AllTrade Kawasaki 18V Cordless Drill 840108 User Manual

							18V BATTERY-OPERATED RECIPROCATING SAW
INSTRUCTION MANUAL
COMPONENT
#840108
87-1904-60957
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR 
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE
DIRECTED TO:
©COPYRIGHT 2005 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
840108_18V Black Cordless Reciprocating Saw
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS
PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT
LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS
PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL,
HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE 
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR 
COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US.
FOR CUSTOMER SERVICE
POUR LE SERVICE APRÉS VENTE
OU DU CONSOMMATEUR
PARA EL SERVICIO
PARA EL CONSUMIDOR1-800-590-3723
Printed in China 
Imprimé dans la Chine French 
Impreso en China Spanish 
						

							CONGRATULATIONS!
Thanks for choosing this product. At Alltrade, our aim is to provide you with quality
products at an affordable price, and we want you to be totally satisfied with your
product and our Customer Service. If any help and advice is needed, please 
contact us at 1-800-590-3723. Properly cared for, this tool will give you many 
years of satisfaction.
INTENDED USE
This tool is intended for consumer use only. Your charger and/or adapter has been
designed for charging batteries of the type approved and supplied with this tool.
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS
READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to
follow all instructions listed below may result in electric shock, fire and/or 
serious personal injury.
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible
conditions and practices that may occur when operating, maintaining and cleaning
power tools.
Always use common sense and pay particular attention to all the DANGER, 
WARNING, CAUTIONand NOTEstatements of this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
!DANGERindicates an imminently hazardous 
situation which, if not avoided, will result in death
or serious injury.
!WARNINGindicates a potentially hazardous 
situation which, if not avoided, could result in
death or serious injury.
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION ONE
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS  . . 2
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS  . . . . . . . . 2-3
IMPORTANT SAFEGUARDS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WORK AREA  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PERSONAL SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
TOOL USE AND CARE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAFETY RULES FOR CORDLESS RECIPROCATING SAW  . . . . . . . . 6-7
SECTION TWO
SPECIFIC SAFETY RULES AND/OR SYMBOLS  . . . . . . . . . . . . . . . . . . . 7
BATTERY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
REMOVING / ATTACHING BATTERY PACK  . . . . . . . . . . . . . . . . . . . 9
CHARGER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
CHARGING BATTERY PACK  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SYMBOLS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION THREE
OPERATING INSTRUCTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
VARIABLE SPEED TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . 13
ATTACHING / REMOVING BLADE  . . . . . . . . . . . . . . . . . . . . . . . . . . 14
GENERAL CUTTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PLUNGE CUTTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
METAL CUTTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION FOUR
MAINTENANCE AND CLEANING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ACCESSORIES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PROTECTING THE ENVIRONMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  . . . . . . . . . . . . . . 20
SECTION FIVE
2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24
12 
						

							WORK AREA
Keep your work area clean and well lit.Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of 
flammable liquids, gases or dust.Power tools create sparks which may ignite the
dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. 
ELECTRICAL SAFETY
Do not abuse the cord. Never use the cord to carry the tool. Keep the cord away
from heat, oil, sharp edges, or moving parts. Replace damaged cords immedi-
ately.Damaged cords may create a fire.
A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger for the battery.A charger that may be
suitable for one type of battery may create a risk of fire when used with another battery.
Use battery operated tool only with specifically designatedbattery pack.Use of any
other batteries may create risk of fire.
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol
or medication.A moment of inattention while operating power tools may result in
serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts.Loose clothes, jewelry or
long hair can be caught in moving parts. 
Avoid accidental starting. Be sure switch is in the locked or “OFF” position
before inserting battery pack. Carrying power tools with your finger on the switch
or inserting battery pack into a tool with the power switch “ON”invites accidents.
Remove adjusting keys or wrenches before turning the tool “ON”.A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
4
!CAUTIONindicates a potentially hazardous 
situation which, if not avoided, may result in
minor or moderate injury.
CAUTIONused without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTEprovides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated make sure it is fully understood.
IMPORTANT SAFEGUARDS
People with electronic devices, such as pacemakers, should consult their
physician(s) before using this product. Operation of electrical equipment in
close proximity to a heart pacemaker could cause interference or failure of
the pacemaker.
WARNING:Some dust created by power sanding, sawing, grinding, drilling and
other construction activities contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints. 
• Crystalline silica from bricks and cement and other masonry products,
and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic particles.
WARNING: Handling the power cord on this product may expose you to lead, a
chemical known to the State of California to cause cancer and birth defects or
other reproductive harm.
Wash hands after handling.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
3 
						

							SERVICE
Tool service must be performed only by qualified repair personnel.Service or
maintenance by unqualified personnel may result in a risk of injury. 
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a risk of shock or injury..
SAFETY RULES FOR CORDLESS RECIPROCATING SAW
Always wear safety goggles or eye protection when using this tool. Use a dust
mask or respirator for applications which generate dust. 
Secure the material being worked on. Never hold it in your hand or across your
legs. Unstable support can cause loss of control and injury.
When using the Cordless Reciprocating Saw, always maintain a firm grip on the
tool with both hands.Never put your hands or feet in the cutting area. Do not grasp
the tool or place your hands too close to the blade. Keep your hands well away from
the blade. Never reach underneath the tool while the blade is in motion. Do not use
your legs or feet to stabilize the work piece. 
Position yourself to avoid being caught between the tool or side handle and walls
or posts.Should the blade become bound or jammed in the work, it could result in
loss of control and injury. 
Do not run the Cordless Reciprocating Saw while carrying it at your side.A moving
blade could cause serious personal injury.
Disconnect battery pack from tool and place the switch in the locked or “OFF”
position before making any assembly, adjustments, changing accessories, per-
forming any inspection, maintenance or cleaning procedures. Such preventive
safety measures reduce the risk of starting the tool accidentally which could cause
serious personal injury.
Do not use the Cordless Reciprocating Saw if it has been damaged, left outdoors
in the rain, snow, wet or damp environments, or immersed in liquid.
Do not use dull or damaged blades.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
6
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions..
TOOL USE AND CARE
Use clamps or other practical ways to secure and support the workpiece to a 
stable platform.Holding the work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your application.The correct tool will
do the job better and safer at the rate for which it is designed.
Do not use the tool if the power switch does not turn it “ON” or “OFF”.A tool that
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or “OFF” position
before making any adjustments, changing accessories, or storing the tool. Such pre-
ventative safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons.Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal to another. Shorting the battery terminals
together may cause sparks, burns or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control. 
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using.Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may create a risk of injury when used
on another tool.
5 
						

							The battery is not fully charged. Before first use, the battery pack requires 
8-10 hours charge time to be fully charged. Subsequent recharging needs 3-5
hours for the battery to be fully charged. 
Always switch to a fresh battery when tool performance begins to diminish.
Severe heat is most destructive to a battery; the more heat generated, the faster
the battery loses power. A battery that gets too hot can have a shortened life. 
Never over-discharge a battery by using the tool even after tool performance
has decreased.Do not attempt to discharge a tool’s battery by continuing to
pull on the tool trigger. When tool performance begins to diminish, stop the tool
and recharge the battery for optimal performance.
Charge battery pack at ambient temperatures between 50° F – 104° F. 
Store tool and battery pack in locations where temperatures will not exceed
120°F. This is important to prevent serious damage to the battery cells.
The battery pack should always be recharged when the Cordless Drill begins to
run slowly. 
When battery pack is not in use, keep it away from other metal objects such as
paper clips, coins, keys, nails, screws or other small metal objects that can
make a connection from one terminal to another.Shorting the battery terminals
together may cause sparks, burns, or fire.  
8
When restarting a saw in the workpiece, check that teeth are not engaged in the
material.
Keep the handle of the Cordless Reciprocating Saw dry, clean, and free from oil
and grease.
Be extra careful when cutting in high or hard-to-reach locations.Be on the 
lookout for hidden wires and falling debris.
Maintain labels and nameplates on the Cordless Reciprocating Saw.These carry
important information. If unreadable or missing, contact Alltrade for a replacement.
SPECIFIC SAFETY RULES AND/OR SYMBOLS
Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring.Contact with a “live” wire will also make
exposed metal parts of the tool “live” and shock the operator.
BATTERY
Before using battery pack, please read carefully all instructions and cautionary
markings on battery pack, battery charger and product using battery.
Do not incinerate the battery pack even if it is severely damaged or is 
completely worn out.The battery pack can explode. 
Do not carry battery packs in aprons, pockets, or tool boxes, product kit
boxes, drawers, etc. with loose metal objects.Battery pack terminals could
be short circuited causing damage to the battery pack, severe burns or fire.
The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic
material by the Environmental Protection Agency.Before disposing of dam-
aged or worn out Ni-Cad battery packs, check with your State Environmental
Protection Agency to find out about special restrictions on the disposal of these
battery packs, take them to your local recycling center for proper disposal, or
call 1-800-CLEANUP.
7 
						

							9
The battery pack and charger heat during charging. Place the charger on a flat, 
non-flammable surface away from flammable materials with at least four inches of
clearance to allow proper air circulation around the charger and battery pack.
When the battery pack requires recharging, a 3-5 hour charge allows the tool to
operate at full power.A charging indicator light on the charger will illuminate to
show that charging is taking place. 
CHARGING BATTERY PACK
CHARGE BATTERY PACK:
1. Make sure the trigger on 
the Cordless Reciprocating
Saw is in the “OFF”
position and remove 
the battery pack 
from the Cordless 
Reciprocating Saw.
2. Plug 120V AC Adapter into
household outlet and into
side of battery charger.
Insert battery pack into 
battery charger. LED light
will turn green when 
battery pack is fully
charged (approx. 3 hours).
3. When fully charged, reattach battery pack onto Cordless Reciprocating Saw,
making certain latches fasten securely. Cordless Reciprocating Saw will not 
operate properly if the battery pack is not seated properly.
10
REMOVING / ATTACHING BATTERY PACK
REMOVE BATTERY PACK:
1. Press both release 
buttons on either 
side of the Cordless
Reciprocating Saw to
release the battery pack.
2. Pull battery pack free of 
Cordless Reciprocating Saw.
ATTACH BATTERY PACK:
1. Align the raised portion of the battery pack 
with the groove in the battery compartment 
of the Cordless Reciprocating Saw.
2. Press the battery pack into place. Make sure the latches are securely fastened.
Do not use the Cordless Reciprocating Saw if the battery pack is not seated
properly. 
CHARGER
Before using battery charger, please read carefully all
instructions and cautionary markings on battery charger, battery pack and
product using battery.
The charger will not automatically turn “OFF” when the
battery pack is fully charged.The charging indicator light will remain “ON”
until the charger is disconnected from the electrical outlet. 
Use only the charger which accompanied your product or direct replacement as
listed in this manual. Do not substitute any other charger. Use only Alltrade
approved chargers with your product.
Do not disassemble charger.
Do not use charger if it has been damaged, left outdoors in the rain, snow, wet
or damp environments, or immersed in liquid.
RELEASE BUTTON
BATTERY PACK
120V AC 
ADAPTER
LED LIGHT
BATTERY
CHARGER 
						

							SYMBOLS
IMPORTANT: Some of the following symbols may be used on your tool. Please
study them and learn their meaning. Proper interpretation of these symbols will
allow you to operate the tool better and safer.SYMBOL NAME EXPLANATION
V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight
Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation
min Minutes Times Seconds Time

Diameter Size of Drill Bits, 
Grinding Wheels, etc.
No load speed No-load Rotational Speed
.../min Revolutions per Minute Revolutions, Surface Speed, 
Strokes, etc. per Minute
1,2,3, … Ring Selector Settings Speed, Torque or Position Settings
OPERATING INSTRUCTIONS
Be aware that this tool is always in an operating condition
because it does not have to be plugged into an electrical outlet.Always turn
the switch “OFF”and remove the battery pack before changing blades.
CONTROLS AND COMPONENTS:
1. Battery Pack
2. Release Buttons on Each Side
3. 120V AC Adapter
4. Charger 
5. LED Charging Indicator
6. Saw Shoe
7. Trigger Switch
COMPONENT MODEL NUMBERBATTERY PACK 690506120V AC ADAPTER 690074CHARGER 690072ALLEN WRENCH 690090SAW BLADES 690089
12 11
8. Lock-Off Button
9. Rubber Grip
10. Allen Wrench
ACCESSORIES:
11. Saw Blades (2)
1
6
2
7
8
5
9
10
113
4 
						

							ATTACHING / REMOVING BLADE
Failure to remove the battery pack from the saw before
removing the blade could result in accidental starting and serious personal
injury.
• Remove the battery pack.
• Use the allen wrench to loosen the blade clamp screw on the side of the saw by
turning it counter-clockwise. Do not remove the screw entirely.
TO ATTACH BLADE:
• Press the hole in the shank of the
blade onto the pin in the saw bar.
Make sure that the teeth of the 
blade are facing downward.
• Tighten the blade clamp screw 
back into place. 
• Remove allen wrench.
• Replace the battery pack.
14
VARIABLE SPEED TRIGGER SWITCHNever tape the trigger switch down to provide continuous
high speed.The tool may fail under such conditions causing fire or personal
injury.
The lock-off button helps prevent accidental starting.
This button can be pressed from either side.
THIS TOOL IS CONTROLLED 
BY A TRIGGER SWITCH:
• The speed of the Cordless Reciprocating Saw depends
on the amount of pressure applied on 
the trigger. The further the trigger is pressed, 
the faster the tool will go.
• Press the lock-off button, then pull the “ON/OFF”trigger to turn the Cordless
Reciprocating Saw“ON”. To turn the Cordless Reciprocating Saw “OFF”, 
release the trigger switch. 
13
TO REMOVE BLADE:
• Pull the hole in the shank of the blade
off the pin in the saw bar.
• Tighten the blade clamp screw back
into place. 
• Remove allen wrench.
• Replace the battery pack.
TRIGGER
LOCK-ON
BUTTON
BLADE CLAMP 
						

							PLUNGE CUTTING
Never feed the blade into the work piece until the blade
is at full speed. If the blade is not at full speed, the saw may kick back 
causing serious personal injury. 
• Mark out the line to be cut so it is easily visible.
• Start inside the area to be cut out.
• Depress the lock-on button and press the trigger 
to start the saw.
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
16
GENERAL CUTTING
Always hold the saw in front of you and away from your body. Keep your
hands and feet well away from the work piece. 
Never feed the blade into the work piece until the blade is at full speed. 
If the blade is not at full speed, the saw may kick back causing serious 
personal injury. 
Use proper blade for the particular cutting application.
• Put on eye protection.
• Clear the saw of any 
foreign material.
• Make sure the work piece is held
securely in place. Hold smaller pieces in a
vise or attach to the workbench with clamps.
• Mark out the line to be cut so it is easily visible.
• Pull the trigger to start the saw.
• Set the shoe against the work piece.
• When the blade reaches full speed, slowly feed the blade into the work piece.
15 
						

							MAINTENANCE AND CLEANINGAlways remove the battery pack before attempting
cleaning or maintenance.
This Cordless Reciprocating Saw is lubricated before 
it leaves the factory. This lubrication should last for the life of the tool. No 
further lubrication is required.
Use only mild soap and a damp cloth to clean the tool.Never let any liquid get
inside the casing. Never immerse any part of the tool in a liquid. Always keep the
ventilation openings clear.
Always clean the battery pack using only a dry cloth. Do not use liquids. 
Always unplug the charger before cleaning it.
Regularly clean the ventilation slots in your tool and charger using only a soft
brush or dry cloth.
Inspect all mounting screws regularly. Tighten any loose screws. Failure to keep
the mounting screws tight could result in serious injuries.
Never open the Cordless Reciprocating Saw case, battery pack or charger.Do not
attempt to repair the Cordless Reciprocating Saw, battery pack or charger yourself.
Opening any of these parts will void your warranty.
ACCESSORIES
Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.
If you must use an extension cord, be sure that the gauge is large enough to carry
the amount of current necessary for your power tool.If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table on next page).
18
METAL CUTTING
Never use gasoline or any flammable liquid as a 
lubricant. Sparking from the motor may cause it to ignite into flames.
• When cutting metals other then copper, brass or aluminum, always use a lubricant,
such as cutting oil, to keep the blade cool. This will prolong the life of the blade as
well as speeding up the cutting process.
• Make sure the work piece is held securely in place. Hold smaller pieces, such as
pipe or conduit, in a vise or attach to the workbench with clamps.
• To eliminate vibration, always cut close to the clamping point.
• When cutting thin sheets of metal, place a piece of plywood on either side to control
vibration and prevent tearing.
17
OIL