Aimco Brakes AUET Torque Analyzer User Guide
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11 convert back to zero, the next Stored Rundown Number will be displayed and the system will be ready to record another torque value. 5. If the rundown is determined to be invalid (statistical outlier, operator error during rundown, tool error during rundown, etc.), press CLEAR to delete the value. The Main Display will convert back to zero, the Stored Rundown Number will remain the same and the system will be ready to record another torque value. Once a rundown torque value is displayed, the value must be entered or cleared before a subsequent value can be displayed. Clearing a Previous Torque Value/ MEMORY MODE To clear a torque value that was previously entered into memory: 1. Use the Selection Arrow buttons to scroll to the desired torque reading. 2. Press CLEAR twice to clear the value from memory and to subtract it from any statistical calculations. The Stored Rundown Number of all values entered after the cleared value will automatically be reduced by one. To switch the unit to RUN MODE from MEMORY MODE, press the RIGHT SELECTION BUTTON (Figure 1) and verify that RUN is displayed in the DATA STORAGE MODE field. Reviewing Rundown Torque Values To review rundown values that have been stored in MEMORY MODE: 1. Enter MEMORY MODE 2. Using the SELECTION ARROW buttons, scroll UP or DOWN through the list of stored rundown values. It is possible to scroll to a stored-rundown-number which is above the highest stored value; for example, if 10 rundowns have been stored, it is possible to scroll to stored-rundown-number 15, however all rundown values above 10 will display as zero values. Reviewing Statistical Information Once rundown torque values have been stored to memory, it is possible to view statistical values based on those rundowns. To view statistical information: 1. From either MEMORY MODE or RUN MODE press the MENU button. 2. Press the UP menu scroll button until the Data Menu (3 of 3) item is displayed 3. Press SEL to enter into the Data Menu area 4. Press the UP menu scroll button until Display SPC Info 3 of 5) item is shown 5. Press SEL to select and display Statistical Information for the set of data stored in the AUET/MTM A screen will display showing the following statistical values: n = number of rundowns stored into memory X = mean torque value of all stored rundowns Min = the lowest stored torque value Max = the highest stored torque value To disable MEMORY MODE, the user must clear the memory and enter RUN MODE. For instructions on how to clear memory, see Clear Memory (3-4, 3-5) on page 17.
12 AUET/MTM MENU FUNCTIONS Basic set-up features of the AUET/MTM are accessed through the MENU function. Data management, system set-up, display characteristics, and power management can all be configured from this area to match the users’ needs. Accessing the MENU Functions 1. Turn the AUET/MTM On. 2. The MENU structure is accessed by pressing the Left Selection button directly under the displayed MENU on the screen. I II III From this screen the SELECTION ARROW buttons can be used to access the individual menu options. By pressing the button, the menu options will display in the following order: I [Peak Options Menu] Accessing the PEAK OPTIONS menu 1. From the Main Display screen, press MENU. 2. PEAK OPTIONS MENU should be displayed. If it is not, use the SELECTION ARROW buttons to display. 3. Press the Right Selection button for SELECT (SEL). 4. The user can then use the SELECTION ARROW buttons to scroll through the following options in the order shown: (1-1) Auto Clear The Auto Clear function determines the length of time, in seconds, that a torque reading will display on the screen after a peak value is captured. If MEMORY MODE is active, than the Auto Clear setting also determines the length of time after a rundown is conducted before the associated torque reading is entered into memory. The values available to the operator are 1 – 9 seconds and OFF. When Auto Clear is set to OFF, the user must manually clear the value from the screen or enter the value into memory. If Auto Clear is turned on, A/C will be displayed on the Main Display Screen.
13 Setting Auto Clear 1. From the main display press MENU 2. Press the Right Selection Button to select (SEL) PEAK OPTIONS MENU 3. Auto Clear will be displayed 4. Use the Left Selection button to decrease the Auto Clear time from 9 seconds to OFF. Use the Right Selec-tion button to increase the Auto Clear time from OFF to 9 seconds. Either button, when continuously pressed, will advance the value in a loop. 5. When the desired value is selected, press ENTER to save and progress to the next Menu level. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (1-2) Filter The FILTER is a setting used to “screen out” unwanted signals produced by hand and power tools, which can adversely affect the torque values generated by a transducer. The FILTER of the AUET/ MTM can be programmed in order to best match the type of tool being used and to provide the most reliable readings. The values are shown in values from 125 – 2000 Hertz (Hz). A general starting point for programming is 500 Hz for most tools but more consistent values may be obtained with other settings, depending on tool design, joint characteristics and other factors. Setting the Filter Value 1. From the main display press MENU 2. Press the Right Selection button to select (SEL) PEAK OPTIONS MENU 3. Use the SELECTION ARROW buttons to select FILTER 4. Use the Left Selection button (-) to decrease the FILTER value. Use the Right Selection button to increase (+) the FILTER value. Either button, when continuously pressed, will advance the value in a loop. 5. When the desired value is selected, press ENTER to save and progress to the next MENU level. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (1-3) Peak Blanking PEAK BLANKING determines the minimum threshold at which a torque peak is captured. It is entered as a percentage of the full scale value of the transducer contained in the AUET/MTM and can be displayed in values from 2 – 50% of transducer full scale. Accurately setting the PEAK BLANKING value can help prevent invalid torque readings and can enable the user to avoid taking readings related to high prevailing torque in an application. Setting the Peak Blanking Value 1. From the main display press MENU. 2. Press the Right Selection button to select PEAK OPTIONS MENU. 3. Use the SELECTION ARROW buttons to select PEAK BLANKING. 4. Use the Left Selection button to decrease (-) the PEAK BLANKING value. Use the Right Selection button to increase (+) the PEAK BLANKING value. Either button, when continu-ously pressed, will advance the value in a loop. 5. When the desired value is selected, press ENTER to save and progress to the next MENU level. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (1-4) End Timer The Auditor™ family of products shares software with other items in the Auditor™ line. The End Timer has no purpose with the AUET/MTM products. Settings in this screen have no effect on the operation of the tester. Press ENTER to progress to the next MENU level.
14 At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (1-5) Sign Lock The SIGN LOCK feature allows the user to select the rotation direction in which a torque peak will be captured. With SIGN LOCK set to ON, the initial first rundown direction is set as the default direction. If the initial rundown was performed in a clockwise direction a positive reading indicates a reading taken in the clockwise direction while a negative torque value indicates a reading taken in the counter-clockwise direction. If the initial rundown is taken in a counter clockwise manner, then the opposite will hold true. Any readings taken in the non-selected direction will be measured, but not captured / displayed as a peak value. With SIGN LOCK turned OFF, peak values in both the clockwise and counter-clockwise directions will be captured and displayed. Since most torque rundowns are conducted and readings are taken in the clockwise direction, the user may find it beneficial to turn this feature ON. Turning Sign Lock ON / OFF 1. From the main display press MENU. 2. Press the Right Selection button to select PEAK OPTIONS MENU. 3. Use the Selection Arrow buttons to select SIGN LOCK. 4. Use the Left Selection button to toggle SIGN LOCK on or off. 5. When the desired value is selected, press ENTER to save and progress to the next MENU level. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. Resetting Sign Lock If SIGN LOCK is ON and the rotation direction needs to be reset turn the AUET/MTM OFF then turn the AUET/MTM back on and follow the above procedure. (1-6) Edit Limits By using the EDIT LIMITS feature to set high and low limits for torque readings, the user can receive visual feedback regarding the rundown results. Setting the HIGH and LOW limits appropriately will result in the following display signals: Reading outside of set limits: A RED LED being lit on the AUET/ MTM (Next to OFF button). A symbol for LOW readings and a symbol for HIGH readings being displayed on the screen (Figure 1). Reading within set limits: A GREEN LED being lit on the AUET/ MTM (Next to ON button) (Figure 1). Setting High and Low Torque Limits 1. From the main display press MENU. 2. Press the Right Selection button to select PEAK OPTIONS MENU. 3. Use the Selection Arrow buttons to select EDIT LIMITS. 4. Press the appropriate Left or Right Selection button to select the HIGH or LOW limit. 5. If, as an example, the High Limit is being set, the following screen will be displayed: 6. Press the Right Selection (DIG) button to select one of the two available options. One of the four numeric position (1 – 5) OFF
15 The number in the top-right corner of the display indicates which option is selected. The number displayed will correspond to the following numeric position: 7. If OFF is selected with the Right Selection button, the corresponding LIMIT will be disabled. If HIGH is disabled, then only readings below the LOW LIMIT will generate a RED LED signal. Any reading above the LOW LIMIT will generate a GREEN LED signal. If LOW is disabled, only values above the HIGH LIMIT will generate a RED LED signal. Any value below the HIGH LIMIT will generate a GREEN LED signal. 8. Once the selected limit is set, press ENTER to return to the EDIT LIMITS screen. 9. To select and edit the other limit, proceed as previously. 10. Once either or both limits have been set, press ENTER to return to the PEAK OPTIONS MENU screen. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. II [System Menu] Accessing the System Menu 1. From the Main Display screen, press MENU. 2. Use the Selection Arrow buttons to scroll to System Menu. 3. Press the Right Selection button for SELECT (SEL). 4. The user can then use the SELECTION ARROW buttons to scroll through the following options in the order shown: (2-1) Sleep To conserve battery life, the AUET/MTM is equipped with a SLEEP mode. If a selected amount of time, from OFF to 20 minutes, has passed without any activity, the AUET/MTM will go into a standby condition. Setting the Sleep Timer 1. From the main display press MENU. 2. Use the Selection Arrow buttons to select SYSTEM MENU. 3. Press the Right Selection button to select (SEL) SYSTEM MENU. 4. Use the Left and Right Selection buttons to adjust the SLEEP timer. If OFF is selected, the AUET/MTM will remain on until manually powered OFF. 5. When the desired time is set, press ENTER to set and return to the System Menu screen. (2-2) Lockout Menu The LOCKOUT MENU provides various levels of protection against unauthorized or accidental adjustment of basic settings to the AUET/MTM. By turning the LOCKOUT MODE ON or OFF for various functions, the user can allow or prevent adjustment to these functions.
16 The functions that can be locked out are: Mode (2-2-1) - Measurement mode of Peak, 1st Peak, Pulse or Track Units (2-2-2) - Engineering units of FtLb, InLb, InOz, KgFM, KgFCm, GFCm, CNm, Nm Scroll (2-2-3) - Prevents using the Selection Arrow buttons to scroll in order to enable MEMORY MODE or to scroll through stored rundown values Setting Lockout Modes 1. From the main display press MENU. 2. Use the Selection Arrow buttons to scroll to SYSTEM MENU. 3. Press the Right Selection button to select (SEL) SYSTEM MENU. 4. Use the Selection Arrow buttons to scroll to LOCKOUT MENU. 5. Press the Right Selection button to select (SEL) LOCKOUT MENU. 6. The user can then use the SELECTION ARROW buttons to scroll through the following options in the order shown: 7. Use the Left and Right Selection buttons to turn each lockout mode ON or OFF separately 8. Once all LOCKOUT MODES are set properly, press ENTER to return to the SYSTEM MENU At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (2-3) Contrast 1. From the main display press MENU. 2. Use the Selection Arrow buttons to scroll to SYSTEM MENU. 3. Press the Right Selection button to select (SEL) SYSTEM MENU. 4. Use the Selection Arrow buttons to scroll to CONTRAST. 5. Press the Right Selection button to select (SEL) CONTRAST. 6. Use the Left and Right Selection buttons to adjust the CONTRAST of the screen LCD display. At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (2-4) Information Important information regarding the AUET/MTM and the internal transducer can be viewed in the INFORMATION section of the SYSTEM MENU. This information may be valuable when contacting AIMCO customer service or technical support. Accessing the Information Screens 1. From the main display press MENU. 2. Use the Selection Arrow buttons to scroll to SYSTEM MENU. 3. Press the Right Selection button to select (SEL) SYSTEM MENU. 4. Use the Selection Arrow buttons to scroll to INFORMATION. 5. Use the Left Selection button to view information regarding the internal transducer. 6. Use the Right Selection button to view information about the AUET/ MTM system information. 7. To return to the SYSTEM MENU screen, press ENTER.
17 III [Data Menu] The Data Menu options allow the user to print and clear the stored rundown data and associated statistical information. Accessing the DATA MENU 1. From the Main Display screen, press MENU. 2. Use the Selection Arrow buttons to scroll to Data Menu. 3. Press the Right Selection button for SELECT (SEL). 4. The user can then use the SELECTION ARROW buttons to scroll through the following options in the order shown: Print Data Requirements Data can be transmitted by cable through the built in Serial port using AIMCO’s Part # ICBL-USB The data can be transmitted to a serial printer or to a terminal emulation program on the user’s computer PC such as Hyper Terminal. When connecting to a serial printer a NULL Modem adapter is also required. RS232 Transfer Protocol (Single Direction) Cable 9-pin to mini-plug Protocol Value Baud Rate 9600 Parity None Bits 8 S bit 1 Flow None Data Stream Format mmmbsdddddbuuuuucl m memory location s sign (space or -) d data w/decimal point u units c carriage return l line feed b blank Pinout Diagram Pin # Description 1 Unused 2 Transmit 3 Receive 4 Unused 5 Ground 6 Unused 7 Unused 8 Unused 9 Unused (3-1) Print Memory Connect the AUET/MTM to a serial printer or computer using the appropriate cable (AIMCO part # ICBL-USB) 1. From the Main Display screen, press MENU. 2. Use the Selection Arrow buttons to scroll to Data Menu. 3. Press the Right Selection button for SELECT (SEL). 4. Press the Right Selection button for SEND to transmit the data. 5. When printing is complete, press ENTER to return to the Data Menu screen. (3-2) Print Memory with SPC (Statistics) 1. Connect the AUET/MTM to a serial printer or computer using the appro-priate cable (AIMCO part # ICBL-USB) 2. From the Main Display screen, press MENU. 3. Use the Selection Arrow buttons to scroll to Data Menu.
18 4. Press the Right Selection button for SELECT (SEL). 5. Use the Selection Arrow buttons to scroll to Print Mem with SPC. 6. Press the Right Selection button for SEND to transmit the data. 7. When printing is complete, press ENTER to return to the Data Menu screen. (3-3) Display SPC Info (Statistics) 1. Connect the AUETMTM to a serial printer or computer using the appro-priate cable (AIMCO part # ICBL-USB) 2. From the Main Display screen, press MENU. 3. Use the Selection Arrow buttons to scroll to Data Menu. 4. Press the Right Selection button for SELECT (SEL). 5. Use the Selection Arrow buttons to scroll to Display SPC Info. 6. Press the Right Selection button for SEL to display the information on the LED screen. 7. When observation is complete, press ANY KEY to return to the Data Menu screen. (3-4) Clear Memory To erase all stored rundown data: 1. From the Main Display screen, press MENU. 2. Use the Selection Arrow buttons to scroll to Data Menu. 3. Press the Right Selection button for SELECT (SEL). 4. Use the Selection Arrow buttons to scroll to Clear Memory. 5. Press the Left Selection button for CLR. 6. Press ENTER to confirm the desire to erase the data. 7. Press Enter to return to the Clear Memory screen (3-4). At any Menu level, pressing ENT twice will return to the Main Display Screen at the previously set Operating Mode. (3-5) Reset All To erase all stored rundown data and format the memory allocation: 1. From the Main Display screen, press MENU. 2. Use the Selection Arrow buttons to scroll to Data Menu. 3. Press the Right Selection button for SELECT (SEL). 4. Use the Selection Arrow buttons to scroll to Reset All (3-5). 5. Press the Left Selection button for CLEAR. 6. Press ENTER to confirm the desire to erase the data and format the memory allocation. 7. Press Enter to return to the Reset All (3-5) screen. SETUP OF EXTERNAL TRANSDUCER The AUET/MTM can be used with a variety of external transducers, whether supplied by AIMCO or another manufacturer. Because manufacturers use a wide range of transducer technologies and connector types, verify that the transducer you plan to use is capable of being connected to and communicating with the AUET/MTM. For assistance with this, please contact your AIMCO Distributor or authorized AIMCO Sales Representative. AIMCO’s lines of Auditor™ industry-standard transducers are manufactured with the proper connector-style for easy use with the AUET/MTM and will be used as the example in all following instructions. Two (2) optional cables are available from AIMCO to connect Auditor™ brand transducers to the AUET/MTM: Part # ATDBLIS: Connects the ATDA to any Auditor™ ABRT- or ARTIS Torque/Angle series transducer Part # ATDBRIS: Connects the ATDA to any Auditor™ ARTIS Torque Only series transducer Contact your AIMCO Distributor or AIMCO authorized Sales Representative for information on ordering these cables.
19 Connecting a Transducer Align the red dot on the transducer-cable connector with the red dot on the TRANSDUCER CABLE INPUT port (Fig-ure 2) and firmly press the connector into the port. Set rotary switch to external port. Setting up the Transducer to be used The Auditor™ AUET/MTM must be set to recognize the transducer connected to the instrument. Most transducers can be made to allow the Auditor™ AUET/MTM to self-recognize the transducer simply when a connection is made. For assistance with this, please contact your AIMCO Distributor or authorized AIMCO Sales Representative for a transducer upgrade quotation. For the typical, Industry Standard (IS) type of transducer, the setup procedure is as follows: 1. Turn the AUET/MTM On. 2. Within 3 seconds of pressing the ON button, press the LEFT SELECTION BUTTON (Figure 1) for CAL 3. Press ENT to SELECT UNITS. If a transducer has been previously setup, the data for that previous setup will be shown. 4. Units of measure for use in setting up the transducer may be changed in this screen by pressing the UP OR DOWN SELECTION ARROW to scroll through the available units. Pressing ENT will select the displayed unit of measure for use in setup and then display the SELECT FULL SCALE screen. 5. To change the number displayed to match the transducer being setup, press the RIGHT SELECTION BUTTON to EDIT the number. 6. The upper right corner of the screen will display the digit number that use of the UP or DOWN SELECTION ARROWS will effect. The bottom left corner of the screen shows the increment of adjustment that each press of the UP or DOWN SELEC-TION ARROWS changes the digit by. 7. Once the number displayed on the screen matches the transducer to be used, press ENT to confirm the set value. 8. The next screen will display “(+/-) 0.000” and the A-D counts. Press and hold the RIGHT SELECTION BUTTON to EDIT the mV/V rating of the transducer being setup. System defaults to 2.00000 which is standard for all Auditor IS transducers. To insure that the selection is correct a change should be made even if the default of 2.00000mV/v is correct. Using the UP and DOWN SELECTION ARROWS adjust the reading up and down to then display the desired value. Press ENT if this value is correct for the transducer being setup. It is important to be sure that the sign (+/-) shown on the A-D matches the direction of the Cal mode. If in +Cal then the sign must be positive. If in –Cal then the sign must be -. Rotation of the transducer shaft will facilitate a change from + to – should that be necessary. 9. Percentage of Full Scale is the next adjustment. Default is 100. Should it be desired to limit the readable range of the transducer to be used, use the RIGHT SELECTION BUTTON and the UP or DOWN arrows to change this value. Hit ENT once the desired value is displayed. 10. Press the DOWN SELECTION ARROW to set the –Cal. Confirm –Cal by hitting ENT. Repeat steps 8 & 9. 11. After mV/V and Full Scale have been entered, the display returns to the A-D count screen. Hit ENT 12. If the value is correct, press ENT and PGM will show on the screen. 13. Press the LEFT SELECTION BUTTON to Save the setting. The unit will power itself off and will hold the set value until it is changed in the future or a different Intellect transducer is attached to the unit. Should you have any additional questions, please contact your local AIMCO-Auditor™ Series Representative