AllTrade Kawasaki 1 Gal Air Compressor 840700 User Manual
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A AI IR R C CO ON NT TI IN NU UE ES S T TO O L LE EA AK K A AT T M MO OT TO OR R/ /P PR RE ES SS SU UR RE E S SW WI IT TC CH H R RE EL LE EA AS SE E V VA AL LV VE E A AF FT TE ER R M MO OT TO OR R S ST TO OP PS S: :P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Defective pilot valve, the check Remove, clean or replace.valve is stuck open. A AI IR R C CO ON NT TI IN NU UE ES S T TO O L LE EA AK K A AT T M MO OT TO OR R/ /P PR RE ES SS SU UR RE E S SW WI IT TC CH H R RE EL LE EA AS SE E V VA AL LV VE E W WH HI IL LE E M MO OT TO OR R I IS S R RU UN NN NI IN NG G: :P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Defective motor/pressure switch Replace. Check valve stuck in open Replace check valve. position. D DA AN NG GE ER R – Do not disassemble the check valve with tank pressurized. Open tank petcock valve to allow air to escape from tank prior to servicing. A AI IR R L LE EA AK KS S F FR RO OM M S SA AF FE ET TY Y R RE EL LI IE EF F V VA AL LV VE E: : P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Possible defective safety Operate safety relief valve manually by pulling relief valve. on ring. If it still leaks, it should be replaced.Excessive tank pressure. Defective motor/pressure switch. Replace. A AI IR R L LE EA AK KS S A AT T F FI IT TT TI IN NG GS S: :P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Fittings are not tight enough. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVERTIGHTEN. A AI IR R L LE EA AK KS S I IN N A AI IR R T TA AN NK K: : P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Defective or rusted air tank. Air tank must be replaced. DO NOT ATTEMPT TO REPAIR AIR TANK! A AI IR R B BL LO OW WI IN NG G F FR RO OM M I IN NL LE ET T F FI IL LT TE ER R: : P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Damaged inlet (reed) valve. Contact Consumer Helpline at 1-800-590-3723. 1920 I IN NS SU UF FF FI IC CI IE EN NT T P PR RE ES SS SU UR RE E A AT T A AI IR R T TO OO OL L O OR R A AI IR R A AC CC CE ES SS SO OR RY Y: :P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Pressure regulator knob isAdjust pressure regulator knob to proper setting. not turned to high enough pressure. Defective motor/pressure Replace.regulator switch.Restricted air intake filter. Clean or replace the filter element. Air leaks. Check for leaks by applying soap solution to all fittings and connections. Bubbles will appear at leakage points. Tighten or replace leaking fittings or connections as needed. Hose or hose connections Replace with larger hose or connectors. are too small or long. Air compressor is not large Check the accessory air requirement. If it is enough for air requirement. higher than the CFM or pressure supply of the air compressor, you need a larger air compressor. M MO OI IS ST TU UR RE E I IN N D DI IS SC CH HA AR RG GE E A AI IR R: : P PR RO OB BA AB BL LE E C CA AU US SE E: :S SO OL LU UT TI IO ON N: :Condensation in air tank Drain tank after every use. Drain air tank caused by high level of more often in humid weather and use atmospheric humidity or air an air line filter. compressor is not running long enough.
P PA AR RT TS S L LI IS ST T N NO O. .P PA AR RT T N NO O. .D DE ES SC CR RI IP PT TI IO ON NQ QT TY Y 2122 P PA AR RT TS S L LI IS ST T N NO O. .P PA AR RT T N NO O. .D DE ES SC CR RI IP PT TI IO ON NQ QT TY Y 1 691292-1 Centrifugal Fan 1 2 691292-2 Bolt, M6X16 1 3 691292-3 Washer 6 4 691292-4 Spring Washer 1 5 691292-5 Ball Bearing, 6203 1 6 691292-6 Connected Rod 1 7 691292-7 Bolt, M5X20 1 8 691292-8 Washer, M5 1 9 691292-9 Spring Washer, M5 1 10 691292-10 Crank 1 11 691292-11 Crank case 1 12 691292-12 Motor Cover, Bottom 1 13 691292-13 Bolt, M5X16 2 14 691292-14 Washer, M5 2 15 691292-15 Spring Washer, M5 2 16 691292-16 Hexagon Bolt, M6X16 4 17 691292-17 Motor Stator 1 18 691292-18 Bolt, M4X8 1 19 691292-19 Lock Washer, M4 1 20 691292-20 Ball Bearing, 6204 1 21 691292-21 Motor Rotor 1 22 691292-22 Ball Bearing, 6202 1 23 691292-23 Rear Cover 1 24 691292-24 Hexagon Bolt, M5X90 4 25 691292-25 Spring Washer 4 26 691292-26 Capacitor Support 1 27 691292-27 Capacitor 1 28 691292-28 Bolt, M3X6 2 29 691292-29 Washer, M3 2 30 691292-30 Spring Washer, M3 2 31 691292-31 Hexagon Nut, M8 1 32 691292-32 Lock Washer, M8 1 33 691292-33 Bolt, M5X12 1 34 691292-34 Washer, M5 1 35 691292-35 Spring Washer, M5 1 36 691292-36 Motor Cover, top 1 37 691292-37 Hexagon Bolt, M6X80 4 38 691292-38 Washer, M6 4 39 691292-39 Spring Washer, M6 4 40 691292-40 Cylinder Head 1 41 691292-41 Elbow, 3/8-16X1.5 1 42 691292-42 Valve Gasket, top 1 43 691292-43 Valve Plate 1 44 691292-44 Valve Gasket, middle 1 45 691292-45 Valve Disc 1 46 691292-46 Valve Gasket, bottom 1 47 691292-47 Cylinder 1 48 691292-48 Piston Cover 1
P PA AR RT TS S L LI IS ST T N NO O. .P PA AR RT T N NO O. .D DE ES SC CR RI IP PT TI IO ON NQ QT TY Y 24 23 P PA AR RT TS S D DI IA AG GR RA AM M 41 40 3938 37 36 42 43 44 45 46 47 48 49 50 51 1 234 5678910 11 12 6613 1422 25 29 35 34 33 32 31 3028 27 26 24 23 21 20 19 18 17 15 16 65 54 49 691292-49 Bolt, M6X16 1 50 691292-50 Piston Ring 1 51 691292-51 Rider Ring 1 52 691292-52 Connector, R1/4 1 53 691292-53 Check Valve, R3/8 1 54 691292-54 Coupler 1 55 691292-55 Regulator 1 56 691292-56 Pressure Gauge, 40 1 57 691292-57 Pressure Gauge, 50 1 58 691292-58 Safety Valve 1 59 691292-59 Elbow 1 60 691292-60 Drain Valve 1 61 691292-61 Tank 1 62 691292-62 Rubber Feet 1 63 691292-63 Washer, M5 4 64 691292-64 Bolt, M5X12 4 65 691292-65 Handle Grip 1 66 691292-66 Circuit Breaker 1
P PA AR RT TS S D DI IA AG GR RA AM M 1 1 Y YE EA AR R L LI IM MI IT TE ED D W WA AR RR RA AN NT TY Y A AL LL LT TR RA AD DE E T TO OO OL LS S L LL LC C A AI IR R C CO OM MP PR RE ES SS SO OR RS S Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC (hereinafter “Alltrade”) expressly warrants to the original retail purchaser of the accompanying air compressor and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions) ) to be free from defects in materials and workman- ship during the following periods from the original date of purchase: F Fo or r o on ne e ( (1 1) ) y ye ea ar r f fr ro om m t th he e d da at te e o of f p pu ur rc ch ha as se e: : • Compressor Pump • Tank assembly • Plumbing 25 F Fo or r s si ix x ( (6 6) ) m mo on nt th hs s f fr ro om m d da at te e o of f o or ri ig gi in na al l p pu ur rc ch ha as se e: : • Pressure Switch • Regulator • Pilot Valve • Check Valve • Copper/Stainless Steel Line F Fo or r n ni in ne et ty y ( (9 90 0) ) d da ay ys s f fr ro om m t th he e o or ri ig gi in na al l d da at te e o of f p pu ur rc ch ha as se e: : • Pressure Gauge • Safety Release Valves • Drain Valve • Quick Couplers F Fo or r t th hi ir rt ty y ( (3 30 0) ) d da ay ys s f fr ro om m t th he e o or ri ig gi in na al l d da at te e o of f p pu ur rc ch ha as se e: : • Air Accessories The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody or control of the product, whichever occurred first. This warranty shall be null and void if the product or any component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever. T TH HE ER RE E A AR RE E N NO O W WA AR RR RA AN NT TI IE ES S W WH HI IC CH H E EX XT TE EN ND D B BE EY YO ON ND D T TH HE E D DE ES SC CR RI IP PT TI IO ON N O ON N T TH HE E F FA AC CE E H HE ER RE EO OF F . W Wa ar rr ra an nt ty y P Pe er rf fo or rm ma an nc ce e By purchasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and/or part is promptly returned to Alltrade’s facility postage pre-paid and insured (ADDRESS: ALLTRADE Warranty Claims & Repair, 1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service (TELEPHONE: 1- 800-590-3723.) within the applicable warranty period, with a written request by pur- chaser that Alltrade repair and/or replace the nonconforming item and/or part. We recommend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product include your name, address, phone number, dated proof of purchase (or copy), and a statement about the nature of problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if found to be defective and subject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If Alltrade chooses to replace the prod- uct, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of applicable warranty period(s). Typically, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option, during the above stated warranty periods. Alltrade’s repair and/or 5958 57 56 52 53 60 61 62 63 64
replacement of any nonconforming item and/or part thereof shall constitute fulfill- ment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facil- ity, unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconven- ience, commercial loss or consequential damages. E Ex xc cl lu us si io on ns s This warranty does not cover parts damaged due to normal wear, abnormal condi- tions, misapplication, misuse, abuse, accidents, operation at other than recom- mended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty. The following additional items are not covered under this warranty: pump or valve failure caused by rain, excessive humidity, corrosive environments or other contam- inants; cosmetic defects that do not interfere with compressor functionality; and rusted tanks, including but not limited to rust due to improper drainage or corrosive environments. This warranty shall not apply when: the air compressor has been used for commer- cial or rental purposes; defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unautho- rized use of nonconforming parts; damage is due to abuse (including overloading of the air compressor beyond capacity), improper maintenance, neglect or accident, or the damage is due to use of the air compressor after partial failure or use with improper accessories. Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-deliv- ery services such as assembly, oil or lubricants, and adjustment; maintenance serv- ices that are normally required to maintain the air compressor. The use of other than genuine Alltrade Repair Parts will void warranty. W Wa ar rr ra an nt ty y D Di is sc cl la ai im me er rs s EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUAR- ANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE AIR COMPRESSOR OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARD- LESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTA- TION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTA- TIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PUR-CHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE. EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WAR- RANTY IS MADE WITH REGARD TO THIS AIR COMPRESSOR. ALL EXPRESS AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANU- FACTURE, PURCHASE, USE AND/OR OPERATION OF THE AIR COMPRESSOR OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHAS- ER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MER- CHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE. L Li im mi it ta at ti io on n O Of f L Li ia ab bi il li it ty y IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REP- RESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS REPRESENTA- TIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF THE AIR COMPRESSOR. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS AIR COMPRESSOR SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPEC- IFIED ABOVE. L Li im mi it ta at ti io on ns s o on n W Wa ar rr ra an nt ty y D Di is sc cl la ai im me er rs s Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequen- tial damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. If your product is not covered by this warranty, please call our Customer Service Department at 1-800-590-3727 for general repair information and charges. 28