Algoma Hardwoods Door Details User Manual
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1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 17/20/10 Introduction ........................................................................\ ........................................................................\ .............................2 Metal vs. Wood Vision Panels ........................................................................\ ........................................................................\ .3 Labeled Wood Veneered Lite Beading* V9 ........................................................................\ .....................................................4 Labeled Wood Veneered Lite Beading* V9C ........................................................................\ .................................................5 Labeled FD 1⁄3Hour Wood Lite Beading ........................................................................\ ...........................................................6 Wood Details ........................................................................\ ........................................................................\ ...........................7 Style #110 Labeled Metal Vision Panels ........................................................................\ ..........................................................9 Special Lites ........................................................................\ ........................................................................\ ..........................10 Fusible Link Louver ........................................................................\ ........................................................................\ ...............11 Astragals and Edge Guards ........................................................................\ ........................................................................\ ....12 Rabbets ................................................................\ ........................................................................\ .........................................13 Radius Edges ........................................................................\ ........................................................................\ .........................14 Labeled FD 1⁄3Hour Dutch Doors ........................................................................\ ...................................................................15 Dutch Doors and Wood Astragals ........................................................................\ ..................................................................16 Impact Resistant Door Edges ........................................................................\ ........................................................................\ .17 Applied Mouldings ........................................................................\ ........................................................................\ ................18 Quirks ........................................................................\ ........................................................................\ ....................................19 Flashing ........................................................................\ ........................................................................\ .................................20 Standard Wicket Door ........................................................................\ ........................................................................\ ............21 *U.S. Patent No. 4,637,182 Door Details Topic Page
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 27/20/10 All details are for interior applications unless otherwise noted. When both lites and louvers are required in a nonlabeled door, the same bead details should be used to achieve a uniform appearance. Bead widths will vary depending on the glass thickness or louver thickness used. The standard allowance for glass is 1⁄4. Glass can vary 1/16. Flush doors with the following hardware, lite and/or louver conditions are NOT warranted. (Exception: Special construction full glass doors are warranted.) 1. Cutouts for lites and/or louvers, anyedge of which is less than 5 from any edge of the door. 2. Less than 5 between adjacent cutouts for hardware, lites, or louvers. 3. Cutout areas exceeding 40% of the door’s surface or individual cutouts exceeding 54 in height. Introduction
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 37/20/10 You do have a choice. You don’t need to specify metal vision panels in wood fire doors. You can specify veneered beads that will be compatible with the veneer on the face of the door. Wood beads can also be field or factory finished using the same materials as those used on door faces. A better value. Inaddition to the aesthetic appeal of wood, veneered beads will generally cost less than a metal vision panel after normal finishing of the primed vision panel to match the metal door frame.Available in: • Natural Birch • Cherry • Mahogany • Red Oak • White Oak • Walnut Other species by special order. UL and ITS/WHI listings shown on Detail pages 4, 5, 6. Metal Vision Panels vs. Veneer Wrapped Beads Which Would You Prefer In Your Labeled Wood Fire Doors? FD 1⁄3Hour FD 3⁄4Hour FD 1 Hour FD 11⁄2Hour Stave or V9C* V9* V9* Particleboard UL ITS/WHI UL ITS/WHI UL ITS/WHI UL ITS/WHI Max. cutout size (order size) see note 51296 in21296 in21415 1415 136 in2136 in2 Max. width or 30W 30W30W 30W 13W 13W 13W 13W length of cutout (order size) 54L 54L54L 54L 34L 34L 34L 34L Min. dimension from top or edge5 55 55 5 5 5 of door to edge of cutout Ordering size for 1/4 wire glass Deduct 1⁄8from width and length of order size. Notes 1) All cutouts for wood beaded lites are located from top and lock edge\ of door. 2) In labeled doors, louvers and lites (vision panels) are not allowe\ d in same door. 3) Multiple cutouts are allowed as long as total combined area does not exc\ eed maximum cutout area shown above. 4) To maintain the label, the minimum dimension between adjacent lite cutou\ ts and/or hardware cutouts must be 5 unless full glass full warranty door is specified. 5) Listed sizes apply to standard 1/4 wire glass. See Detail 11 and 12 for\ specific sizes or specific lite bead, glass and rating types. *U.S. Patent No. 4,637,182 Algoma Hardwoods Labeled Wood Lites (Based on standard 1/4 wired glass)
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 47/20/10 1/2 Silicone Caulking 1/4 Wire Glass Veneered Noncombustible Material NailOrder by lite opening (cutout) size, the same as other wood beaded lites—not by exposed glass size as when ordering metal vision panels. Use For use in FD 3⁄4, 1 and 11⁄2Hour Fire Doors. For larger sizes in FD 3⁄4Hour, see next page. Species Available Cherry, Mahogany, Natural Birch, Red Oak, Walnut and White Oak. Other sp\ ecies available by special order. SizesVarious sizes available in fullinch increments up to maximum area/size \ listed below. ListedUL and ITSWH listed. Glass SizeCheck with factory. Maximum Cutout136 sq. inches. Maximums: 13 width, 34 height. Maximum Visible Glass Size100 sq. inches Parts List1 Instruction Sheet Neutral Pressure Doors 8 Prefit wood beads with nails prefitted into the lite opening. 1 Tube of Silicone caulk or glazing tape. (EPDM or Norton V990) Supplied with glass by glazers. 1 Piece of 1⁄4 fire rated glass per NFPA 80 labeled for Fire Protection Rating. Supplied by glazers. Note: Glass should be cut 1/8 less in length and width than the lite opening size. Parts List UL 10C 1 Instruction Sheet. Positive Pressure Doors 8 Prefit wood beads with nails prefitted into the lite opening. Category A & B 1+ Pemko FG300S45 or FG3000S90 intumescent glazing tape which must be but b\ etween the bead and the glass. Because of variations in the glass, door and beads you might have to use a combinat\ ion of the S45 & S90 to insure the beads are flush with the face of the door. Supplied by glazers. 1 Piece of 1⁄4” fire rated glass per NFPA 80 labeled for Fire Protection Rating. Su\ pplied by glazers. Note: Glass should be cut 1⁄8” less in length and width than the lite opening size. Installation Instructions 1. Verify that all parts needed for installation are available. 2. Remove one set of wood beads from the door. Position the remaining set o\ f beads flush to the surface of the door and nail in place. 3. Apply a good bead of silicone caulk or glazing tape to the fixed wood be\ ad on the surface where the glass will be placed. Note: It is the responsibility of the glazer to determine how much caulk\ or glazing tape is required (based on glass thickness) to position the wood beads flush to both sides of the door .\ 4. Now place the glass against the fixed wood bead that has the silicone\ caulk or glazing tape applied. 5. Next apply a good bead of silicone caulk or glazing tape to the glass\ around the perimeter. 6. Nail the loose wood beads in place. 7. Use caution in nailing beads so as to avoid striking bead. 8. Countersink nails and fill holes with matching putty. 9. Finish same as door faces. You may prefer to finish beads before installation . NoteMust specify glass type if other than 1⁄4 wire glass. *U.S. Patent No. 4,637,182 V9 Labeled Wood Veneered Lite Beading* Product Features
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 57/20/10 3/4 1/4 Wire GlassVeneered Noncombustible Material Silicone Caulking Installed clip with nail Order by lite opening (cutout) size, the same as other wood beaded lites—not by exposed glass size as when ordering metal vision panels. Use For use in FD 3⁄4, 1 and 11⁄2Hour Fire Doors. Species AvailableCherry, Mahogany, Natural Birch, Red Oak, Walnut and White Oak. Other sp\ ecies available by special order. SizesVarious sizes available in fullinch increments up to maximum area/size \ listed below. ListedUL and ITSWH listed. Glass SizeCheck with factory. Maximum Cutout1415 sq. inches. Maximums: 30 width, 54 height. If larger lite require\ d, see Detail11 and 12. Maximum Visible Glass Size 1296 sq. inches Parts List1 Instruction Sheet Neutral Pressure Doors 8 Prefit wood beads with nails prefitted into the lite opening. 1 Tube of Silicone caulk or glazing tape. (EPDM or Norton V990) Supplied with glass by glazers. 1 Piece of 1⁄4 fire rated glass per NFPA 80 labeled for Fire Protection Rating. Supplied by glazers. Note: Glass should be cut 1/8 less in length and width than the lite opening size. Parts List UL 10C 1 Instruction Sheet. Positive Pressure Doors 8 Prefit wood beads with nails prefitted into the lite opening. Category A & B 1+ Pemko FG300S45 or FG3000S90 intumescent glazing tape which must be but b\ etween the bead and the glass. Because of variations in the glass, door and beads you might have to use a combinat\ ion of the S45 & S90 to insure the beads are flush with the face of the door. Supplied by glazers. 1 Piece of 1⁄4” fire rated glass per NFPA 80 labeled for Fire Protection Rating. Su\ pplied by glazers. Note: Glass should be cut 1⁄8” less in length and width than the lite opening size. Installation Instructions 1. Verify that all parts needed for installation are included with wood \ lite kit. 2. Remove the fitted wood beads from both sides of the lite cutout. 3. Slide the 1⁄4 wire glass in over the rails and against the 1⁄4 flange on the factory installed metal clips. 4. Next position the additional loose clips on the black marks between the \ factory installed clips. Slip the 3⁄4 leg of each clip between the edge of the cutout and the glass so the nail hole will be on\ the side opposite the factory installed nail. See illustration #2. Nail these clips in place. 5. Apply the silicone caulk or glazing tape to the glass edge and reinser\ t and nail the four prefit beads on this side of the door. See illustration #1. Note: It is the responsibility of the glazer \ to determine how much caulk or glazing tape is required (based on glass thickness) to position the wood beads flush to both si\ des of the door. 6. On the opposite side, apply silicone caulk and complete the installation\ by reinstalling and nailing the prefit beads on this side of the door. See illustration #1. Note: It is the responsibili\ ty of the glazer to determine how much caulk or glazing tape is required (based on glass thickness) to position the wood beads\ flush to both sides of the door. 7. Use caution in nailing beads so as to avoid striking bead. 8. Countersink nails and fill holes with matching putty. 9. Finish same as door faces. You may prefer to finish beads before installation . NoteMust specify glass type if other than 1⁄4 wire glass. V9C Labeled Wood Veneered Lite Beading* Nail Factory Installed ClipGlazer Clip InstalledIllustration #2 Illustration #1 Product Features *U.S. Patent No. 4,637,182
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 67/20/10 Order by lite opening (cutout) size, the same as other wood beaded lites—not by exposed glass size as when ordering metal vision panels. UseFor use in FD 1⁄3Hour Fire Doors. Species AvailableAsh, Birch, Cherry, Mahogany, Maple, Red Oak, Teak (Afromosia), Walnut\ and White Oak. SizesVarious sizes available in fullinch increments up to maximum area/size \ listed below. ListedUL and ITSWH listed. Glass SizeCheck with factory. Maximum Cutout1296 sq. inches. Maximums: 30 width, 54 height. If larger lite required, see Detail11 and 12. Maximum Visible Glass Size 1296 sq. inches Parts List1 Instruction Sheet 8 Prefit wood beads with nails prefitted into the lite opening. 1 Tube of Silicone caulk or glazing tape. (EPDM or Norton V990) Supplied with glass by glazers. 1 Piece of 1⁄4 fire rated glass per NFPA 80 labeled for Fire Protection Rating. Supplied by glazers. Note: Glass should be cut 1/8 less in length and width than the lite opening size. Installation Instructions 1. Verify that all parts needed for installation are available. (W4 recessed bead) 2. Remove one set of wood beads from the door. Position the remaining set o\ f W4 beads recessed 1⁄32 from the surface of the door and nail in place. For W9, set beads flush with face. 3. Apply a good bead of silicone caulk or glazing tape to the fixed wood be\ ad on the surface where the glass will be placed. Note: It is the responsibility of the glazer to determine how much caulk\ or glazing tape is required (based on glass thickness) to recess the W4 wood beads 1⁄32 on both sides of the door. For W9, set beads flush with face. 4. Now place the glass against the fixed wood bead that has the silicone\ caulk or glazing tape applied. 5. Next apply a good bead of silicone caulk or glazing tape to the glass\ around the perimeter. 6. Nail the loose wood beads in place. 7. Use caution in nailing beads so as to avoid striking bead. 8. Countersink nails and fill holes with matching putty. 9. Finish same as door faces. You may prefer to finish beads before installation . NoteOther types of labeled glass can be used. Labeled FD 1⁄3Hour Wood Lite Beading 1/4 Wire Glass 1/4 3/8 Silicone Caulking W4 Recessed Bead 1/4 Wire Glass 1/2 3/8 3/16 Silicone Caulking W7 FullLip Both Sides of Door Product Features 1/2 1/4 Silicone Caulking W9 Flush Bead
3/8 Wire Glass 1/2 3/8 3/16 3/8 3/8 1/4 Wire Glass Recessed Bead with Exposed BandingW3 Note: When ordering glass for W3, you need to deduct 13/16 from width and height of cutout size on acknowledgement.Full Lip BeadsW7 1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 77/20/10 Wood Details 1/4 1/4 3/8 1/2 1/4 Silicone Caulking Recessed Bead W4Flush BeadW9 Note: Silicone caulk or glazing tape required between all beads and glas\ s.
1/2 1/4 3/64 x 3/64 Quirk 1/4 3/64 x 3/64 Quirk 1/4 3/8 W4 with Quirks W4QW9 with QuirksW9Q 1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 87/20/10 Wood Details 1/4 1 1 SightproofChevron Slats Wood LouverRecessed Bead WL4 CHRE SightproofWood LouverRecessed Bead WL4 RE Note: Silicone caulk or glazing tape required between all beads and glas\ s.
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 97/20/10 5/64 Visible Glass (Order Size) Glass size = Visible glass plus 3/4 Cutout Opening = Visible glass plus 1 1/2 Overall = Visible glass plus 2 1/2 9/16 1 1/4 Whe n using the #110 style frame for retrofit applic ations, either door cutout or existing gla ss may need to be modified to allow room for the w eld nut and screws . 1/4Wire glass (not included) 8-32 phillips head screws (included). Installation nail (included). Do n ot use Glazing Compound. 13/4 Use For use in FD 1⁄3, 3⁄4, 1 and 11⁄2Hour Fire Doors. Material18gauge cold rolled steel, prime coated with beige enamel. 1⁄4 wire glass not furnished ListedUL and ITS/WH listed, UL10B and UL10C SizesVarious sizes available in fullinch increments up to maximum area/size \ listed below. Vision Panel SizeThe measurement in inches of the visible glasswhen installed. Door Cutout 11⁄2 larger than visible glass. Actual Glass Size3⁄4 larger than visible glass. Maximum Visible Glass Size FD 1⁄3and 3⁄4hour doors:1296 sq. inches. Maximums: 30 width, 54 height. If larger lite required, see Detail11 and 12. FD 1 and 1 1⁄2hour doors: 100 sq. inches. Maximums: 12 width, 33 height. If larger lite required, see Detail11 and 12. Style #110 Labeled Metal Vision Panels Product Features Metal vision panels are located from top of door or lock edge to visible glass. For example, a 6 top rail is 6 from the top of the door to visible glass. Actual wood left to apply a surface closer is 4 3⁄4. The 110 low profile offers less interference for exit hardware; only one person is needed to install; a significant reduction in installation time; and corridor side is fastener free, secure and attractive.
1001 Perry Street • Algoma, Wisconsin 54201 920.487.5221 • 1.800.678.8910 • FAX 920.487.3636 www.algomahardwoods.com • sales @algomahardwoods.comDetail 107/20/10 Special details such as cross, round or divided lites are available. Special Lite Details Cross Circle Gothic Divided 6 LT2 Wide Divided 3 LT High Divided 3 LT Wide Flush and Stile & Rail Divided Lite Detail Divided lites can be manufactured with W4, W9, or W7 wood beads. 3/4 3/8