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AirComm Corporation Bell Air Conditioner 206L L1 L3 Instrudtion for Continued Airworthiness TORQLOK Plumbing User Manual

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    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 15 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 
    4:  Layout of Air Conditioning
     
    Dual Fwd Evaporators
     Electrical Instl
    Evaporator Instl
    Condenser Instl
    Evaporator Instl
    Air Distribution System
    Compressor Instl
    Condenser Instl
    Air Outlets  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 16 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 3-3 
    Compressor  Assy Looking Aft 
    Figure 
    5:  Compressor Assy Looking Aft
     S-3003EC-1 Mount
    S-3012EC-11 Support
    S-3012EC-10 PlateMounting surfaceS-3008EC-1Compressor
    S-3016EC-2Safety Stop
    ExistingBearingSupport
    S-3010EC-2
    Collar
    S-3016EC-1Belt Guard  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 17 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 6:  Detailed View of Compressor Pulley 
     2X NAS1149F0463P Washer
    2X NAS1149F0432P Washer
    S-3520EC-1 Drive 
    Pulley
    2X NAS1149F0432P Washer
    4X 206-040-329-003 Bevel Washer 
    2X 206-040-329-003 Bevel Washer
    AN174-6A Bolt
    Drive Ring
    Existing
    S-3520EC-1 Pulley2X 206-040-329-003
    Bevel Washer
    4X AN174-7A Bolt 
    Existing
    Shaft assy
    Existing  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 18 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 7:  View of 
    Compressor Drive  
    (7265 ALT) S-3010EC-2 Collar
    S-3018EC-7 Link
    7270 Belt  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 19 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 
    8:  Compressor Belt Alignment
     
    (7265 ALT)
     Max Pulley Shesveoffset is ±.08
    206-040-320 Shaft Assy Ref
    S-3520EC-1 Drive PulleyS-3016EC-1 Belt Guard7270 BeltAft Firewall (Ref)
    AN320-6 Nut
    AN380-3-3 Cotter KeyTorque to 40-60 in lbs
    NAS1149F0663P & NAS1149F0632P
    Washer A/R
    S-3014EC-10 Plug4X AN174-6A Bolt3X 206-040-340-329-1 
    Washer  
    Sta192.3
    32721-1 Disc Assy
    Existing
    206-040-325 Shaft Assy  
    Ref
    ±2° Max
    .305 Max. Between SplineAdapter & Oil Cooler Shaft
    S-3014EC-1 Bolt Assy  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 20 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Figure 
    9:  Electrical system components
     28 VDC (existing)DC Power Panel
    Hi/Lo Pressure Switch
    Circuit Breaker 
    S-2516EC-1 Relay Panel
    Condenser Blower 
    Comp Clutch 
    Aft Evaporator (Ref)
    Existing Wire Bundle
    Air Conditioning Control SwitchesMS26574-1 Circuit BreakerExisting Bus
    Existing Wire BundleEvaporator Forward  
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 21 
     
    CHAPTER 5 
    PLACARDS AND MARKINGS 
     
    . 
     
    1. Placard S-2506-7 was used from October 1996 through mid -March 2001 and is 
    displayed next to the service ports in the baggage compartment. 
       
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 22 
     
     
     
    System Charge is 2.4 lb(1.1 kg) for Single Evap., 2.6 lb ( 1.2 kg) for Dual Evap. 
     
    The above placard was used from mid -March 2001 through 2014. 
     
    2. Placard S-2507EC-3/-4 is displayed next to the service ports in the baggage 
    compartment. 
     
    NOTE 
    Newer systems do not include the “BOULDER, COLORADO” annotation on the System 
    Charging Instructions Placard. 
     
    NOTE 
    Systems shipped in 2015 or later include both “Polyester oil” and “Ultra PAG oil” in the 
    annotation on the System Charging Instructions Placard. 
       
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 23 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    3. The above placards must be displayed adjacent to the appropriate circuit breaker 
    or switch on the overhead circuit breaker panel in the cockpit. 
     
     HIGH
    LOW
    BLOWER
    AFT
    BLOWER
    FWD
    CONT
    A/C
    OFF
    BLOWER
    AIR CONDITIONING
     -28 Placard 
    BLOWER
    EVAP
     -27 Placard 
    COND
    BLOWER
     -26 Placard 
    CLUTCH
    COMP
     -25 Placard 
    ACT
    SCOOP
     -24 Placard   
    						
    							INSTRUCTIONS FOR CONTINUED AIRWORTHINESS - 206EC-260M-1 
     
    Revision G   Page 24 
     
    CHAPTER 6  
    SERVICING 
     
    1. CHARGING PROCEDURE 
     
    NOTE 
    This system should be serviced by QUALIFIED PERSONNEL only! 
     
    Leak check system in accordance with procedures in CHAPTER 7. Evacuate 
    system for a minimum of 30 minutes. Charge the system with 2.4 lbs (single fwd. 
    Evaporator) or 2.6 lbs (Dual fwd. Evaporator) of R134a refrigerant. System 
    pressures can vary depending on temperature / humidity relationships. The most 
    effective method of charging a system is to add an initial refrigerant charge of 2.0 
    lbs then continue to add refrigerant until the evaporator outlet air temperature and 
    system suction pressure reaches a minimum and subsequently starts to increase. 
    When adding the refrigerant after the initial charge it should be done in increments 
    of .25 lbs, and a minimum of 10 minutes allowed to elapse before adding each 
    additional .25 lbs of refrigerant charge. This allows the system to stabilize and 
    reach its maximum cooling potential for the given charge. The optimum charge 
    occurs when evaporator outlet air temperatures are at their lowest. Any additional 
    refrigerant will cause the outlet air temperature to increase and system 
    performance to be degraded. Charge the system to the point of noticing the first 
    temperature increase, then reduce charge back to the optimum point where outlet 
    air temperatures were lowest. 
     
    2. REFRIGERANT PRESSURE 
     
     System pressures will vary due to temperature and humidity relationships. 
     
    NOTE 
    SYSTEM OVERCHARGING, OR OPERATION OF SYSTEM 
    DURING LOW AMBIENT TEMPERATURE CONDITIONS MAY 
    RESULT IN TAILROTOR PEDAL FEEDBACK! 
     
    3. SAFETY PRECAUTIONS 
     
    The refrigerant used in the air conditioning system is HFC R134a. This refrigerant 
    is non-explosive, non-flammable, non-corrosive, has practically no odor, and is 
    heavier than air. Although R134a is classified as a safe refrigerant, certain 
    precautions must be observed to protect parts involved and the person(s) working 
    on the system. 
      
    						
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