o on nl ly y a ac cc ce es ss so or ri ie es s t th ha at t a ar re e r re ec co om mm me en nd de ed d b by y t th he e m ma an nu uf fa ac ct tu ur re er r f fo or r y yo ou ur r m mo od de el l. . Accessories that may be suitable for one tool may become hazardous when used on another tool. A Al lw wa ay ys s a at tt ta ac ch h g gr ro ou un nd de ed d ( (3 3- -p pr ro on ng g) ) e ex xt te en ns si io on n c co or rd ds s t to o g gr ro ou un nd de ed d ( (3 3- -h ho ol le e) ) o ou ut tl le et ts s. . I If f y yo ou u m mu us st t u us se e a an n e ex xt te en ns si io on n c co or rd d, , b be e s su ur re e t th ha at t t th he e g ga au ug ge e i is s l la ar rg ge e e en no ou ug gh h t to o c ca ar rr ry y t th he e a am mo ou un nt t o of f c cu ur rr re en nt t n ne ec ce es ss sa ar ry y f fo or r y yo ou ur r p po ow we er r t to oo ol l. . If not, your tool may experi- ence a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table on next page). R RE EC CO OM MM ME EN ND DE ED D S SI IZ ZE ES S O OF F E EX XT TE EN NS SI IO ON N C CO OR RD DS S 1 12 20 0 V VO OL LT T A AC C 6 60 0 H HZ Z T TO OO OL LS S T TO OO OL L C CU UR RR RE EN NT T R RA AT TI IN NG GC CO ON ND DU UC CT TO OR R S SI IZ ZE E I IN N A A. .W W. .G G AMPERE 10FT. 25FT. 50FT. 100FT. 3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 - S SP PE EC CI IF FI IC CA AT TI IO ON NS S S SP PE EC CI IF FI IC CA AT TI IO ON NS S Voltage 120V 60 Hz Rated Current 7.6 ANo-Load Speed 11000/minMaximum Disc Diameter 115mm (4-1/2) 15
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if found to be defective and subject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period. Typically, a defective product that is returned within the first 30 days after the purchase date will be replaced; for items returned after the first 30 days and within the warranty period, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi- ble for the return shipping charges. Alltrade’s repair and/or replacement of any non- conforming item and/or part thereof shall constitute fulfillment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facility, unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages. E Ex xc cl lu us si io on ns s This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty. This limited warranty does not apply to accessory items such as drill bits, screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding sheets and other related items. DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY. Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-delivery services such as assembly, oil or lubricants, and adjustment; maintenance services that are normally required to maintain the product. The use of other than genuine Alltrade Repair Parts will void warranty. 18 17 3 3 Y YE EA AR R L LI IM MI IT TE ED D W WA AR RR RA AN NT TY Y E Ex xp pr re es ss s a an nd d E Ex xc cl lu us si iv ve e L Li im mi it te ed dW Wa ar rr ra an nt ty y t to o O Or ri ig gi in na al l R Re et ta ai il l B Bu uy ye er r Alltrade Tools LLC (hereinafter Alltrade) expressly warrants to the original retail purchaser of the accompanying KAWASAKI™ power tool and no one else all parts of the product (except those parts referred to below which are specifically exclud- ed from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of three years from original date of purchase, except that such warranty with regard to the battery shall be for a period of two years from original date of purchase, unless the tool is used for commercial or rental purposes. S SP PE EC CI IA AL L W WA AR RR RA AN NT TY Y N NO OT TE E F FO OR RC CO OM MM ME ER RC CI IA AL L O OR R R RE EN NT TA AL L U US SE E: : The above warranty for this Kawasaki™ power tool, including the battery, shall be effective for only 90 days from the original date of purchase if this tool is used for any C CO OM MM ME ER RC CI IA AL L O OR R R RE EN NT TA AL LP PU UR RP PO OS SE E. . The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody or control of the product, whichever occurred first. This warranty shall be null and void if the product or any component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever. T TH HE ER RE E A AR RE E N NO O W WA AR RR RA AN NT TI IE ES S W WH HI IC CH H E EX XT TE EN ND D B BE EY YO ON ND D T TH HE E D DE ES SC CR RI IP PT TI IO ON N O ON N T TH HE E F FA AC CE E H HE ER RE EO OF F. . W Wa ar rr ra an nt ty y P Pe er rf fo or rm ma an nc ce e By purchasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and/or part is promptly returned to Alltrade’s facility postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair, 1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723) within the applicable warranty period, with a written request by purchaser that Alltrade repair and/or replace the nonconforming item and/or part. We recommend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product include your name, address, phone number, dated proof of purchase (or copy), and a statement about the nature of problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will