AllTrade Kawasaki 6in Bench Grinder 840109 User Manual

MODEL #840109
6 
BENCH 
GRINDER 
INSTRUCTION 
MANUAL
FOR 
CUSTOMER 
SERVICE
POUR 
LE SERVICE 
APRÉS 
VENTE
OU 
DU 
CONSOMMATEUR
PARA 
EL SERVICIO
PARA 
EL CONSUMIDOR
1-800-590-3723
Printed 
in China 
87-1904-60957
KAWASAKI™
IS A TRADEMARK 
LICENSED 
BY KAWASAKI™
MOTORS 
CORP
., U.S.A., 
WHICH 
DOES 
NOT 
MANUF
ACTURE 
OR 
DISTRIBUTE 
THIS 
PRODUCT
. CONSUMER 
INQUIRES 
SHOULD 
BE
DIRECTED 
TO:
©COPYRIGHT 
2006 
ALLTRADE 
TOOLS, 
LLC.
1431 
VIA PLATA
LONG 
BEACH, 
CA 90810-1462 
USA
840109 
– 6Bench...

CONGRA
TULA
TIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products 
at 
an 
affordable 
price, 
and 
we 
want 
you 
to 
be 
totally 
satisfied 
with 
your
product 
and 
our 
Customer 
Ser
vice. 
If 
any 
help 
and 
advice 
is 
needed, 
please 
contact 
us 
at 
1-800-590-3723. 
Properly 
cared 
for
, this 
product 
will 
give 
you 
many 
years 
of 
satisfaction.
INTENDED 
USE
This 
product 
is intended 
for 
consumer 
use 
only
. This 
tool 
is not 
designed...

GENERAL 
SAFETY 
RULES 
– FOR 
ALL 
ELECTRIC 
POWER 
TOOLS
READ 
AND 
UNDERST
AND 
ALL 
INSTRUCTIONS.
Failure 
to 
follow 
all 
instruc-
tions 
listed 
below 
may 
result 
in 
electric 
shock, 
fire 
and/or 
serious 
personal 
injur
y.
KEEP 
GUARDS 
IN 
PLACE 
AND 
IN 
WORKING 
ORDER.
REMOVE ADJUSTING KEYS AND WRENCHES.Form a habit of checking to see
that keys and adjusting wrenches are removed from the tool before turning it on.
KEEP 
WORK 
AREA 
CLEAN.
Cluttered 
areas 
and 
benches 
invite...

EXTENSION 
CORD 
USAGE
Extension 
cords 
are 
not 
recommended 
for 
use 
with 
this 
bench 
grinder
. Extension
cords, 
if used, 
must 
be 
properly 
grounded 
with 
a 3-prong 
plug 
on 
one 
and 
a 3-hole
receptacle 
on 
the 
other
. DO 
NOT 
use 
grounding 
adapters 
with 
an 
extension 
cord.
Extension 
cords 
must 
be 
UL 
listed 
and 
use 
a minimum 
of 
18 
A.W
.G. 
wiring.
Extension 
cords 
should 
never 
exceed 
25 
feet 
in length. 
Extension 
cords, 
that 
are 
too
long, 
cause 
a voltage...

DO 
NOT 
ST
AND 
DIRECTL
Y IN 
FRONT 
OF 
THE 
GRINDER
when 
it is first 
turned
on. 
Loose 
fragments 
could 
fly 
off 
at high 
speeds 
possibly 
causing 
injur
y.
NEVER 
ENGAGE 
A WORK 
PIECE 
TO 
A COLD 
GRINDING 
STONE.
A cold 
grind-
ing 
stone 
has 
a tendency 
to 
chip. 
Allow 
the 
grinder 
to 
run 
for 
an 
entire 
minute
before 
applying 
the 
work 
piece 
to 
the 
grinding 
stone.
NEVER 
ST
AR
T THE 
BENCH 
GRINDER 
WITH 
THE 
WORK 
PIECE 
AGAINST 
THE
GRINDING 
WHEEL.
The 
work 
piece 
can...

FUNCTIONAL 
DESCRIPTION
CONTROLS 
AND 
COMPONENTS:
1. 
Grinder
2. 
Eye 
Shield 
(2)
3. 
Eye 
Shield 
Knob(2) 
4. 
Left 
Side 
Eye 
Shield 
Bracket
5. 
Right 
Side 
Eye 
Shield 
Bracket
6. 
Left 
Side 
Tool 
Rest
7. 
Right 
Side 
Tool 
Rest 
with 
V-groove
8. 
Flexible 
Work 
Lights 
(2) 
9. 
On/Off 
Switch
10. 
15 
Watts, 
120V 
Lamp 
(2, 
not 
included)
10
TURN 
THE 
ON/OFF 
SWITCH 
ON 
THE 
GRINDER 
TO 
THE 
“OFF” 
POSITION 
AND
UNPLUG 
THE 
POWER 
CORD 
FROM 
THE 
ELECTRICAL 
RECEPT
ACLE
when 
the...

INST
ALLA
TION 
INSTRUCTIONS
Do 
not 
begin 
assembly 
of 
bench 
grinder 
if the 
AC 
power
cord 
is plugged 
into 
an 
AC 
power 
receptacle.
Do 
not 
begin 
assembly 
of 
bench 
grinder 
if power 
switch 
on 
the 
front 
of 
the
base 
is switched 
to 
the 
“ON” 
position.
INSPECTION:
Carefully 
inspect 
each 
individual 
part 
of 
the 
bench 
grinder 
to 
ensure
there 
are 
no 
cracked, 
broken, 
or 
bent 
components 
needed 
for 
a safe 
installation.
1. 
Carefully 
choose 
a location 
for 
the...

OPERA
TING 
THE 
ON/OFF 
SWITCH
The 
bench 
grinder 
“ON/OFF” 
switch 
is located 
on 
the 
front 
of 
the 
grinder 
base. 
To
turn 
the 
grinder 
“ON,” 
move 
the 
rocker
-style 
switch 
to 
the 
right
to 
the 
“ON”
position. 
To turn 
the 
grinder 
“OFF
,” move 
the 
rocker
-style 
switch 
to 
the 
left
to 
the
“OFF”
position.
GRINDER 
OPERA
TIONS
•Before 
starting 
any 
grinding 
operation, 
check 
the 
grinding 
wheels 
are 
properly
dressed 
and 
have 
no 
rounded 
edges, 
gouges, 
or 
grooves....

4. 
Remove 
the 
rear 
bolt 
attaching 
the 
Tool 
Rest 
to 
the 
Grinding 
Wheel 
Guard.
5. 
Loosen 
the 
front 
bolt 
on 
the 
Tool 
Rest. 
Move 
the 
Tool 
Rest 
for
ward 
as 
far 
from
the 
Grinding 
Shield 
Guard 
as 
possible 
and 
re-tighten.
6. 
Wedge 
a small 
piece 
of 
wood 
between 
the 
Grinding 
Wheel 
Guard 
and 
the
Grinding 
Stone 
to 
prevent 
it from 
turning.
7. 
Using 
a wrench, 
loosen 
and 
remove 
the 
Arbor 
Nut 
(4) 
from 
the 
Motor 
Spindle 
(8).
The 
Motor 
Spindle 
has...

18
17
8.
Remove 
the 
Outer 
Arbor 
Flange 
(5) 
and 
the 
old 
grinding 
wheel.
9.
Slide 
the 
NEW
Grinding 
Stone 
onto 
the 
Motor 
Spindle 
and 
ensure 
it seats 
with
the 
Inner 
Arbor 
Flange 
(7). 
Install 
the 
Outer 
Arbor 
Flange 
(5) 
and 
the 
Arbor 
Nut 
(4). 
10.
Wedge 
a small 
piece 
of 
wood 
between 
the 
Tool 
Rest 
and 
the 
Grinding 
Stone 
to
prevent 
it from 
turning. 
The 
Tool 
Rest 
is pictured 
in Detail 
A on 
page14.
11.
Using 
a wrench, 
tighten 
the 
Arbor 
Nut 
(4).
12....