Aimco Brakes AcraDyne ToolWare v3010 Manual for iEC Systems

							 
 
  
ToolWare 
Operations Manual for PC Software Package to Interact 
with iEC AcraDyne Tool Control Systems  Version 3 
 
 
   
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PO Box 16460, Portland OR 97292-0460 • 800-852-1368 • Fax 800-582-9015 
www.aimco-global.com 
						

							Introduction 
ToolWare Version 3 is the software package designed for communicating with AcraDyne DC Electric Tool 
Controllers. 
 
ToolWare provides an easy-to-use, Window s-based platform that can be used for: 
 
■  Tightening strategy programming       ■ Maintenance and calibration alert programming 
■  Collection and viewing of rundown data    ■ Controller configuration programming 
■  Statistical analysis               ■ Tool calibration 
■  Rundown curve analysis                 ■ Batch programming 
■  I/O monitoring and configuration                                   ■ Network communication configuration  
 
This version of ToolWare is designed to be fully com patible with all iEC series AcraDyne Tool Controllers 
and the iControl AcraDyne Tool Systems.  In additi on, this software compliments and enhances features 
and benefits of AcraDyne 1000, 2000, 3000 and 8000 (HT)  series tools that are connected to and used with 
AcraDyne controllers. 
 
While past versions of AcraDyne’s ToolWare so ftware have been completely backwards compatible, 
version 2.1.0.0 marks the first version that is no lon ger compatible with the discontinued Evolution series 
controllers.  Should you require software to run the ol der Evolution or iControl controllers, please visit 
www.aimco-global.com and look to t he “Downloads” tab.  There you will find older versions of ToolWare 
that will function with the Evolut ion or iControl controllers and are downloadable free of charge. 
  
						

							 1 
Contents 
 
Contents........................................................................\
................................................................. 1
 
1. Getting Started with ToolWare  ........................................................................\
................... 3 
1.1 Terminology and Abbreviations  ........................................................................\
........... 3 
1.2 Introduction to ToolWare ........................................................................\
...................... 3 
1.2.1 About this document  ........................................................................\
...................... 3 
1.2.2 ToolWare Overview ........................................................................\
....................... 3 
1.3 ToolWare Installation  ........................................................................\
............................ 4 
1.3.1 PC Requirements  ........................................................................\
........................... 4 
1.3.2 Installing ToolWare  ........................................................................\
........................ 4 
1.4 Introduction to ToolWare User Interface  .................................................................... 5 
1.4.1 ToolWare Menu Structure ........................................................................\
............. 6 
1.4.2 Lower Menu Bar  ........................................................................\
............................. 7 
1.4.3 Status Bar ........................................................................\
........................................ 7 
1.5 Connecting IEC Controller with PC  ........................................................................\
........ 8 
1.5.1 Connecting to USB port ........................................................................\
.............. 10 
1.5.2 Connecting to Ethernet Port  ........................................................................\
....... 10 
1.5.3 Connecting to the network ........................................................................\
.......... 10 
2. Working with ToolWare ........................................................................\
................................. 10 
2.1 Connecting PC with the Controller  ........................................................................\
.... 10 
2.1.1 Setting up USB Connection ........................................................................\
........ 10 
2.1.2 Setting up Ethernet Connection  ........................................................................\
. 11 
2.2 Setting Parameters ........................................................................\
.............................. 13 
2.2.1 Parameter Entry Fields  ........................................................................\
................ 14 
2.2.2 Parameter Sets ........................................................................\
............................. 17 
2.3 CurveWare ........................................................................\
............................................ 18 
2.4 Monitoring I/O  ........................................................................\
....................................... 19 
2.5 File Menu ........................................................................\
.............................................. 20 
2.5.1 Connection  ........................................................................\
.................................... 20 
2.5.2 Open ........................................................................\
............................................... 21 
2.5.3 Save ........................................................................\
............................................... 21 
2.5.4 Print ........................................................................\
................................................ 21 
2.5.5 Login ........................................................................\
............................................... 21 
2.5.6 Language  ........................................................................\
....................................... 21 
2.5.7 Logoff ........................................................................\
............................................. 21 
2.5.8 Exit ........................................................................\
.................................................. 21 
2.6 Controller  ........................................................................\
.............................................. 22 
2.6.1 View Firmware Rev  ........................................................................\
...................... 22 
2.6.2 Edit Configuration Parameters  ........................................................................\
... 22 
2.6.3 Angle Offset Calibration ........................................................................\
.............. 33 
2.6.4 View/Edit Date Time ........................................................................\
.................... 33 
2.7 Tool ........................................................................\
........................................................ 34 
2.7.1 View ........................................................................\
................................................ 34 
2.7.2 Edit ........................................................................\
.................................................. 34  
						

							 2 
2.7.3 Calibrate........................................................................\
......................................... 36 
2.8 Rundowns  ........................................................................\
............................................. 38 
2.9 Log Info ........................................................................\
................................................. 40 
2.10 Statistics  ........................................................................\
............................................ 41 
2.11 AcraVision  ........................................................................\
......................................... 45 
2.12 System ........................................................................\
............................................... 46 
2.12.1 Serial Test  ........................................................................\
.................................. 46 
3. Addendum  ........................................................................\
....................................................... 46 
3.1 Fault codes ........................................................................\
........................................... 46 
3.2 Trouble Shooting  ........................................................................\
................................. 47 
 
 
 
 
 
 
 
  
						

							 3 
1. Getting Started with ToolW are 
1.1 Terminology and Abbreviations  
Terminology and abbreviations used in this manual are described in the table 
below. 
Table 1.1  Terminology and Abbreviations   
Term/Abbreviation Explanation 
Tool AcraDyne Nut runners including Pistol, Straight and Tubenut 
wrench 
Controller AcraDyne iEC Controller  
CIM Controller Interface Module is an adapter between the 
Controller CAN bus and PC USB port 
Rundown A complete tightening cycle 
SCC Spindle Control Card 
CNC Communications Network Card 
Gen 1 Tool with Light Ring 
Gen 3 / 4 Tool with Multi-Function Button (MFB) 
1.2  Introduction to ToolWare   
1.2.1 About  this document 
This document is a manual for using ToolWare software. It consists of three 
parts: 
Chapter  1: “Getting Started with ToolWare”  introduces the  software and gives 
step- by-step instructions  on using it to run AcraDyne tools . 
Chapter 2:  “Working with ToolWare”  gives detailed explanation of the 
software features and  functions. 
Chapter 3: “Addendum” provides reference information needed  for 
troubleshooting and  general knowledge. 
1.2.2  ToolWare Overview 
ToolWare is a software program designed  for configuring AcraDyne  electric 
too ls and  controllers directly from PC for  threaded assembly applications . 
The  ToolWare version in use must be compatible with the  firmware  of the 
Controller  which  consists of DSP firmware and  CNC (Communication 
Network Card) firmware.  
 
ToolWare compatibility with Torque Tool Controller F irmware 
ToolWare Version Compatible Firmware Release 
DSP CNC card 
3.x.x.x 3.x.x       6.xx 
 
Note.  If you wish to update your controller software, please contact your 
AIMCO  sales representative.   
						

							 4 
1.3 Tool Ware Installation   
1.3.1  PC Requirements 
ToolWare requires a  PC with 1GB or  higher  RAM and Windows  XP or later 
version OS.   
 
1.3.2   Installing ToolWare 
To install ToolWare:  
  Insert the installation CD and installation will start automatically. You can 
also manually start it by double clicking on “Setup.exe”.  
  Follow instructions on screen to complete installation.  
  User should have Administrative Privileges  to install ToolWare.   
 
  It is recommended to have your ToolWare  CD files or Download files stored 
on your Hard  Drive.  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
						

							 5 
1.4 Introduction to ToolWare User Interface  
 
When ToolWare  is initially opened, the selection box shown in Figure 1.4.1 will 
appear , if not connected to the controller .   
 
 
 
Figure 1 .4.1 Dialog box for selection of controller platform being used   
 
The ToolWare interface is similar to the workspace  of most MS Windows 
applications.  Figure 1.4 .2 shows  the main screen and  structure  consisting of 
two menu bars . 
 
 
Figure 1.4.2 Main Screen of ToolWare   
						

							 6 
1.4.1  ToolWare Menu Structure 
 
 
 
 
Menu Level  Supported Functionality  
File 
Connection Establish Connection with the Controller 
Open Open a file 
Save Save a file 
Print Prints screen graphic or data file 
LogIn  Login to the program to access appropriate menu 
items 
LANGUAGE Switch Language Locale 
LogOff  Program remains open, some menu items not 
accessible 
Exit Close the program 
Controller  
View Firmware Rev. Returns  controller’s Servo & firmware  version 
Edit Configuration Parameters Modify controller configuration 
View / Edit  Date/Time Set the date & time in the Controller 
Reset Controller to Defaults Restore factory values of controller parameters 
Tool  View
 
Tool Parameters View tool parameters 
Torque Cal Value View the tool calibration value 
RPM’s View tool output drive rotations / minute 
Cycle Count View number of cycles run by tool 
Motor Temp View motor temp from tool 
Edit Tool Setup Set up tool parameters 
Calibrate  
Torque Calibrate the tool to a master transducer 
Buttons and LED’s Program and test buttons and LED’s 
Service and Calibration 
Log Set alerts for tool service and calibration   
Rundowns Display rundown data in a tabular format 
Log Info Usage View tool and controller usage information 
Statistics Performs statistical analysis of a previously saved 
rundown-data file 
AcraVision  Displays real-time rundown information in full-
screen view 
System 
Serial Test Used for testing of serial data string information. 
Fault Codes  Displays a list of fault codes for the controller and 
tool. 
Main 
Functions  
 
Parameter Sets Opens the parameter set programming window. 
CurveWare Displays rundown graphs for analysis 
Statistics  Performs statistical analysis of a previously saved 
rundown-data file 
Monitor I/O Displays the status of I/O signals 
Fault Codes  Displays a list of fault codes of the controller and 
tool. 
Help About ToolWare Displays the latest version of the ToolW are. 
ToolWare Help Opens a PDF Help file  
						

							 7 
1.4.2 Lower Menu Bar  
Lower Menu Bar is a shortcut to the frequently used Upper Menu items  
located under  submenu . These frequently used functions 
include:  
  Parameter Sets  
  CurveWare  
  Monitor I/O  
 
1.4.3   Status Bar 
Status Bar is combine d with the Lower Menu Bar. Information displayed 
on the status bar is listed in the Table 1.4.3  
 
   Table 1.4.3    Status Bar Contents  
Status Item Display Options 
Torque Units 
N*m 
Lbs*ft 
Lbs*in 
KgCm 
KgM 
Connection 
Offline 
USB 
Ethernet 
 
  
						

							 8 
1.5   Connecting IEC  Controller with PC  
ToolWare supports  –2 options of connecti ng Controller to  PC depending on the 
interface and the model of AcraDyne  Controller: 
  USB port through  the CIM adapter ( P/N # AEC -CIM)  
  Ethernet port through  the Ethernet crossover cable  or standard cable 
 
Figure  1.5.1  and Figure 1. 5.2 show the Communication / Connection  interface 
panels of iEC Controller.  
 
      
 
          Figure 1. 5.1 iEC  Controller  Bottom panel             
 
 
 
 
 
 
 
 
 
 
 
 USB 
Cable CIM 
Custom 
Cable 
 I/O Port 
8in/8out 
RS232 
Future Use 
KDM/ 
Factory Use 
CAN