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AllTrade Kawasaki 192V Cordless Reciprocating Saw 840089 User Manual

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    75906-4091-78
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    AMROFNINOITAV:ELBALIALEDOM,.ONADETDESAHCRUPDNAEROTSACOL.NOITNA
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    DLUOWEKILOTEKAMANOITSEGGUSROTNEMMOC,EVIGSUALLACROLIAMESUAT:
    [email protected]
    TNENOPMOCRH1-980048# 
    						
    							CONGRA
    TULA
    TIONS!
    Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
    products 
    at 
    an 
    affordable 
    price, 
    and 
    we 
    want 
    you 
    to 
    be 
    totally 
    satisfied 
    with 
    your
    product 
    and 
    our 
    Customer 
    Ser
    vice. 
    If 
    any 
    help 
    and 
    advice 
    is 
    needed, 
    please 
    contact 
    us 
    at 
    1-800-590-3723. 
    Properly 
    cared 
    for
    , this 
    tool 
    will 
    give 
    you 
    many 
    years 
    of 
    satisfaction.
    INTENDED 
    USE
    This 
    tool 
    is intended 
    for 
    consumer 
    use 
    only
    . Your 
    charger 
    and/or 
    adapter 
    has 
    been
    designed 
    for 
    charging 
    batteries 
    of 
    the 
    type 
    approved 
    and 
    supplied 
    with 
    this 
    tool.
    GENERAL 
    SAFETY 
    RULES—FOR 
    ALL 
    BA
    TTER
    Y OPERA
    TED 
    TOOLS
    READ 
    AND 
    UNDERST
    AND 
    ALL 
    INSTRUCTIONS.
    Failure 
    to
    follow 
    all 
    instructions 
    listed 
    below 
    may 
    result 
    in 
    electric 
    shock, 
    fire 
    and/or 
    serious 
    personal 
    injur
    y.
    RECOGNIZE 
    SAFETY 
    SYMBOLS, 
    WORDS 
    AND 
    LABELS
    The safety instructions provided in this manual are not intended to cover all possible
    conditions 
    and 
    practices 
    that 
    may 
    occur 
    when 
    operating, 
    maintaining 
    and 
    cleaning
    power 
    tools.
    Always 
    use 
    common 
    sense 
    and 
    pay 
    particular 
    attention 
    to 
    all 
    the 
    DANGER
    , 
    WARNING
    , CAUTION
    and 
    NOTE
    statements 
    of 
    this 
    manual.
    This 
    is the 
    safety 
    alert 
    symbol. 
    It is used 
    to 
    alert
    you 
    to 
    potential 
    personal 
    injur
    y hazards. 
    Obey 
    all
    safety 
    messages 
    that 
    follow 
    this 
    symbol 
    to 
    avoid
    possible 
    injur
    y or 
    death.
    DANGER
    indicates an imminently hazardous 
    situation 
    which, 
    if not 
    avoided, 
    will 
    result 
    in death
    or 
    serious 
    injur
    y.
    WARNING
    indicates a potentially hazardous 
    situation 
    which, 
    if not 
    avoided, 
    could 
    result 
    in
    death 
    or 
    serious 
    injur
    y.
    2
    TABLE 
    OF 
    CONTENTS
    CONGRA
    TULA
    TIONS!
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    2
    INTENDED 
    USE
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    2
    SECTION 
    ONE
    GENERAL 
    SAFETY 
    RULES—FOR 
    ALL 
    BA
    TTER
    Y OPERA
    TED 
    TOOLS
     . .2
    RECOGNIZE 
    SAFETY 
    SYMBOLS, 
    WORDS 
    AND 
    LABELS
     . . . . . . . .
    2-3
    IMPOR
    TANT 
    SAFEGUARDS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    3
    WORK 
    AREA
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    4
    ELECTRICAL 
    SAFETY
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    4
    PERSONAL 
    SAFETY
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    5
    TOOL 
    USE 
    AND 
    CARE
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    5-6
    SERVICE
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    6
    SECTION 
    TWO
    SPECIFIC 
    SAFETY 
    RULES 
    AND/OR 
    SYMBOLS
     . . . . . . . . . . . . . . . . . . .
    6
    SAFETY 
    RULES 
    FOR 
    CORDLESS 
    RECIPROCA
    TING 
    SA
    W . . . . . . . .
    6-7
    SYMBOLS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    8
    SECTION 
    THREE
    FUNCTIONAL 
    DESCRIPTION
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    9
    BA
    TTER
    Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    10-12
    REMOVING/A
    TTACHING 
    BA
    TTER
    Y PACK
     . . . . . . . . . . . . . . . . . . . .
    11
    CHARGER
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    11
    CHARGING 
    BA
    TTER
    Y PACK
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    12
    ASSEMBL
    Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    13
    ATTACHING/REMOVING 
    BLADE
     . . . . . . . . . . . . . . . . . . . . . . . . . . .
    13
    OPERA
    TING 
    THE 
    RECIPROCA
    TING 
    SA
    W
     . . . . . . . . . . . . . . . . . . . . . . .
    14-17
    VARIABLE 
    SPEED 
    TRIGGER 
    SWITCH . . . . . . . . . . . . . . . . . . . . . . .
    14
    GENERAL 
    CUTTING
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    15
    PLUNGE 
    CUTTING
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    16
    MET
    AL 
    CUTTING
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    16-17
    SECTION 
    FOUR
    MAINTENANCE 
    AND 
    CLEANING
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    17
    ACCESSORIES
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    18
    SPECIFICA
    TIONS
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    18
    PROTECTING 
    THE 
    ENVIRONMENT
     . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    18
    OTHER 
    CONSUMER 
    DO-IT
    -YOURSELF 
    (DIY) 
    TOOLS
     . . . . . . . . . . . . . .
    19
    SECTION 
    FIVE
    3 YEAR 
    LIMITED 
    WARRANTY
     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
    19-22  
    						
    							WORK 
    AREA
    Keep 
    your 
    work 
    area 
    clean 
    and 
    well 
    lit.
    Cluttered 
    work 
    benches 
    and 
    dark 
    work
    areas 
    may 
    cause 
    accidents 
    or 
    injur
    y.
    Do 
    not 
    operate 
    power 
    tools 
    in 
    explosive 
    areas, 
    such 
    as 
    in 
    the 
    presence 
    of 
    flammable 
    liquids, 
    gases 
    or 
    dust. 
    Power 
    tools 
    create 
    sparks 
    which 
    may 
    ignite
    the 
    dust 
    or 
    fumes.
    Keep 
    bystanders, 
    children 
    and 
    visitors 
    away 
    while 
    operating 
    a power 
    tool.
    Distractions 
    can 
    cause 
    you 
    to 
    lose 
    control. 
    ELECTRICAL 
    SAFETY
    Do 
    not 
    abuse 
    the 
    cord. 
    Never 
    use 
    the 
    cord 
    to 
    carr
    y the 
    tool. 
    Keep 
    the 
    cord
    away 
    from 
    heat, 
    oil, 
    sharp 
    edges, 
    or 
    moving 
    parts. 
    Replace 
    damaged 
    cords
    immediately
    .Damaged 
    cords 
    may 
    create 
    a fire.
    A batter
    y operated 
    tool 
    with 
    integral 
    batteries 
    or 
    a separate 
    batter
    y pack
    must 
    be 
    recharged 
    only 
    with 
    the 
    specified 
    charger 
    for 
    the 
    batter
    y.A charger
    that 
    may 
    be 
    suitable for one type of battery may create a risk of fire when used with
    another battery.
    Use battery operated tool only with specifically designatedbatter
    y pack.
    Use 
    of
    any 
    other 
    batteries 
    may 
    create 
    risk 
    of 
    fire.4
    CAUTION
    indicates a potentially hazardous 
    situation 
    which, 
    if 
    not 
    avoided, 
    may 
    result 
    in
    minor 
    or 
    moderate 
    injur
    y.
    CAUTION
    used 
    without 
    the 
    safety 
    alert 
    symbol
    indicates 
    a potentially 
    hazardous 
    situation 
    which,
    if not 
    avoided, 
    may 
    result 
    in property 
    damage.
    NOTEprovides additional information that is useful
    for 
    proper 
    use 
    and 
    maintenance 
    of 
    this 
    tool. 
    If a
    NOTE 
    is indicated 
    make 
    sure 
    it is fully 
    understood.
    IMPOR
    TANT 
    SAFEGUARDS
    People 
    with 
    electronic 
    devices, 
    such 
    as 
    pacemakers, 
    should 
    consult 
    their
    physician(s) 
    before 
    using 
    this 
    product. 
    Operation 
    of 
    electrical 
    equipment 
    in
    close 
    proximity 
    to 
    a heart 
    pacemaker 
    could 
    cause 
    interference 
    or 
    failure 
    of
    the 
    pacemaker
    .
    WARNING:
    Some 
    dust 
    created 
    by 
    power 
    sanding, 
    sawing, 
    grinding, 
    drilling 
    and
    other 
    construction 
    activities 
    contains 
    chemicals 
    known 
    to 
    the 
    State 
    of 
    California
    to 
    cause 
    cancer
    , birth 
    defects 
    or 
    other 
    reproductive 
    harm.
    Some 
    examples 
    of 
    these 
    chemicals 
    are:
    • Lead 
    from 
    lead-based 
    paints. 
    • Crystalline 
    silica 
    from 
    bricks 
    and 
    cement 
    and 
    other 
    masonr
    y products,
    and 
    arsenic 
    and 
    chromium 
    from 
    chemically-treated 
    lumber
    .
    Your 
    risk 
    from 
    these 
    exposures 
    varies, 
    depending 
    on 
    how 
    often 
    you 
    do 
    this 
    type
    of 
    work. 
    To reduce 
    your 
    exposure 
    to 
    these 
    chemicals: 
    work 
    in 
    a well 
    ventilated
    area, 
    and 
    work 
    with 
    approved 
    safety 
    equipment, 
    such 
    as 
    dust 
    masks 
    that 
    are
    specially 
    designed 
    to 
    filter 
    out 
    microscopic 
    particles.
    WARNING: 
    Handling 
    the 
    power 
    cord 
    on 
    corded 
    products 
    may 
    expose 
    you 
    to
    lead, 
    a chemical 
    known 
    to 
    the 
    State 
    of 
    California 
    to 
    cause 
    cancer 
    and 
    birth
    defects 
    or 
    other 
    reproductive 
    harm.
    Wash 
    hands 
    after 
    handling.
    SA
    VE 
    THESE 
    INSTRUCTIONS 
    FOR 
    FUTURE 
    REFERENCE.
    3  
    						
    							When 
    batter
    y pack 
    is not 
    in 
    use, 
    keep 
    it away 
    from 
    other 
    metal 
    objects 
    like:
    paper 
    clips, 
    coins, 
    keys, 
    nails, 
    screws, 
    or 
    other 
    small 
    metal 
    objects 
    that 
    can
    make 
    a connection 
    from 
    one 
    terminal 
    to 
    another
    . Shorting 
    the 
    batter
    y termi-
    nals 
    together 
    may 
    cause 
    sparks, 
    burns 
    or 
    a fire.
    Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
    tools with sharp cutting edge are less likely to bind and are easier to control.
    Check for misalignment or binding of moving parts, breakage of parts, and any
    other condition that may affect the tool’s operation.If damaged, have the tool
    serviced before using.Many accidents are caused by poorly m
    aintained tools.
    Use 
    only 
    accessories 
    that 
    are 
    recommended 
    by 
    the 
    manufacturer 
    for 
    your
    model.
    Accessories 
    that 
    may 
    be 
    suitable 
    for 
    one 
    tool 
    may 
    create 
    a risk 
    of 
    injur
    y
    when 
    used 
    on 
    another 
    tool.
    SERVICE
    Tool 
    ser
    vice 
    must 
    be 
    performed 
    only 
    by 
    qualified 
    repair 
    personnel.
    Ser
    vice 
    or
    maintenance 
    by 
    unqualified 
    personnel 
    may 
    result 
    in a risk 
    of 
    injur
    y. 
    When 
    ser
    vicing 
    a tool, 
    use 
    only 
    identical 
    replacement 
    parts. 
    Follow 
    instructions
    in 
    the 
    Maintenance 
    section 
    of 
    this 
    manual. 
    Use 
    of 
    unauthorized 
    parts 
    or 
    failure 
    to
    follow 
    Maintenance 
    Instructions 
    may 
    create 
    a risk 
    of 
    shock 
    or 
    injur
    y..
    SPECIFIC 
    SAFETY 
    RULES 
    AND/OR 
    SYMBOLS
    Hold 
    tool 
    by 
    insulated 
    gripping 
    surfaces 
    when 
    perform-
    ing 
    an 
    operation 
    where 
    the 
    cutting 
    tool 
    may 
    contact 
    hidden 
    wiring.
    Contact
    with 
    a “live” 
    wire 
    will 
    also 
    make 
    exposed 
    metal 
    parts 
    of 
    the 
    tool 
    “live” 
    and 
    shock
    the 
    operator
    .SAFETY 
    RULES 
    FOR 
    CORDLESS 
    RECIPROCA
    TING 
    SA
    WS
    Always 
    wear 
    safety 
    goggles 
    or 
    eye 
    protection 
    when 
    using 
    this 
    tool. 
    Use 
    a dust
    mask 
    or 
    respirator 
    for 
    applications 
    which 
    generate 
    dust. 
    Secure 
    the 
    material 
    being 
    worked 
    on. 
    Never 
    hold 
    it in 
    your 
    hand 
    or 
    across
    your 
    legs. 
    Unstable 
    support 
    can 
    cause 
    loss 
    of 
    control 
    and 
    injur
    y.
    PERSONAL 
    SAFETY
    Stay 
    alert, 
    watch 
    what 
    you 
    are 
    doing, 
    and 
    use 
    common 
    sense 
    when 
    operat-
    ing 
    a power 
    tool. 
    Do 
    not 
    use 
    tool 
    while 
    tired 
    or 
    under 
    the 
    influence 
    of 
    drugs,
    alcohol 
    or 
    medication.
    A moment 
    of 
    inattention 
    while 
    operating 
    power 
    tools
    may 
    result 
    in serious 
    personal 
    injur
    y.
    Dress 
    properly
    . Do 
    not 
    wear 
    loose 
    clothing 
    or 
    jewelr
    y. Contain 
    long 
    hair
    .
    Keep 
    your 
    hair
    , clothing, 
    and 
    gloves 
    away 
    from 
    moving 
    parts.
    Loose 
    clothes,
    jewelr
    y or 
    long 
    hair 
    can 
    be 
    caught 
    in moving 
    parts. 
    Avoid 
    accidental 
    starting. 
    Be 
    sure 
    switch 
    is 
    in 
    the 
    locked 
    or 
    “OFF”
    position
    before 
    inserting 
    batter
    y pack. 
    Carr
    ying 
    power 
    tools 
    with 
    your 
    finger 
    on 
    the
    switch 
    or 
    inserting 
    batter
    y pack 
    into 
    a tool 
    with 
    the 
    power 
    switch 
    “ON”
    invites
    accidents.Remove 
    adjusting 
    keys 
    or 
    wrenches 
    before 
    turning 
    the 
    tool 
    “ON”.
    A wrench
    or 
    a key 
    that 
    is left 
    attached 
    to 
    a rotating 
    part 
    of 
    the 
    tool 
    may 
    result 
    in 
    person-
    al injur
    y.
    Do 
    not 
    overreach. 
    Keep 
    proper 
    footing 
    and 
    balance 
    at 
    all 
    times. 
    Proper 
    foot-
    ing 
    and 
    balance 
    enable 
    better 
    control 
    of 
    the 
    tool 
    in unexpected 
    situations.
    Use 
    safety 
    equipment. 
    Always 
    wear 
    eye 
    protection. 
    Dust 
    mask, 
    non-skid
    safety 
    shoes, 
    hard 
    hat, 
    or 
    hearing 
    protection 
    must 
    be 
    used 
    for 
    appropriate 
    con-
    ditions.
    .
    TOOL 
    USE 
    AND 
    CARE
    Use 
    clamps 
    or 
    other 
    practical 
    ways 
    to 
    secure 
    and 
    support 
    the 
    workpiece 
    to 
    a 
    stable 
    platform.
    Holding 
    the 
    work 
    by 
    hand 
    or 
    against 
    your 
    body 
    is unstable 
    and
    may 
    lead 
    to 
    loss 
    of 
    control.
    Do 
    not 
    force 
    tool. 
    Use 
    the 
    correct 
    tool 
    for 
    your 
    application.
    The 
    correct 
    tool
    will 
    do 
    the 
    job 
    better 
    and 
    safer 
    at the 
    rate 
    for 
    which 
    it is designed.
    Do not use the tool if the power switch does not turn it “ON” or “OFF”.A tool that
    cannot be controlled with the switch is dangerous and must be repaired.
    Disconnect battery pack from tool or place the switch in the locked or “OFF”posi-
    tion before making any adjustments, changing accessories, or storing the tool.
    Such preventative safety m
    easures reduce the risk of starting the tool accidentally.
    Store 
    idle 
    tools 
    out 
    of 
    reach 
    of 
    children 
    and 
    other 
    untrained 
    persons.
    Tools
    are 
    dangerous 
    in the 
    hands 
    of 
    untrained 
    users.5
    6  
    						
    							SYMBOLS
    IMPOR
    TANT
    : Some 
    of 
    the 
    following 
    symbols 
    may 
    be 
    used 
    on 
    your 
    tool. 
    Please
    study 
    them 
    and 
    learn 
    their 
    meaning. 
    Proper 
    interpretation 
    of 
    these 
    symbols 
    will
    allow 
    you 
    to 
    operate 
    the 
    tool 
    better 
    and 
    safer
    .
    SYMBOL
    NAME
    EXPLANA
    TION
    V
    Volts
    Voltage 
    (Potential)
    A
    Amperes
    Current
    Hz
    Hertz
    Frequency 
    (Cycles 
    per 
    Second)
    W
    Watt
    Power
    Kg
    Kilograms
    Weight
    Alternating 
    Current
    Type 
    of 
    Current
    Direct 
    Current
    Type 
    of 
    Current
    Alternating 
    or 
    Direct 
    Current
    Type 
    of 
    Current
    Earthing 
    Terminal
    Grounding 
    Terminal
    Class 
    II Construction
    Denotes 
    Double 
    Insulation
    SYMBOL
    NAME
    EXPLANA
    TION
    min
    Minutes
    Time
    s
    Seconds
    Time
    !
    Diameter
    Size 
    of 
    Drill 
    Bits, 
    Grinding 
    Wheels, 
    etc.
    No 
    load 
    speed
    No-load 
    Rotational 
    Speed
    .../min
    Revolutions 
    per 
    Minute
    Revolutions, 
    Sur
    face 
    Speed, 
    Strokes, 
    etc. 
    per 
    Minute
    1,2,3, 
    …
    Ring 
    Selector 
    Settings
    Speed, 
    Torque 
    or 
    Position 
    Settings
    When 
    using 
    the 
    Cordless 
    Reciprocating 
    Saw
    , always 
    maintain 
    a firm 
    grip 
    on
    the 
    tool 
    with 
    both 
    hands.
    Never 
    put 
    your 
    hands 
    or 
    feet 
    in 
    the 
    cutting 
    area. 
    Do
    not 
    grasp 
    the 
    tool 
    or 
    place 
    your 
    hands 
    too 
    close 
    to 
    the 
    blade. 
    Keep 
    your 
    hands
    well 
    away 
    from 
    the 
    blade. 
    Never 
    reach 
    underneath 
    the 
    tool 
    while 
    the 
    blade 
    is in
    motion. 
    Do 
    not 
    use 
    your 
    legs 
    or 
    feet 
    to 
    stabilize 
    the 
    work 
    piece. 
    Position 
    yourself 
    to 
    avoid 
    being 
    caught 
    between 
    the 
    tool 
    or 
    side 
    handle 
    and
    walls 
    or 
    posts.
    Should 
    the 
    blade 
    become 
    bound 
    or 
    jammed 
    in the 
    work, 
    it could
    result 
    in loss 
    of 
    control 
    and 
    injur
    y. 
    Do not run the Cordless Reciprocating Saw while carrying it at your side.A mov-
    ingblade 
    could 
    cause 
    serious 
    personal 
    injur
    y.
    Disconnect 
    batter
    y pack 
    from 
    tool 
    and 
    place 
    the 
    switch 
    in 
    the 
    locked 
    or
    “OFF” 
    position 
    before 
    making 
    any 
    assembly
    , adjustments, 
    changing 
    acces-
    sories, 
    performing any inspection, maintenance or cleaning procedures. Such
    preventivesafety 
    measures 
    reduce 
    the 
    risk 
    of 
    starting 
    the 
    tool 
    accidentally
    which 
    could 
    cause 
    serious 
    personal 
    injur
    y.
    Do 
    not 
    use 
    the 
    Cordless 
    Reciprocating 
    Saw 
    if it has 
    been 
    damaged, 
    left 
    out-
    doors 
    in 
    the 
    rain, 
    snow
    , wet 
    or 
    damp 
    environments, 
    or 
    immersed 
    in 
    liquid.
    Do 
    not 
    use 
    dull 
    or 
    damaged 
    blades.
    Keep 
    cutting 
    tools 
    sharp 
    and 
    clean. 
    Properly 
    maintained 
    cutting 
    tools 
    with
    sharp 
    cutting 
    edges 
    are 
    less 
    likely 
    to 
    bind 
    and 
    are 
    easier 
    to 
    control.
    When 
    restarting 
    a saw 
    in 
    the 
    workpiece, 
    check 
    that 
    teeth 
    are 
    not 
    engaged 
    in
    the 
    material.
    Keep 
    the 
    handle 
    of 
    the 
    Cordless 
    Reciprocating 
    Saw 
    dry, clean, 
    and 
    free 
    from
    oil 
    and 
    grease.
    Be 
    extra 
    careful 
    when 
    cutting 
    in 
    high 
    or 
    hard-to-reach 
    locations.
    Be 
    on 
    the 
    lookout 
    for 
    hidden 
    wires 
    and 
    falling 
    debris.
    Maintain 
    labels 
    and 
    nameplates 
    on 
    the 
    Cordless 
    Reciprocating 
    Saw
    .These
    carr
    y important 
    information. 
    If unreadable 
    or 
    missing, 
    contact 
    Alltrade 
    for 
    a
    replacement.
    7
    8  
    						
    							BA
    TTER
    Y
    Before using battery pack, please read carefully all instruc-
    tions and cautionarymarkings 
    on 
    batter
    y pack, 
    batter
    y
    charger 
    and 
    product 
    using 
    batter
    y.
    Do not incinerate the battery pack even if it is severely dam-
    aged or is completely worn out.The battery pack can explode.
    Do 
    not 
    carr
    y batter
    y packs 
    in 
    aprons, 
    pockets, 
    or 
    tool
    boxes, 
    product 
    kit 
    boxes, 
    drawers, 
    etc. 
    with 
    loose 
    metal 
    objects.
    Batter
    y
    pack 
    terminals 
    could 
    be 
    short 
    circuited 
    causing 
    damage 
    to 
    the 
    batter
    y pack,
    severe 
    burns 
    or 
    fire.
    The 
    batter
    y pack 
    is Nickel-Cadmium 
    (Ni-Cad) 
    and 
    is considered 
    to 
    be 
    a toxic
    material 
    by 
    the 
    Environmental 
    Protection 
    Agency
    .Before 
    disposing 
    of 
    dam-
    aged 
    or 
    worn 
    out 
    Ni-Cad 
    batter
    y packs, 
    check 
    with 
    your 
    State 
    Environmental
    Protection 
    Agency 
    to 
    find 
    out 
    about 
    special 
    restrictions 
    on 
    the 
    disposal 
    of 
    these
    batter
    y packs, 
    take 
    them 
    to 
    your 
    local 
    recycling 
    center 
    for 
    proper 
    disposal, 
    or
    call 
    1-800-822-8837
    .
    The 
    batter
    y is 
    not 
    fully 
    charged. 
    Before 
    first 
    use, 
    the 
    batter
    y pack 
    requires 
    3-5 
    hours 
    charge 
    time 
    to 
    be 
    fully 
    charged. 
    Subsequent 
    recharging 
    needs 
    1 hour
    for 
    the 
    batter
    y to 
    be 
    fully 
    charged. 
    Always 
    switch 
    to 
    a fresh 
    batter
    y when 
    tool 
    performance 
    begins 
    to 
    diminish.
    Severe heat is most destructive to a battery; the more heat generated, the faster
    the battery loses power. A battery that gets too hot can have a shortened life. 
    Never 
    over
    -discharge 
    a batter
    y by 
    using 
    the 
    tool 
    even 
    after 
    tool 
    performance
    has 
    decreased.
    Do 
    not 
    attempt 
    to 
    discharge 
    a tool’
    s batter
    y by 
    continuing 
    to
    pull 
    on 
    the 
    tool 
    trigger
    . When 
    tool 
    per
    formance 
    begins 
    to 
    diminish, 
    stop 
    the 
    tool
    and 
    recharge 
    the 
    batter
    y for 
    optimal 
    per
    formance.
    Charge 
    batter
    y pack 
    at 
    ambient 
    temperatures 
    between 
    50°
    F – 104°
    F. 
    Store 
    tool 
    and 
    batter
    y pack 
    in 
    locations 
    where 
    temperatures 
    will 
    not 
    exceed
    120°F
    . This 
    is important 
    to 
    prevent 
    serious 
    damage 
    to 
    the 
    batter
    y cells.
    The 
    batter
    y pack 
    should 
    always 
    be 
    recharged 
    when 
    the 
    Cordless 
    Drill 
    begins 
    to
    run 
    slowly
    . 
    When 
    batter
    y pack 
    is 
    not 
    in 
    use, 
    keep 
    it away 
    from 
    other 
    metal 
    objects 
    such 
    as
    paper 
    clips, 
    coins, 
    keys, 
    nails, 
    screws 
    or 
    other 
    small 
    metal 
    objects 
    that 
    can
    make 
    a connection 
    from 
    one 
    terminal 
    to 
    another
    .Shorting 
    the 
    batter
    y terminals
    together 
    may 
    cause 
    sparks, 
    burns, 
    or 
    fire.
    9
    FUNCTIONAL 
    DESCRIPTION
    CONTROLS 
    AND 
    COMPONENTS:
    1. 
    Batter
    y Pack
    2. 
    Release 
    Buttons 
    on 
    Each 
    Side
    3. 
    Charger 
    4. 
    Indicator 
    Lights
    5. 
    Saw 
    Shoe
    6. 
    Trigger 
    Switch
    COMPONENT
    MODEL 
    NUMBER
    BA
    TTER
    Y PACK
    690549
    CHARGER
    690543
    SA
    W 
    BLADES
    690865
    7. 
    Lock-Off 
    Button
    8. 
    Rubber 
    Grip
    9. 
    Blade 
    Clamp 
    Knob
    ACCESSORIES:10. 
    Saw 
    Blades 
    (2)
    1
    2
    8
    9
    6
    7
    5
    10
    3
    4
    ®  
    						
    							CHARGING 
    BA
    TTER
    Y PACK
    CHARGE 
    BA
    TTER
    Y PACK:
    1. 
    Plug 
    the 
    charger 
    into 
    the 
    nearest 
    120 
    volt 
    electrical 
    outlet.
    2. 
    Make 
    sure 
    the 
    trigger 
    on 
    the 
    Cordless
    Reciprocating 
    Saw 
    is in the 
    “OFF”
    position 
    and 
    remove 
    the 
    batter
    y pack 
    from 
    the 
    Cordless
    Reciprocating 
    Saw
    .
    3. 
    Insert 
    the 
    batter
    y pack
    into 
    the 
    charger
    . Be 
    sure 
    that 
    the 
    batter
    y pack 
    is fully 
    seated 
    in the 
    charger
    . Do
    not 
    for
    ce. 
    4. 
    The 
    red 
    indicator 
    light 
    should 
    come 
    “ON”
    indicating 
    that 
    the 
    batter
    y pack 
    is in
    a “Fast 
    Charge” 
    mode. 
    If the 
    green 
    indicator 
    light 
    comes 
    “ON”
    , then 
    the 
    batter
    y
    is already 
    fully 
    charged.
    5. 
    After 
    approximately 
    one 
    hour 
    of 
    charging, 
    the 
    red 
    indicator 
    light 
    should 
    go
    “OFF” 
    and 
    the 
    green 
    light 
    should 
    come 
    “ON” 
    indicating 
    that 
    the 
    batter
    y is fully
    charged 
    and 
    the 
    charger 
    is now 
    in a “Trickle 
    Charge” 
    mode.
    6. 
    The 
    batter
    y can 
    be 
    left 
    in a “Trickle 
    Charge” 
    mode 
    until 
    ready 
    to 
    use.
    IMPOR
    TANT 
    INFORMA
    TION 
    FOR 
    RECHARGING 
    HOT 
    BA
    TTERIES
    When 
    using 
    your 
    Cordless 
    Reciprocating 
    Saw 
    continuously
    , the 
    batteries 
    in 
    your 
    batter
    y pack 
    will 
    become 
    hot. 
    You 
    should 
    let 
    a hot 
    batter
    y pack 
    cool 
    down 
    for
    approximately 
    30 
    minutes 
    before 
    attempting 
    to 
    recharge. 
    When 
    the 
    batter
    y pack
    becomes 
    discharged 
    and 
    is 
    hot, 
    the 
    red 
    light 
    on 
    the 
    charger 
    will 
    flash. 
    When 
    the 
    batter
    y pack 
    cools 
    down, 
    the 
    red 
    light 
    will 
    glow 
    continuously 
    to 
    indicate 
    fast 
    charging 
    mode, 
    1-hour 
    charge 
    time.
    This 
    will 
    occur 
    when 
    continuous 
    use 
    of 
    your 
    Cordless
    Reciprocating 
    Saw 
    causes 
    the 
    batter
    y pack 
    to 
    become 
    hot. 
    It does 
    not 
    occur
    under 
    normal 
    circumstances.
    12
    REMOVING 
    / ATTACHING 
    BA
    TTER
    Y PACK
    REMOVE 
    BA
    TTER
    Y PACK:
    1. 
    Press 
    both 
    release 
    buttons 
    on 
    either 
    side 
    of 
    the 
    Cordless
    Reciprocating 
    Saw 
    to
    release 
    the 
    batter
    y
    pack.
    2. 
    Pull 
    batter
    y pack 
    free 
    of
    Cordless 
    Reciprocating 
    Saw
    .
    ATTACH 
    BA
    TTER
    Y PACK:
    1. 
    Align 
    the 
    raised 
    portion 
    of 
    the 
    batter
    y
    pack 
    with 
    the 
    groove 
    in the 
    batter
    y com-
    partment 
    of 
    the 
    Cordless 
    Reciprocating 
    Saw
    .
    2. Press the battery pack into place. Make sure the latches are securely fastened. Do
    not use the Cordless Reciprocating Saw if the battery pack is not seated properly. 
    CHARGER
    Before 
    using 
    batter
    y charger
    , please 
    read 
    carefully 
    all
    instructions 
    and 
    cautionar
    y markings 
    on 
    batter
    y charger
    , batter
    y pack 
    and
    product 
    using 
    batter
    y.
    Use 
    only 
    the 
    charger 
    which 
    accompanied 
    your 
    product 
    or 
    direct 
    replacement 
    as
    listed 
    in 
    this 
    manual. 
    Do 
    not 
    substitute 
    any 
    other 
    charger
    . Use 
    only 
    Alltrade
    approved 
    chargers 
    with 
    your 
    product.
    Do 
    not 
    disassemble 
    charger
    .
    Do 
    not 
    use 
    charger 
    if it has 
    been 
    damaged, 
    left 
    outdoors 
    in 
    the 
    rain, 
    snow
    , wet
    or 
    damp 
    environments, 
    or 
    immersed 
    in 
    liquid.
    The 
    batter
    y pack 
    and 
    charger 
    heat 
    during 
    charging. 
    Place 
    the 
    charger 
    on 
    a flat, 
    non-flammable 
    sur
    face 
    away 
    from 
    flammable 
    materials 
    with 
    at 
    least 
    four 
    inches 
    of
    clearance 
    to 
    allow 
    proper 
    air 
    circulation 
    around 
    the 
    charger 
    and 
    batter
    y pack.
    When 
    the 
    batter
    y pack 
    requires 
    recharging, 
    a 1 hour 
    charge 
    allows 
    the 
    tool 
    to
    operate 
    at 
    full 
    power
    .A charging 
    indicator 
    light 
    on 
    the 
    charger 
    will 
    illuminate 
    to
    show 
    that 
    charging 
    is taking 
    place. 
    11
    BATTERY PACK
    LED
    LIGHT
    BATTERY
    CHARGER
    RELEASE 
    BUTTON  
    						
    							OPERA
    TING 
    THE 
    RECIPROCA
    TING 
    SA
    W
    Be aware that this tool is always in an operating condition
    because 
    it does 
    not 
    have 
    to 
    be 
    plugged 
    into 
    an 
    electrical 
    outlet.
    Always 
    turn
    the 
    switch 
    “OFF”
    and 
    remove 
    the 
    batter
    y pack 
    before 
    changing 
    blades.
    VARIABLE 
    SPEED 
    TRIGGER 
    SWITCH
    Never 
    tape 
    the 
    trigger 
    switch 
    down 
    to 
    provide 
    continuous
    high 
    speed.
    The 
    tool 
    may 
    fail 
    under 
    such 
    conditions 
    causing 
    fire 
    or 
    personal
    injur
    y.
    The 
    lock-off 
    button 
    helps 
    prevent 
    accidental 
    starting.
    This 
    button 
    can 
    be 
    pressed 
    from 
    either 
    side.
    THIS 
    TOOL 
    IS 
    CONTROLLED 
    BY 
    A TRIGGER 
    SWITCH:
    • The 
    speed 
    of 
    the 
    Cordless 
    Reciprocating 
    Saw 
    depends 
    on 
    the 
    amount 
    of 
    pressure 
    applied 
    on 
    the 
    trigger
    . The 
    further 
    the 
    trigger 
    is pressed, 
    the 
    faster 
    the 
    tool 
    will 
    go.
    • Press the lock-off button, then pull the “ON/OFF”trigger to turn the Cordless
    Reciprocating Saw“ON”
    . To turn 
    the 
    Cordless 
    Reciprocating 
    Saw 
    “OFF”
    , 
    release 
    the 
    trigger 
    switch.
    14
    ASSEMBL
    Y
    Failure 
    to 
    remove 
    the 
    batter
    y pack 
    from 
    the 
    saw 
    before
    removing 
    the 
    blade 
    could 
    result 
    in 
    accidental 
    starting 
    and 
    serious 
    personal
    injur
    y.
    ATTACHING 
    / REMOVING 
    BLADE
    • Remove 
    the 
    batter
    y pack.
    TO 
    ATTACH 
    BLADE:
    • Rotate 
    the 
    clamp 
    knob 
    clockwise 
    and 
    hold 
    to 
    retract 
    the 
    clamping 
    jaws 
    inside
    the 
    clamp.
    •Insert 
    the 
    shank 
    of 
    the 
    blade 
    into 
    the 
    clamp 
    until 
    the 
    hole 
    in the 
    shank 
    engages
    the 
    dent 
    ball 
    in the 
    clamp.
    • Release 
    the 
    clamp 
    knob 
    to 
    tighten 
    and 
    secure 
    the 
    blade 
    in place.
    • Replace 
    the 
    batter
    y pack.
    TO 
    REMOVE 
    BLADE:
    • Rotate 
    the 
    clamp 
    knob 
    clockwise 
    and 
    hold 
    to 
    retract 
    the 
    clamping 
    jaws 
    inside
    the 
    clamp. 
    • Pull 
    the 
    blade 
    off 
    the 
    clamp.
    • Replace 
    the 
    batter
    y pack.
    13
    TRIGGER
    LOCK-ON
    BUTTON
    BLADE CLAMP  
    						
    							PLUNGE 
    CUTTING
    Never 
    feed 
    the 
    blade 
    into 
    the 
    work 
    piece 
    until 
    the 
    blade
    is 
    at 
    full 
    speed. 
    If the 
    blade 
    is 
    not 
    at 
    full 
    speed, 
    the 
    saw 
    may 
    kick 
    back 
    causing 
    serious 
    personal 
    injur
    y. 
    • Mark 
    out 
    the 
    line 
    to 
    be 
    cut 
    so 
    it is easily 
    visible.
    • Start 
    inside 
    the 
    area 
    to 
    be 
    cut 
    out.
    • Depress 
    the 
    lock-on 
    button 
    and 
    press 
    the 
    trigger 
    to 
    start 
    the 
    saw
    .
    • Set 
    the 
    shoe 
    against 
    the 
    work 
    piece.
    • When 
    the 
    blade 
    reaches 
    full 
    speed, 
    slowly 
    feed 
    the 
    blade 
    into 
    the 
    work 
    piece.
    MET
    AL 
    CUTTING
    Never 
    use 
    gasoline 
    or 
    any 
    flammable 
    liquid 
    as 
    a 
    lubricant. 
    Sparking 
    from 
    the 
    motor 
    may 
    cause 
    it to 
    ignite 
    into 
    flames.
    • When 
    cutting 
    metals 
    other 
    then 
    copper
    , brass 
    or 
    aluminum, 
    always 
    use 
    a lubri-
    cant, 
    such 
    as 
    cutting 
    oil, 
    to 
    keep 
    the 
    blade 
    cool. 
    This 
    will 
    prolong 
    the 
    life 
    of 
    the
    blade 
    as 
    well 
    as 
    speeding 
    up 
    the 
    cutting 
    process.
    • Make 
    sure 
    the 
    work 
    piece 
    is held 
    securely 
    in place. 
    Hold 
    smaller 
    pieces, 
    such 
    as
    pipe 
    or 
    conduit, 
    in a vise 
    or 
    attach 
    to 
    the 
    workbench 
    with 
    clamps.
    • To eliminate 
    vibration, 
    always 
    cut 
    close 
    to 
    the 
    clamping 
    point.
    • When cutting thin sheets of metal, place a piece of plywood on either side to control
    vibration 
    and 
    prevent 
    tearing.
    16
    GENERAL 
    CUTTING
    Always 
    hold 
    the 
    saw 
    in 
    front 
    of 
    you 
    and 
    away 
    from 
    your 
    body
    . Keep 
    your
    hands 
    and 
    feet 
    well 
    away 
    from 
    the 
    work 
    piece. 
    Never 
    feed 
    the 
    blade 
    into 
    the 
    work 
    piece 
    until 
    the 
    blade 
    is 
    at 
    full 
    speed. 
    If the 
    blade 
    is 
    not 
    at 
    full 
    speed, 
    the 
    saw 
    may 
    kick 
    back 
    causing 
    serious 
    personal 
    injur
    y. 
    Use 
    proper 
    blade 
    for 
    the 
    particular 
    cutting 
    application.
    • Put 
    on 
    eye 
    protection.
    • Clear 
    the 
    saw 
    of 
    any 
    foreign 
    material.
    • Make 
    sure 
    the 
    work 
    piece 
    is held
    securely 
    in place. 
    Hold 
    smaller
    pieces 
    in a vise 
    or 
    attach 
    to 
    the
    workbench 
    with 
    clamps.
    • Mark 
    out 
    the 
    line 
    to 
    be 
    cut 
    so 
    it is easily 
    visible.
    • Pull 
    the 
    trigger 
    to 
    start 
    the 
    saw
    .
    • Set 
    the 
    shoe 
    against 
    the 
    work 
    piece.
    • When 
    the 
    blade 
    reaches 
    full 
    speed, 
    slowly 
    feed 
    the 
    blade 
    into 
    the 
    work 
    piece.
    15  
    						
    							ACCESSORIES
    Use 
    only 
    accessories 
    that 
    are 
    recommended 
    by 
    the 
    manufacturer 
    for 
    your 
    model.
    Accessories 
    that 
    may 
    be 
    suitable 
    for 
    one 
    tool 
    may 
    become 
    hazardous 
    when 
    used 
    on
    another 
    tool.
    Always 
    attach 
    grounded 
    (3-prong) 
    extension 
    cords 
    to 
    grounded 
    (3-hole) 
    outlets.
    If you 
    must 
    use 
    an 
    extension 
    cord, 
    be 
    sure 
    that 
    the 
    gauge 
    is large 
    enough 
    to carr
    y
    the 
    amount 
    of 
    current 
    necessar
    y for 
    your 
    power 
    tool.
    If not, 
    your 
    tool 
    may 
    experi-
    ence 
    a loss 
    of 
    power
    , excessive 
    voltage 
    drop 
    or 
    overheating. 
    The 
    smaller 
    the 
    gauge
    number
    , the 
    heavier 
    the 
    cord 
    (see 
    table 
    on 
    next 
    page).
    RECOMMENDED 
    SIZES 
    OF 
    EXTENSION 
    CORDS 
    120 
    VOL
    T AC 
    60 
    HZ 
    TOOLS
    TOOL 
    CURRENT 
    RA
    TING
    CONDUCTOR 
    SIZE 
    IN 
    A.W
    .G
    AMPERE
    10FT
    .
    25FT
    .
    50FT
    .
    100FT
    .
    3-6
    18
    18
    18
    18
    6-8
    18
    18
    18
    16
    8-10
    18
    18
    18
    14
    10-12
    16
    16
    14
    14
    12-16
    14
    12
    12
    -
    16-20
    12
    12
    12
    -
    SPECIFICA
    TIONS
    SPECIFICA
    TIONS
    Voltage
    19.2V 
    Length 
    of 
    Stroke
    22mm 
    (7/8)
    Switch
    Variable 
    Speed 
    with 
    Brake
    Charger 
    Input
    120V 
    60Hz
    Charging 
    Time
    Approx. 
    1 hour
    No 
    Load 
    Speed 
    (RPM)
    0-3200/min
    Batter
    y Type
    Ni-CadPROTECTING 
    THE 
    ENVIRONMENT
    BA
    TTERIES
    Alltrade 
    batteries 
    can 
    be 
    recharged 
    many 
    times. 
    At 
    the 
    end 
    of 
    their 
    useful 
    life, 
    recycle 
    batteries 
    with 
    due 
    care 
    for 
    our 
    environment. 
    Ni-Cad 
    and 
    Ni-MH 
    batteries 
    are 
    recyclable. 
    Take 
    them 
    to 
    your 
    local 
    recycling 
    center
    or call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.
    18
    MAINTENANCE 
    AND 
    CLEANING
    Always 
    remove 
    the 
    batter
    y pack 
    before 
    attempting
    cleaning 
    or 
    maintenance.
    This 
    Cordless 
    Reciprocating 
    Saw 
    is 
    lubricated 
    before 
    it leaves 
    the 
    factor
    y. This 
    lubrication 
    should 
    last 
    for 
    the 
    life 
    of 
    the 
    tool. 
    No 
    further 
    lubrication 
    is required.
    Use 
    only 
    mild 
    soap 
    and 
    a damp 
    cloth 
    to 
    clean 
    the 
    tool.
    Never 
    let 
    any 
    liquid 
    get
    inside 
    the 
    casing. 
    Never 
    immerse 
    any 
    part 
    of 
    the 
    tool 
    in 
    a liquid. 
    Always 
    keep 
    the
    ventilation 
    openings 
    clear
    .
    Always 
    clean 
    the 
    batter
    y pack 
    using 
    only 
    a dry cloth. 
    Do 
    not 
    use 
    liquids. 
    Always 
    unplug 
    the 
    charger 
    before 
    cleaning 
    it.
    Regularly 
    clean 
    the 
    ventilation 
    slots 
    in 
    your 
    tool 
    and 
    charger 
    using 
    only 
    a soft
    brush 
    or 
    dry cloth.
    Inspect 
    all 
    mounting 
    screws 
    regularly
    . Tighten 
    any 
    loose 
    screws. 
    Failure 
    to 
    keep
    the 
    mounting 
    screws 
    tight 
    could 
    result 
    in 
    serious 
    injuries.
    Never 
    open 
    the 
    Cordless 
    Reciprocating 
    Saw 
    case, 
    batter
    y pack 
    or 
    charger
    .Do 
    not
    attempt 
    to 
    repair 
    the 
    Cordless 
    Reciprocating 
    Saw
    , batter
    y pack 
    or 
    charger 
    yourself.
    Opening 
    any 
    of 
    these 
    parts 
    will 
    void 
    your 
    warranty
    .
    17
    OIL  
    						
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