Aimco Brakes FIM User Manual
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Title: SCS FIM module Document revision: Date: Author: Total pages: 1 04 aug 2011 RZ 13 S:\Documentazioni\Manuali e procedure\PRODOTTI SCS\FIM\FIM User Manual 2.docx 1 Contents 1 Contents ......................................................................................................................................................... 1 Revisions history ...................................................................................................................................................... 2 2 Abstract .......................................................................................................................................................... 3 3 Overview ......................................................................................................................................................... 3 4 Communication between FIM and Wrenches ..................................................................................................... 4 4.1 BT interface module .................................................................................................................................4 5 Communication between FIM and customer system ........................................................................................... 5 5.1 24V I/O ...................................................................................................................................................5 6 SCS standard FIM firmwares............................................................................................................................. 6 6.1 FIM generic application with 5 Input .........................................................................................................6 6.1.1 Rs232/UDP result telegram format: ......................................................................................................6 6.2 Software functions configuration ...............................................................................................................6 6.2.1 Configuration file example ....................................................................................................................6 6.2.2 Installing application executable and configuration files..........................................................................8 6.2.3 Viewing FIM application debug output...................................................................................................8 6.3 FIM RS232/UDP server ........................................................................................................................... 10 7 Installation .................................................................................................................................................... 10 7.1 Module Dimensions ................................................................................................................................ 11 7.2 Connections .......................................................................................................................................... 12 7.2.1 Inputs: .............................................................................................................................................. 12 7.2.2 Outputs ............................................................................................................................................. 13 7.2.3 Serial cable to host ............................................................................................................................ 13
SCS FIM module Page 2 Revisions history Revision Date Author Description 1 04 aug 11 R.Z. First draft 2 14 may 14 R.Z. Added FimCFg.txt file example and
SCS FIM module Page 3 2 Abstract This document is intended as a description of hardware and software facilities of SCS FIM module. 3 Overview SCS FIM module (Freedom Interface Module) is a hardware device provided with a programmable CPU and several communication interfaces used to integrate SCS Freedom wrenches with customers system, in order to control production flow and achieve tightening traceability. It’s principal characteristics are: CPU with customizable software Communication with SCS Freedom wrenches via Bluetooth or Rs232 interface Protocol Communication with external Host to receive commands for wrenches and send results via rs232 or Ethernet or I/O 2 serial ports Ethernet File system for storing application, configurations and results 64Kb memory to store tightening results (2000 results) 8 24V input lines 8 24V output lines
SCS FIM module Page 4 4 Communication between FIM and Wrenches FIM can communicate with SCS wrenches by one of the following media: Bluetooth, using a BT to Rs232 module Rs232 direct, when using cabled wrenches 868MHz Radio An advanced communication protocol allows FIM to control a wide range of parameters allowing to control the wrench operations in real-time and to retrieve production results. In most cases this protocol is too complicate to be implemented by customer’s application system this is the reason why FIM can be interposed between wrenches and customer’s system. 4.1 BT interface module When using BT communicating wrenches a Bluetooth interface module must be used together with FIM. This is normally provoded by SCS. Following is Bluetooth connection description
SCS FIM module Page 5 5 Communication between FIM and customer system FIM can be interfaced to customer system in different ways, according the type of desired communication a different application firmware should be installed in SCS FIM module, see later chapter SCS standard FIM firmwares 1. 24V I/O 2. Rs232 3. Ethernet UDP messages 5.1 24V I/O When using I/O a PLC or PC can use 24V I/O lines to: Select tightening programs formerly loaded to wrench using SCS SQNet windows application Enable/disable wrench Retrieve information on the status of the work cycle
SCS FIM module Page 6 6 SCS standard FIM firmwares Two standard firmwares can be preloaded to FIM module by SCS according to the type of application 6.1 FIM generic application with 5 Input This application allows to: 1. Manage one single wrench 2. Enable/disable the wrench via 24V I/O 3. Select tightening program or job to activate 4. Receive the tightening or job status via FIM 24V outputs 5. Receive tightening torque and angle result via RS232 or UDP messages 6. Print tightening or job report on serial Micronic Star printer or similar 7. Receive and store scanned part number string on Rs232 8. Enable wrench after scan or print (when no I/O are used for enabling) 9. Save up to 2000 result to be uploaded to SCS SQNet software 6.1.1 Rs232/UDP result telegram format: Torque Angle OK=1;KO=0 JobOK=1 BatchOk=1 Program description 6.2 Software functions configuration Programmable I/O function and function enabling (print, scan…) can be made via a ini file (FimCfg.txt) to be copied into FIM file system during installation. 6.2.1 Configuration file example See comments in red in following ini file sample for configurations short description: ;--- SystemName (name for BT server) SYSTEMNAME=STATION_01 ;--- Language 1=Italian,2=english,3=german,4=french,5=spanish,6=portuguese,7=polacco LANGUAGE=1 ;--- SaveResuts If results must be save to file (0=no,1=yes) SAVERESULTS=0 ;--- Host Rs232 Serial communication enable to send result (0=disable, 1=enable) HOSTRS232EN=0 ;--- HostCommPort: The serial port to communicate with the host (EXT=0,COM=1) HOSTCOMMPORT=0 ;--- HostSerialSpeed: Speed of he serial port used to communicate with the host HOSTR232SPEED=9600 ;--- Host UDP communication enable (0=disable, 1=enable)
SCS FIM module Page 7 HOSTUDPEN=0 ;--- HostAddress: The host IP address HOSTADDRESS=192.168.10.210 ;--- HostUDPPort: The host UDP port to receive results HOSTUDPPORT=1970 ;--- WrenchCommType: 1=BT, 2=RS232, 3=USB, 4=RADIO 868 WRENCHCOMMTYPE=1 ;--- WrenchCommPort: The serial port to communicate with the wrench (EXT=0,COM=1) WRENCHCOMMPORT=1 ;--- Flag to set the wrenches in fully slave mode, possible values: 0 = No Slave, 1 = Disable at power up, 2 = Fully ;--- Slave, 5= Fully Slave No Skip WRENCHFULLYSLAVE=0 ;--- Flag to enable the use of input 6 to enable/disable wrench USEENABLEINPUT=0 ;--- Prog selection mode 0=inputs select Job, 1=inputs select Program, 2=selection by hand by user(no remote selection) PROG_SEL_MODE=1 ;--- Cycle ResetEvent: When cycle must be reset: -1 = never,11=Input 1 ON, 12=Input 2 ON, 13=Input 3 ON, ;--- 14 = Input 4 ON, 15= Input 5 ON,21=Input 1 OFF,22=Input 2 OFF,23=Input 3 OFF,24 = Input 4 OFF, ;--- 15= Input 5 OFF CYCLERESETEVENT=-1 ;--- Star Print Enable STARPRINT=1 ;--- PrintCommPort: The serial port to print PRINTCOMMPORT=0 ;--- PrintSerialSpeed: Speed of the serial port used to print PRINTR232SPEED=9600 ;--- PrintEvent: When label must be printed: 0=Batch complete,1=Job Complete,11=Input 1 ON, 12=Input 2 ON, ;--- 13=Input 3 ON, 14 = Input 4 ON, 15= Input 5 ON,21=Input 1 OFF,22=Input 2 OFF,23=Input 3 OFF, ;--- 24 = Input 4 OFF,15= Input 5 OFF.... PRINTEVENT=1 ;--- RePrintEvent: When lable must be reprinted: -1 = never,11=Input 1 ON, 12=Input 2 ON, 13=Input 3 ON, ;--- 14 =Input 4 ON, 15= Input 5 ON, 21=Input 1 OFF,22=Input 2 OFF,23=Input 3 OFF, 24 = Input 4 OFF, ;--- 15= Input 5 OFF.... REPRINTEVENT=16 ;--- ResultHeader1 First line of print lable header RESULTHEADER1=FIAT Auto Stab. di Tychy ;--- ResultHeader2 Second line of print lable header RESULTHEADER2=Modello 846 Pilotino ;--- LineFeedAtEnd: number of line feeds at end of report printing LINEFEEDATEND=7 ;--- Scan input Enable (scanner) SCAN=0 ;--- ScanCommPort: The serial port to receive scanned string (VIN) SCANCOMMPORT=0 ;--- ScanSerialSpeed: Speed of he serial port to receive scanned string (VIN) SCANR232SPEED=9600 ;--- ScanEndChar: Scanner string end char ASCII code (13 = ; 10 = ..., > 255 = none always ends by ;--- timeout ) SCANENDCHAR=13 ;--- ScanLable: Lable to print before scanned number SCANLABLE=CIS: ;--- ResetScanAfterPrint: If Scanned string must be rest after printing lable RESET_SCAN_AFTER_PRINT=1 ;--- If Multidrop function must be enabled for Connectnlue BT module BT_MULTIDROP=0
SCS FIM module Page 8 ;--- Verbosity level VERBOSE=2 ;--- If batch counter must be always reset when a program is selected ALWAYSRESETBATCH=0 ;--- If Date/Time must be taken from results received from Wrenches GETDATEFROMWRRESULT=0 ;--- If VIN must be taken from results received from Wrenches GETVINFROMWRRESULT=1 ;--- Print only last program results when a Job is executed (used for multi step program implementation) PRINTONLYLASTPRGINJOB=1 ;--- If Ready output is connected to wrench ready or to wrench online (1=Wrench ready, 2=wrench online) READYOUTMODE=1; ;--- If Ready shrinked label must be printed without printing header for each program (FIAT Termini) ; Set to 1 for Fiat Termini SHRINKLABEL=1; ;--- DisableEvent: When wrench must be disabled (except using USEENABLEINPUT) bitmask: 0 = never,1 = After Print, ;--- 2 = After scan 4... ; Set to 1 for Fiat Termini DISABLEEVENT=1 ;--- EnableEvent: When wrench must be enabled (except using USEENABLEINPUT) bitmask: 0 = never,1 = After Print, ;--- 2 = After scan 4... ; Set to 2 for Fiat Termini ENABLEEVENT=2 6.2.2 Installing application executable and configuration files SCS FIM module is provided with an FTP server. A standard FTP client application for windows such as FTPcommander can be used to copy executable files and FIMCfg.txt file to the mosule file system. Access to the FTP server using following username and password Username : ftp Password: ftp 6.2.3 Viewing FIM application debug output Applications running on FIM applications normally output debug and information messages on the video standard output, since no display is normally connected to FIM it is possible to display those messages on a PC using a remote console application such as telnet. This is particularly usefull to understand if the system is working properly. To do this follow this procedure: 1. Connect a crossed ethernet cable between PC and FIM RJ45 connector 2. Set PC IP to an IP compatible with FIM’s IP (ex.: FIM IP= 192.168.10.200, PC IP= 192.168.10.201) 3. Start windows command prompt on PC (cmd.exe) 4. Type telnet FIM IP on DOS shell of the PC (ex.: telnet 192.168.10.200) 5. Enter username tel and password tel 6. Messages similar to the ones in the following figures should be displayed
SCS FIM module Page 9 Before any wrench is connected: When a wrench is successfully connected:
SCS FIM module Page 10 6.3 FIM RS232/UDP server This is a simple RS232 or UDP interface that using a simple ASCII protocol allows to do the following 1. Enable/disable the wrench via 2. Select tightening program activate 3. Receive tightening torque and angle result 7 Installation A typical FIM installation can be as follows: FIM module itself 12V Power supply for FIM 5V Power supply for external BT box RS232 To BT box or direct to wrench RS232 to printer/bar code… Outputs Inputs Ethernet