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Aimco Brakes Auditor Torque Data Analyzer User Guide

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    11
    Reviewing Statistical Information 
     
    Once rundown torque values have been stored to memory, it is possible to view statistical values based on those 
    rundowns. 
     
    To view statistical information: 
     
    1.  From either MEMORY MODE or RUN MODE press the AUDIT button. 
    A screen will display showing the following statistical values: 
      
    n = number of rundowns stored into memory 
     = the mean torque value of all stored rundowns 
      Min = the lowest stored torque value  
      Max = the highest stored torque value 
      s = standard deviation of the stored torque values 
     
    2.  If the ATDA is in MEMORY MODE when the statistical values are viewed, pressing the SELECTION 
    ARROW buttons will allow the user to scroll through individual rundown values. 
    3.  If the ATDA is in RUN MODE when the statistical values are viewed, pressing the SELECTION 
    ARROW buttons will return the user to the main display screen 
     
     
    Once MEMORY MODE has been enabled and torque values have been stored, all rundowns, regardless of 
    whether they are conducted in MEMORY MODE or RUN MODE, will be stored  
     
    To disable MEMORY MODE, the user must clear the memory and enter RUN MODE.  For instructions on how 
    to clear memory, see Clear Memory (3-3) on page 16. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
      
    						
    							 
    12
    ATDA MENU FUNCTIONS 
     
    The basic set-up features of the ATDA are accessed through the MENU function.  Data management, system set-up, 
    display characteristics and power management can all be configured from this area to match the users’ needs.  
     
     
    Accessing the MENU Functions 
     
    1.  Turn the ATDA On 
    2.  The MENU structure can then be accessed in two separate ways 
    1) Press the Left Selection button 
    or
     
    2) Press the MENU button (Figure 1) 
     
    Either method will result in the following screen being displayed: 
     
     
     
     
     
    From this screen the SELECTION ARROW buttons can be used to access the individual menu options.  By pressing 
    the button, the menu options will display in the following order: 
     
     
     
     
    Peak Options Menu (1) 
     
    Accessing the PEAK OPTIONS menu 
     
    To access the PEAK OPTIONS menu: 
     
    1.  From the Main Display screen, press MENU 
    2. PEAK OPTIONS MENU should be displayed.  If it is not, use the SELECTION ARROW 
    buttons to display. 
    3. Press the Right Selection button for SELECT (SEL) 
    4.  The user can then use the SELECTION ARROW buttons to scroll through the following 
    options in the order shown: 
     
     
     
     
    Auto Clear (1-1) 
     
    The Auto Clear function determines the length of time, in seconds, that a torque reading will display on the screen 
    after a peak value is captured.  If MEMORY MODE is active, than the Auto Clear setting also determines the length of 
    time after a rundown is conducted before the associated torque reading is entered into memory. 
     
    The values available to the operator are 1 – 9 seconds and OFF.  When Auto Clear is set to OFF, the user must 
    manually clear the value from the screen or enter the value into memory. 
     
    If AUTO CLEAR is turned on, A/C will be displayed on the Main Display Screen.  
    						
    							 
    13
    Setting Auto Clear 
     
    1.  From the main display press MENU 
    2. Press the Right Selection button to select PEAK OPTIONS MENU 
    3. Auto Clear will be displayed 
    4. Use the Left Selection button to decrease the Auto Clear time from 9 seconds to OFF.  Use the Right 
    Selection button to increase the Auto Clear time from OFF to 9 seconds.  Either button, when continuously 
    pressed, will advance the value in a loop. 
    5.  When the desired value is selected, press ENTER to save and exit. 
     
     
    Clearing a Torque Value / RUN MODE 
     
    When in RUN MODE, if Auto Clear is turned on by selecting a time value, the display screen will automatically 
    convert back to a zero value after the set amount of seconds. 
     
    When in RUN MODE, if Auto Clear is turned OFF, the operator must manually clear a torque value from the display: 
     
     
    1. Set the Auto Clear function to OFF 
    2.  While in the Main Display screen, conduct a rundown 
    3.  After observing the torque value for the rundown, press CLEAR 
    4.  The Main Display will convert back to a zero value 
     
     
    Clearing / Entering the Current Torque Value / MEMORY MODE 
     
    When in MEMORY MODE, if AUTO CLEAR is turned ON, the torque value from a rundown will automatically be 
    entered into memory after the set number of seconds, the display will convert back to a zero value and the ATDA will 
    be ready to record another torque value. 
     
    When in MEMORY MODE, if AUTO CLEAR is turned OFF, the user must manually enter the value into memory or 
    clear the value. 
     
    1. Set the AUTO CLEAR function to OFF 
    2.  While in the Main Display, conduct a rundown 
    3.  After observing the rundown, the user must decide whether to save or clear the value. 
    4.  If the rundown is determined to be valid, press the ENTER button to store the value.  The Main Display will 
    convert back to zero, the next Stored Rundown Number will be displayed and the system will be ready to 
    record another torque value. 
    5.  If the rundown is determined to be invalid (statistical outlier, operator error during rundown, tool error during 
    rundown, etc.), press CLEAR to delete the value.  The Main Display will convert back to zero, the Stored 
    Rundown Number will remain the same and the system will be ready to record another torque value. 
     
     
     
    Clearing a Previous Torque Value / MEMORY MODE 
     
    To clear a torque value that was previously entered into memory: 
     
    1. Use the Selection Arrow buttons to scroll to the desired torque reading 
    2. Press CLEAR twice
     to clear the value from memory and to subtract it from any statistical calculations.  This 
    will leave a gap in the sequential memory addresses but not affect the number of samples used for statistical 
    calculations.  
     
    Filter (1-2) 
     
    The FILTER FREQUENCY is a setting used to “screen out” unwanted signals produced by hand and power tools and 
    which can adversely affect the torque values generated by a transducer when connected to the ATDA.  The FILTER 
    FREQUENCY of the ATDA can be programmed in order to best match the type of tool being used and to provide the 
    most reliable readings.  The values are shown in values from 125 – 2000 Hertz (Hz).  A general starting point for 
    programming is 500 Hz for manual and continuous drive tools and 1000 Hz for discontinuous drive tools, but more 
    consistent values may be obtained with other settings, depending on tool design, joint characteristics and other 
    factors.  
    						
    							 
    14
    Setting the Filter Value  
     
    1.  From the main display press MENU 
    2. Press the Right Selection button to select PEAK OPTIONS MENU 
    3. Use the SELECTION ARROW buttons to select FILTER 
    4. Use the Left Selection button to decrease the FILTER value.  Use the Right Selection button to increase 
    the Filter value.  Either button, when continuously pressed, will advance the value in a loop. 
    5.  When the desired value is selected, press ENTER to save and exit. 
     
     
    Peak Blanking (1-3) 
     
    PEAK BLANKING determines the minimum threshold at which a torque peak is captured.  It is entered as a 
    percentage of the full scale value of the transducer which is connected to the ATDA and can be displayed in values 
    from 2 – 50% of transducer full scale.  Accurately setting the PEAK BLANKING value can help prevent invalid torque 
    readings and can enable the user to avoid taking readings related to high prevailing torque in an application. 
     
    Setting the Peak Blanking Value 
     
    1.  From the main display press MENU 
    2. Press the Right Selection button to select PEAK OPTIONS MENU 
    3. Use the SELECTION ARROW buttons to select PEAK BLANKING 
    4. Use the Left Selection button to decrease the PEAK BLANKING value.  Use the Right Selection button to 
    increase the PEAK BLANKING value.  Either button, when continuously pressed, will advance the value in a 
    loop. 
    5.  When the desired value is selected, press ENTER to save and exit. 
     
     
    Sign Lock (1-4) 
     
    The SIGN LOCK feature allows the user to select the rotation direction in which a torque peak will be captured.  With 
    SIGN LOCK on, the initial direction is set as the default direction; a negative torque value indicates a reading taken in 
    the counter-clockwise direction and a positive reading indicates a reading taken in the clockwise direction.  Any 
    readings taken in the non-selected direction will be measured, but not captured / displayed as a peak value. 
    With SIGN LOCK turned off, peak values in both the clockwise and counter-clockwise directions will be captured and 
    displayed. 
      
    Since most torque rundowns are conducted and readings are taken in the clockwise direction, the user may find it 
    beneficial to turn this feature on. 
     
     Turning Sign Lock On / Off 
     
    1.  From the main display press MENU 
    2. Press the Right Selection button to select PEAK OPTIONS MENU 
    3. Use the Selection Arrow buttons to select SIGN LOCK 
    4. Use the Left Selection button to toggle SIGN LOCK on or off. 
    5.  When the desired value is selected, press ENTER to save and exit. 
     
    Resetting Sign Lock 
     
    If SIGN LOCK is on and needs to be reset, either turn the ATDA off or press the CLEAR/ZERO button. 
     
      
    						
    							 
    15
    Edit Limits (1-5) 
     
    By using the EDIT LIMITS feature to set high and low limits for torque readings, the user can receive visual feedback 
    regarding the rundown results. 
     
    Setting the high and low limits appropriately will result in the following display signals: 
     
    Reading outside of set limits: 
      A red LED being lit on the ATDA keypad (Figure 1f 
     
     A  symbol for low readings and a   symbol for high readings being displayed on the screen (Figure 1)  
     
    Reading within set limits: 
     
      A green LED being lit on the ATDA keypad (Figure 1f 
     
     
    Setting High and Low Torque Limits 
     
    1.  From the main display press MENU 
    2. Press the Right Selection button to select PEAK OPTIONS MENU 
    3. Use the Selection Arrow buttons to select EDIT LIMITS 
    4.  Press the appropriate Left or Right Selection button to select the HIGH or LOW limit 
    5.  If, as an example, the High Limit is being set, the following screen will be displayed: 
     
     
     
    6. Press the Right Selection (DIG) button to select one of the three available options. 
      One of the four numeric position (1 – 4) 
      The decimal point (5) 
     OFF 
     
     
    The number in the top-right corner of the display indicates which option is selected.  The number displayed 
    will correspond to the following numeric position or decimal place: 
     
     
     
     
    7.  If OFF is selected with the Right Selection button, the corresponding LIMIT will be disabled. 
     
      If HIGH is disabled, then only readings below the LOW LIMIT will generate a red LED signal.  Any 
    reading above the LOW LIMIT will generate a green LED signal. 
     
      If LOW is disabled, only values above the HIGH LIMIT will generate a red LED signal.  Any value 
    below the HIGH LIMIT will generate a green LED signal. 
     
    8.  Once the selected limit is set, press ENTER to return to the EDIT LIMITS screen. 
    9.  To select and edit the other limit, proceed as above 
    10.  If both limits have been set, press ENTER to return to the PEAK OPTIONS MENU screen  
    						
    							 
    16
    System Menu (2) 
     
    Accessing the System Menu 
     
    To access the SYSTEM menu: 
     
    1.  From the Main Display screen, press MENU 
    2.  Use the Selection Arrow buttons to scroll to System Menu 
    3. Press the Right Selection button for SELECT (SEL) 
    4.  The user can then use the SELECTION ARROW buttons to scroll through the following options in the order 
    shown: 
     
     
     
    Sleep (2-1) 
     
    To conserve battery life, the ATDA is equipped with a SLEEP mode.  If a selected amount of time, from OFF to 20 
    minutes, has passed without any activity, the ATDA will go into standby. 
     
    Setting the Sleep Timer 
     
    1.  From the main display press MENU 
    2. Use the Selection Arrow buttons to select SYSTEM MENU 
    3. Press the Right Selection button to select SYSTEM MENU 
    4.  Use the Left and Right Selection buttons to adjust the SLEEP timer.  If OFF is selected, the ATDA will 
    remain on until manually powered off. 
    5.  When the desired time is set, press ENTER to return to the System Menu screen 
     
     
    Lockout Menu (2-2) 
     
    The LOCKOUT MENU provides various levels of protection against unauthorized or accidental adjustment of basic 
    settings to the ATDA.  By turning the lockout mode on or off for various functions, the user can allow or prevent 
    adjustment to these functions. 
     
     
    The functions that can be locked out are: 
      Mode  -  Measurement mode of Peak, 1
    st Peak, Pulse or Track 
      Units  -  Engineering units of FtLb, InLb, InOz, KgFM, KgFCm, GFCm, CNm, Nm 
      Scroll  -  Prevents using the Selection Arrow buttons to scroll in order to enable MEMORY MODE or to scroll 
    through stored rundown values 
     
     
    Setting Lockout Modes 
     
    1.  From the main display press MENU 
    2. Use the Selection Arrow buttons to select SYSTEM MENU 
    3. Press the Right Selection button to select SYSTEM MENU 
    4. Use the Selection Arrow buttons to select LOCKOUT MENU 
    5. Press the Right Selection button to select LOCKOUT MENU 
    6.  The user can then use the SELECTION ARROW buttons to scroll through the following options in the order 
    shown: 
     
     
     
    7. Use the Left and Right Selection buttons to turn each lockout mode ON or OFF separately 
    8. Once all LOCKOUT MODES are set properly, press ENTER to return to the SYSTEM MENU 
     
      
    						
    							 
    17
    Contrast (2-3) 
     
    1.  From the main display press MENU 
    2. Use the Selection Arrow buttons to select SYSTEM MENU 
    3. Press the Right Selection button to select SYSTEM MENU 
    4. Use the Selection Arrow buttons to select CONTRAST 
    5. Use the Left and Right Selection buttons to adjust the contrast of the screen 
     
     
    Information (2-4) 
     
    Important information regarding the ATDA and the connected transducer can be viewed in the INFORMATION 
    section of the SYSTEM MENU.  This information may be valuable when contacting AIMCO customer service or 
    technical support and it may be useful when setting up or calibrating a transducer for use with the ATDA. 
     
    Accessing the Information Screens 
     
    1.  From the main display press MENU 
    2. Use the Selection Arrow buttons to select SYSTEM MENU 
    3. Press the Right Selection button to select SYSTEM MENU 
    4. Use the Selection Arrow buttons to select INFORMATION 
    5. Use the Left Selection button to view information regarding the connected transducer 
    6. Use the Right Selection button to view information about the ATDA 
    7.  To return to the SYSTEM MENU screen, press ENTER 
     
     
    Data Menu (3) 
     
    The Data Menu options allow the user to print and clear the stored rundown data and associated statistical 
    information. 
     
    Accessing the DATA MENU 
     
    To access the DATA menu: 
     
    1.  From the Main Display screen, press MENU 
    2.  Use the Selection Arrow buttons to scroll to Data Menu 
    3. Press the Right Selection button for SELECT (SEL) 
    4.  The user can then use the SELECTION ARROW buttons to scroll through the following options in the order 
    shown: 
     
     
     
    Print Data Requirements 
     
    Data can be transmitted by cable through the built in Serial port using AIMCO’s Part # RS232C.  The data can be 
    transmitted to a serial printer or to a terminal emulation program on the user’s computer PC such as Hyper Terminal.  
    When connecting to a serial printer a NULL Modem adapter is also required.   
     
     
    RS232 Transfer Protocol (Single Direction) 
     Cable  9-pin to mini-plug 
    Protocol  Value 
    Baud Rate 9600 
    Parity  None 
    Bits  8 
    S bit   1 
    Flow  None 
     
     
     
      
    						
    							 
    18
    Data Stream Format  mmmbsdddddbuuuuucl 
     
    m memory location   c carriage return 
    s sign (space or -)   l line feed 
    d data w/decimal point   b blank 
    u units 
     
     
    Pinout Diagram 
     Pin #  Description  Pin #  Description 
    1 Unused   6 Unused 
    2 Transmit   7 Unused 
    3 Receive  8 Unused 
    4 Unused  9 Unused 
    5 Ground    
     
     
    Print Memory (3-1) 
     
    Connect the ATDA to a serial printer or computer using the appropriate cable (AIMCO part # RS232C) 
    From the Main Display screen, press MENU 
    Use the Selection Arrow buttons to scroll to Data Menu 
    Press the Right Selection button for SELECT (SEL) 
    Press the Right Selection button for SEND to transmit the data 
    When printing is complete, press ENTER to return to the Data Menu screen 
     
     
    Print Memory with SPC (Statistics) (3-2) 
     
    1.  Connect the ATDA to a serial printer or computer using the appropriate cable (AIMCO part # RS232C) 
    2.  From the Main Display screen, press MENU 
    3. Use the Selection Arrow buttons to scroll to Data Menu 
    4. Press the Right Selection button for SELECT (SEL) 
    5. Use the Selection Arrow buttons to scroll to Print Mem with SPC 
    6. Press the Right Selection button for SEND to transmit the data 
    7.  When printing is complete, press ENTER to return to the Data Menu screen 
     
     
    Clear Memory (3-3) 
     
    To erase all stored rundown data: 
     
    From the Main Display screen, press MENU 
    Use the Selection Arrow buttons to scroll to Data Menu 
    Press the Right Selection button for SELECT (SEL) 
    Use the Selection Arrow buttons to scroll to Clear Memory 
    Press the Left Selection button for CLEAR 
    Press ENTER to confirm the desire to erase the data 
    Press Enter to return to the Data Menu screen 
     
     
    Reset All (3-4) 
     
    To erase all stored rundown data and format the memory allocation: 
     
    From the Main Display screen, press MENU 
    Use the Selection Arrow buttons to scroll to Data Menu 
    Press the Right Selection button for SELECT (SEL) 
    Use the Selection Arrow buttons to scroll to Reset All 
    Press the Left Selection button for CLEAR 
    Press ENTER to confirm the desire to erase the data and format the memory allocation 
    Press Enter to return to the Data Menu screen  
    						
    							 
    19
    NOTES: 
     
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    							Corporate Headquarters
    10000 SE Pine Street  Ave. Cristóbal Colon 14529 
    Portland, OR  97216  Chihuahua, Chihuahua.  31125 
    800-852-1368 Mexico
    FAX 800-582-9015 011-52-(614) 380-1010
    www.aimco-global.com FAX 011-52-(614) 380-1019
     LIT-MAN870 Rev. 03/2016
     
    Printed in USA  ©2016 AIMCO  
    						
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