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Aimco Brakes Pulse Tool UX450 500 612 Alpha45 50 60 Repair Manual

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Page 11

 
  - 11 - 
 
Fill, Draw & Torque Sheet 
 
 
Fill & Draw Sheet 
 
Key Model of this  
Tool Group 
 
Full Volume 
of Liner Oil 
in Pulse Unit 
(approx.) 
Volume to be 
Removed from 
the Full Volume 
(approx.) 
Torque to 
Tighten Liner 
Casing Setter 
(approx.) 
Torque to 
Tighten Liner 
Casing Setter 
(approx.) 
Load to 
Press on 
Rear Liner 
Plate 
Load to 
Press on 
Rear Liner 
Plate 
     Hydraulic Press P.T.R.F. 
Model cc’s cc’s NM Ft-Lbs Tons Ft-Lbs/Nm 
ALPHA-45(S)(D) & 61(D) 5.0 0.45+/-.05 70+/-5...

Page 12

 
  - 12 - 
 
Exploded View of the Pulse Unit 
 
 
 
UX-450, 500 & 612 Pulse Unit 
 
  
 
 
  Part  
Number 
 
Description 
 Part 
Number 
 
Description 
 1 
2 
3 
4 
5 
6 
7 
8 
9 
10 
 Oil Fill Plug 
Oil Fill Plug O-ring 
Liner Casing 
Teflon Seal 
Front Liner Plate 
Long Locator Pins 
Liner 
Anvil 
Driving Blade 
Rear Liner Plate O-ring 
 11 
12 
13 
14 
15 
16 
17 
18 
19  
 Rear Liner Plate 
Liner Casing Setter 
Short Locator Pins 
Driving Blade Springs 
Retainer Pin Assembly 
Relief Valve Spindle...

Page 13

 
  - 13 - 
 
Exploded View of the Pulse Unit (cont.) 
 
 
 
ALPHA-45, 50 & 60 Pulse Unit 
 
  
 
 
  Part 
Number 
 
Description 
 Part 
Number 
 
Description 
 1 
2 
3 
4 
5 
6 
7 
8 
9 
10 
11 
 Oil Fill Plug Supporter Ring 
Oil Fill Plug O-Ring 
Oil Fill Plug  
Liner Casing 
Anvil Supporter Ring 
Long Locator Pins 
Liner 
Short Locator Pins 
Anvil 
Driving Blade 
Driving Blade Springs 
 12 
13 
14 
15 
16 
17 
18 
19 
20 
21 
22 
 Rear Liner Plate 
Liner Casing Setter 
Rear Liner Plate O-Ring...

Page 14

 
  - 14 - 
 
Recommended Maintenance 
 
 
Pulse Unit 
 
The Pulse Unit oil should be changed every 150,000 cycles.  After 300,000 cycles, the Pulse Unit should be 
rebuilt and a repair kit installed.  Remember to always use genuine Uryu parts and Pulstar Pulse Unit Fluid.  

Page 15

 
  - 15 - 
Notes 
 
 
 
 
 
  

Page 16

 
 
 
 AIMCO CORPORATION DE MEXICO SA DE CV AIMCO EUROPE  Ave. Cristobal Colon 14529 C/ Rio Gallo, 431 urb. Montelar  Chihuahua, Chihuahua.  31125 19174 Galápagos / Guadalajara  Mexico Spain  Phone: (01-614) 380-1010 Phone: + 34 673 34 99 25  Fax: (01-614) 380-1019     AIMCO CHINA AIMCO SOUTH AMERICA CORPORATE HEADQUARTERS Room 607, No. 3998 Hongxin Rd  Carrera 29A, #7B-91 Origami Building Int604 10000 SE Pine Street Minhang District, Shanghai  Medellin; Colombia 050021 Portland, Oregon  97216 China...
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