Aimco Brakes AcraDyne Gen 3 1000 Series Nutrunner Manual

PO Box 16460, Portland OR 97292-0460  • 800-852-1368 • Fax 800-582\
-9015
www.aimco-global.com
AcraDyne  
1000 Series Nutrunners
 Operations Manual 

Introduction
SAVE THESE INSTRUCTIONS
1) WORK AREA
 a) Keep work area clean and well lit. Cluttered and dark areas invite accid\
ents.
 b)  Do not operate power tools in explosive atmospheres, such as the presenc\
e of flammable liquids, gases or dust. Power tools create sparks which may ignite  
    the dust or fumes.
 c) Keep children and bystanders away while operating a power tool. Distract\
ions can cause you to lose control.
2) ELECTRICAL SAFETY
 a) Power tool plugs must match the outlet. Never...

OPERATIONS
Angle HeadTool Body
Start Lever
Cable 
Connection
Square/
Hex Drive
3
Multi Function 
Button
1. Connect tool cable to the iEC controller and the tool: 
The tool cable has curved alignment tabs and slots 
built into the connectors at each end to ensure proper  
alignment and connection with the tool and controller.
Make sure that power is not turned on at the controller 
before making any connections. Align the female connec-
tor on the cable with the male connector on the tool and insert 
the...

4
PAGE HEADER HERE1000 SERIES ANGLE NUTRUNNERS 
6
3
2
1
5
7
8
SEE NOTE # 1
APPLY LOCTITE 243 (BLUE) PRIORTO INSTALLATION INTO ITEM # 7TIGHTEN TO 40 Nm (29.5 FT-LBS)APPLY LOCTITE 242 (BLUE) PRIORTO INSTALLATION OF ITEM # 7
34.9MM (1-3/8) FLATS40Nm (30 FT-LBS.)
4
PRESS INTO ITEM 2UNTIL FLUSH WITH SURFACE
11 10 9SHIM AS REQUIREDWITH ITEMS 9-11 TO ALIGN ANGLE HEAD TO LEVER
B
Assembly for: AEN4B12004A, AEN4C12008A, AEN4C12014A, AEN4C12018A, AEN4C12022A
4
ITEM# 
AEN4B  AEN4C AEN4C AEN4C AEN4C      QTY. PART #...

5
PAGE HEADER HERE1000 SERIES IN-LINE NUTRUNNERS 
1
2
3
45
6
7
APPLY LOCTITE   #242 BLUE
 
 
TIGHTEN TO GEAR CASETO 40Nm (30 FT.LBS.)
SEE NOTE 1
34.9mm (1 3/8) FLATS  40Nm (30 FT.LBS.) SEE NOTE 1
 APPLY LOCTITE   #242 BLUE
 
 
TIGHTEN TO GEAR CASETO 40Nm (30 FT.LBS.)
8
30.2mm (1 3/16) HEX25Nm (18 FT.LBS.)
 
APPLY LOCTITE   #242 BLUE
   
9PRESS INTO ITEM 2 FLUSH WITH SURFACE
Assembly for: AES4A12003A, AES4A12006A, AES4A12011A, AES4A12014A, AES4A12018A, AES4A12022A
ITEM# 
AES4A  AES4A AES4A AES4A AES4A...

PAGE HEADER HERE1000 SERIES PUSH-TO-START NUTRUNNERS 
6
74
3
5
1
9
10
11
ALIGN CABLE CONNECTOR WITH SLOT ON GEAR CASEHOUSING THEN GLUE TO SHOULDERON GEAR CASE HOUSINGWITH RTV
8
13
14
12
HOLD FLATS SECURE WITH TOOL # 1354WHILE TIGHTENING ITEM #11
38.1mm  (1½) FLATSTIGHTEN TO MOTOR WITH LOCTITE 24240 Nm (30 Ft*LBS)
2
38.1mm (1½) FLATSTIGHTEN TO ITEM #8 WITH LOCTITE 242PRIOR TO INSTALLING ITEMS 12-1440 Nm (30 FT*lbs)SEE NOTE 3 SEE NOTE 1
Assembly for: AEL4A12003A, AEL4A12006A, AEL4A12011A, AEL4A12014A,...

PAGE HEADER HERE1000 SERIES FIXTURED NUTRUNNERS 
1
2
3
45
6
7
APPLY LOCTITE   #242 BLUE
 
 
TIGHTEN TO GEAR CASETO 40Nm (30 FT.LBS.)
SEE NOTE 1
34.9mm (1 3/8) FLATS  40Nm (30 FT.LBS.) SEE NOTE 1
 APPLY LOCTITE   #242 BLUE
 
 
TIGHTEN TO GEAR CASETO 40Nm (30 FT.LBS.)
8
30.2mm (1 3/16) HEX25Nm (18 FT.LBS.)
 
APPLY LOCTITE   #242 BLUE
   
9PRESS INTO ITEM 2 FLUSH WITH SURFACE
Assembly for: AEF4A12003A, AEF4A12006A, AEF4A12011A, AEF4A12014A, AEF4A12018A, AEF4A12022A
7
ITEM# 
AEF4A  AEF4A AEF4A AEF4A AEF4A...

ADJUSTING THE THROTTLE LEVER TO ANGLE HEAD LOCATION
(REQUIRES OPTIONAL P/N 25444)
1. REMOVE THE ANGLE HEAD
 1.1. Hold the angle head and with a 1-3/8" crows foot loosen and remove the g\
ear casing    
      from the angle head.
 
2. INSTALL ADJUSTMENT SHIMS
 2.1. Shim kit part number 25444 is needed for the 1000 series.
 2.2. Add adjustment shims as needed to align the angle head with the throttle\
 lever.
3. REINSTALL THE ANGLE HEAD
 3.1. Apply Loctite 243 to the threads on the angle head.
 3.2....

9
Specifications
Environmental
 • Operating Temperature: 0°C to 32°C 
 • Storage Temperature: 0°C to 65°C 
 • Humidity: 
   o  5% to 90% RH, Non-Condensing, for temperatures 0°C  to 40°C 
   o  5% to 60% RH, Non-Condensing, for temperatures 0°C to 65°C 
 •  Maximum Altitude of Operation: 3000m
 • Maximum decibel level: 73 dB(A)
 
Electrical
 • Motor Type: BLDC
   o Motor Phase Voltage: 160 Volts Pulse DC @ Controller Supply Voltage of    
        120 RMS, or 320 Volts Pulse DC @ Controller Supply Voltage...

Notes: