Aimco Brakes AcraDyne Gen 3 2000 Series Nutrunner Manual

							PO Box 16460, Portland OR 97292-0460  • 800-852-1368 • Fax 800-582\
-9015
www.aimco-global.com
AcraDyne Gen III  
2000 Series Nutrunners
 Operations Manual 
						

							INTRODUCTION
SAVE THESE INSTRUCTIONS
1) WORK AREA
 a) Keep work area clean and well lit. Cluttered and dark areas invite accid\
ents.
 b)  Do not operate power tools in explosive atmospheres, such as the presenc\
e of flammable liquids, gases or dust. Power tools create sparks which may ignite  
    the dust or fumes.
 c) Keep children and bystanders away while operating a power tool. Distract\
ions can cause you to lose control.
2) ELECTRICAL SAFETY
 a) Power tool plugs must match the outlet. Never modify the plug in any way\
. Do not use any adapter plugs with earthed (grounded) power tools.    
    Unmodified plugs and matching outlets will reduce risk of electric shock\
. 
 b) Avoid body contact with earthed or grounded surfaces such as pipes, radi\
ators, ranges and refrigerators. There is an increased risk of   electric shock if your  
    body is earthed or grounded.
 c) Do not expose power tools to rain or wet conditions. Water entering a po\
wer tool will increase the risk of electric shock.
 d) Do not abuse the cord. Never use the cord for carrying, pulling or unplu\
gging the power tool.  
    Keep cord away from heat, oil, sharp edges or moving parts. Damaged or e\
ntangled cords increase the risk of electric shock.
 e)  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable of outdoor use reduces \
the risk of electric  
  shock
  f) It is not recommended to use AcraDyne controllers or tools outside or to\
 use an extension cord to connect the controller to a power source.
3) PERSONAL SAFETY
 a) Stay alert, watch what you are doing and use common sense when operating\
 a power tool. Do not use a power tool while you are tired or under the 
    influence of drugs, alcohol or medication. A moment of inattention while\
 operating power tools may result in serious personal injury.
 b)  Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for  
    appropriate conditions will reduce personal injuries.  If the maximum du\
ty cycle of the attached tool is exceeded or the tool temperature exceeds 50° C.,  
   then the operator should wear protective hand wear (gloves).
 c)  Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in  
    power tools that have the switch on invites accidents.
 d)  Remove any adjusting key or wrench before turning the power tool on. A w\
rench or a key left attached to a rotating part of the power tool may result in  
  personal injury.
  e) Do not overreach. Keep proper footing and balance at all times. This ena\
bles better control of the power tool in unexpected situations. 
 f) Dress properly. Do no wear loose clothing or jewelry. Keep your hair, cl\
othing and gloves away from moving parts. Loose clothes, jewelry or long hair  
    can be caught in moving parts.
 g)  If devices are provided for the connection of dust extraction and collec\
tion facilities, ensure these are connected and properly used. Use of these devices  
    can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
 a) Do not force the power tool. Use the correct power tool for your applica\
tion. The correct power tool will do the job better  
    and safer at the rate for which it was designed.
 b) Do not use the power tool if the switch does not turn it on and off. Any\
 power tool that cannot be controlled with the switch  
    is dangerous and must be repaired.
 c) This product is designed to be used in combination with the AcraDyne iEC\
 DC tool controller for intermittent hand-held or fixtured assembly processes.
 
 
 
 
 
 Safety Information
Thank you for purchasing this AcraDyne DC electric assembly tool, one of the lightest and fastest DC electric 
assembly tools on the market.  When used with the AcraDyne iEC tool controller, this tool will provide excellent 
productivity, ergonomics, reliability and quality on a wide range of industrial assembly applications.  
2 
						

							OPERATIONS
Angle HeadTool Body
Start Lever
Cable 
Connection
Square/
Hex Drive
3
Multi Function 
Button
1. Connect tool cable to the iEC controller and the tool: 
The tool cable has curved alignment tabs and slots 
built into the connectors at each end to ensure proper  
alignment and connection with the tool and controller.
Make sure that power is not turned on at the controller 
before making any connections. Align the female connec-
tor on the cable with the male connector on the tool and insert 
the cable onto the tool, then slide the connector nut onto the 
threads on the cable and turn clockwise until hand-tight.
Align the male connector tab on the other end of the tool 
cable with the female slot on the controller and insert the 
cable into the connector, then slide the metal outer cover 
onto the connection threads on the controller and turn clock-
wise until hand-tight.
2. Multifunction Button Operation: 
The tool will flash all LED lights three times when power is 
first turned on at the controller.  After the controller finishes 
initializing and displays a target toque value, the multifunction 
button (MFB) is used to toggle the tool from clockwise mode 
(FWD) to counter-clockwise operation mode (REV). The MFB 
is the small button opposite the trigger.  
The tool will initially start in clockwise mode and will have no 
LED lights turned on. If the trigger is pressed, the tool will 
turn on the blue LED meaning the tightening operation is 
3
underway. Pressing the MFB will cause the tool to flash yel-
low and red LED lights.  Pressing the MFB again will switch 
the tool back FWD mode and will indicate this with no LED 
lights turned on.
3. Start Lever Operation:
To start the tool, depress the start lever. Blue LED lights will 
be displayed while tightening a bolt. The tool will stop auto-
matically when it senses its target torque value or if no torque 
is sensed in a specified time period. After a cycle is complete, 
the tool will display green LED lights for a success, or red 
LED lights for failure to reach torque/angle.
A complete tool system consists of the following items:
ControllerPower cordToolTool Cable
Light Ring Light Assignment
The Buzzer and Multi-Function Button are programmable in the 
DSP Menu of ToolWare.
Light ColorMeaning
Green SolidOK
Red FlashingTorque Low
Red SolidTorque High
Yellow FlashingAngle Low
Yellow SolidAngle High
Blue SolidTool In-Cycle/Tool Armed
Blue FlashingP-Set Change thru MFB
All On FlashingTool in Disassembly
BuzzerBad Assembly/Tool in Disassembly/Power Up 
						

							PAGE HEADER HEREGEN III 2000 SERIES ANGLE NUTRUNNERS 
ITEM # AEN AEN  AEN AEN    QTY. PART #  DESCRIPTION  32015A 32025A  32030A 32040A
1   X X  X X   1 25064  MOTOR HOUSING2    X X  X X    1 25425  MOTOR ASM., 5:1, 2000 SERIES GEN III3    X X  X X    1 25063  LED BOARD ASM.4    X X  X X    2 25075  SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE5    X X  X X    2 25429  STAND-OFF, LED, 2000 SERIES6    X X  X X    1 25073  SCREW, SET 4-40X.375, STEEL, BLACK OXIDE7    X      1  21145  12T SUN GEAR BLANK8   X X  X X   1 24254  SPACER, PILOT9    X X  X X    1 25298  SPIRAL RETAINING RING10    X      1  21679  ANGLE HEAD GEAR TRAIN ASSY      X      1 21069       X      1 25427        X    1 2542811    X X  X     2  24272  ADAPTOR INSERT12    X X  X     2  24324  DOWEL PIN 3/32 Dia x 7/8 LONG13    X X  X     1  25418  TOOL CONNECTOR ASM GEN III TOOLS14    X X  X    A/R  25271 SHIM. - .00215    X X  X    A/R  25272 SHIM. - .00516    X X  X    A/R  25273 SHIM. - .01017    X X  X     1  25102  Screw, BHC4-40X.188, STEEL, BLACK OXIDE18    X X  X     1  25402  T.I.D. BOARD ASM. - GEN III19    X X  X     2  24934  FLAT HEAD CAP SCREW20    X X  X     1  25071  SPRING, LEVER21    X X  X     1  25074  LEVER ASSEMBLY22    X X  X     2  20061  SCREW, LEVER23    X X  X     1  25072  O-RING, LED LIGHT RING COVER24    X X  X     1  20534  3000 SERIAL/MODEL LABEL25    X X  X     1  25058  LIGHT RING COVER, LED26    X X  X     1  25060  HANDLE COVER, REV. BUTTON27    X X  X     1  24679  RETAINING RNG28    X X  X     1  24683  SPRING, REV BUTTON29    X X  X     1  24706  REV BUTTON SUB-ASSEMBLY30    X X  X     1  25059  HANDLE COVER31    X X  X    10  24940  SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE32    X X  X     1  22141  SAFETY LABEL
8
2
93
4 12
6
31
18
30
17 25
161514
23
26
1
29
28 20
21
27
22
24
32
7
10
31
11
1913
5
Assembly for: AEN32015A, AEN32025A, AEN32030A and AEN32040A
4 
						

							PAGE HEADER HEREGEN III 2000 SERIES IN-LINE NUTRUNNERS 
ITEM # AES AES  AES      QTY. PART #  DESCRIPTION  32010A  32020A  32025A
1    X X  X     1  25064  MOTOR HOUSING2    X X  X     1  25425  MOTOR ASM., 5:1, 2000 SERIES GEN III3    X X  X     1  25063  LED BOARD ASM.4    X X  X     2  25075  SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE5    X X  X     2  25429  STAND-OFF, LED, 2000 SERIES6    X X  X     1  25073  SCREW, SET 4-40X.375, STEEL, BLACK OXIDE7    X      1  21145  12T SUN GEAR BLANK8    X X  X     1  24254  SPACER, PILOT9    X X  X     1  25298  SPIRAL RETAINING RING10    X      1  21170  INLINE HEAD ASM.3/8 SQ. DR.      X      1 21943       X      1 2045011    X X  X     2  24272  ADAPTOR INSERT12    X X  X     2  24324  DOWEL PIN 3/32 Dia x 7/8 LONG13    X X  X     1  25418  TOOL CONNECTOR ASM GEN III TOOLS14    X X  X    A/R  25271 SHIM. - .00215    X X  X    A/R  25272 SHIM. - .00516    X X  X    A/R  25273 SHIM. - .01017    X X  X     1  25102  Screw, BHC4-40X.188, STEEL, BLACK OXIDE18    X X  X     1  25402  T.I.D. BOARD ASM. - GEN III19    X X  X     2  24934  FLAT HEAD CAP SCREW20    X X  X     1  25071  SPRING, LEVER21    X X  X     1  25074  LEVER ASSEMBLY22    X X  X     2  20061  SCREW, LEVER23    X X  X     1  25072  O-RING, LED LIGHT RING COVER24    X X  X     1  20534  3000 SERIAL/MODEL LABEL25    X X  X     1  25058  LIGHT RING COVER, LED26    X X  X     1  25060  HANDLE COVER, REV. BUTTON27    X X  X     1  24679  RETAINING RNG28    X X  X     1  24683  SPRING, REV BUTTON29    X X  X     1  24706  REV BUTTON SUB-ASSEMBLY30    X X  X     1  25059  HANDLE COVER31    X X  X    10  24940  SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE32    X X  X     1  22141  SAFETY LABEL33    X X  X     1  20437  REACTION BAR34    X X  X     1  20454  NUT, INLINE FIXTURE
8
2
93
4 12
6 31
1830
17 25
1615
14
23
26
1
29
28 20
21
27
22
24
32
10
31
11
19
7
33
34
5
13
Assembly for: AES32010A, AES32020A and AES32025A
5 
						

							6
PAGE HEADER HEREGEN III 2000 SERIES IN-LINE NUTRUNNERS
ITEM # AES  AES       QTY. PART #  DESCRIPTION   32038A  32068A
1    X X       1  25064  MOTOR HOUSING2    X X       1  25425  MOTOR ASM., 5:1, 2000 SERIES GEN III3    X X       1  25063  LED BOARD ASM.4    X X       2  25075  SCREW, SHC 4-40X.375, STEEL, BLACK OXIDE5    X X       2  25429  STAND-OFF, LED, 2000 SERIES6    X        1  21145  12T SUN GEAR BLANK7    X X       1  25073  SCREW, SET 4-40X.375, STEEL, BLACK OXIDE8    X X       1  25298  SPIRAL RETAINING RING9    X        1  21169  GEAR TRAIN ASM. - TRIPLE STEP     X       1 2114110    X X       2  20864  BELLEVILLE WASHER11    X X       1  20877  3/8 INLINE HEAD ASM.12    X X       2  20116  RETAINING PIN --- 2000 SERIES13    X X       1  24254  SPACER, PILOT14    X X       2  24272  ADAPTOR INSERT15    X X       2  24324  DOWEL PIN 3/32 Dia x 7/8 LONG16    X X       1  25418  TOOL CONNECTOR ASM GEN III TOOLS17    X X      A/R  25271 SHIM. - .00218    X X      A/R  25272 SHIM. - .00519    X X      A/R  25273 SHIM. - .01020    X X       1  25102  Screw, BHC4-40X.188, STEEL, BLACK OXIDE21    X X       1  25402  T.I.D. BOARD ASM. - GEN III22    X X       2  24934  FLAT HEAD CAP SCREW23    X X       1  25071  SPRING, LEVER24    X X       1  25074  LEVER ASSEMBLY25    X X       2  20061  SCREW, LEVER26    X X       1  25072  O-RING, LED LIGHT RING COVER27    X X       1  20534  3000 SERIAL/MODEL LABEL28    X X       1  25058  LIGHT RING COVER, LED29    X X       1  25060  HANDLE COVER, REV. BUTTON30    X X       1  24679  RETAINING RNG31    X X       1  24683  SPRING, REV BUTTON32    X X       1  24706  REV BUTTON SUB-ASSEMBLY33    X X       1  25059  HANDLE COVER34    X X      10  24940  SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE35    X X       1  20437  REACTION BAR36    X X       1  20454  NUT, INLINE FIXTURE37    X X       1  22141  SAFETY LABEL
13
2834 15
734
21
33
20 2819
18
17
26
29
1
32
31
23
24 30
25
27
37 9
34 14
22
6
35
36
1112
10
5 16
                                                                        \
       Assembly for: AES32038A and AES32068A  
						

							SPECIFICATIONS
Environmental
 • Operating Temperature: 0°C to 32°C 
 • Storage Temperature: 0°C to 65°C 
 • Humidity: 
   o  5% to 90% RH, Non-Condensing, for temperatures 0°C  to 40°C 
   o  5% to 60% RH, Non-Condensing, for temperatures 0°C to 65°C 
 •  Maximum Altitude of Operation: 3000m
 • Maximum decibel level: 73 dB(A)
 
Electrical
 • Motor Type: BLDC
   o Motor Phase Voltage: 160 Volts Pulse DC @ Controller Supply Voltage of    
        120 RMS, or 320 Volts Pulse DC @ Controller Supply Voltage of 230 RMS
 • Duty Cycle: The Nutrunner tools are intended for intermittent operation with recommended  
    maximum duty cycles not to exceed 33%.  Note: actual maximum duty cycles\
 are dependant  
   upon several factors including:  Ambient Temperature, Tool selection, Jo\
int conditions,    
   Fastening-parameter programming, and different applications and strategi\
es. For optimum  
   duty cycle determination, please contact your AcraDyne sales representat\
ive.
Physical
 • 2.5 lbs/1.16 kg - 3.60 lbs/1.63 kg
Performance
 • Torque range: 10 - 68 NM
 • Speed Range: 320 - 2080 RPM
 
7 
						

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                                       LIT-MAN161    REV. 02/2014                                                                          \
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