AEM Universal V8 Core Harness 303805 User Manual

							In fin it y  U niv ers al  V 8 C ore  H arn ess
S yste m  U ser M an ual
3 0-3 805
AEM  P erfo rm ance E le ctr o nic s
A EM  P erfo rm ance E le ctr o nic s, 2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A 9 0250
P hone: ( 3 10) 4 84-2 322  F a x: ( 3 10) 4 84-0 152
h ttp ://w ww.a em ele ctr o nic s.c om
I n str u ctio n P art N um ber: 1 0-3 805
D ocum ent B uild  8 /2 /2 016
T
HIS  P RO DUC T IS  L E G AL IN  C ALIF O RNIA  F O R R AC IN G  V EHIC LE S O NLY
A ND  S HO ULD  N EVER B E U SED  O N P UB LIC  H IG HW AYS. 
						

							AEM  In fin ity  H arn ess M anuals
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© 2 016 A EM  P erfo rm ance E le ctr o nic s
1In tr o ductio n
S om e h arn ess u ser m anuals  c onta in  a ctiv e  h yperlin ks th at p oin t to  s pecific  s ectio ns o r e ve n la unch
a ddit io nal  d ocum ents  s uch a s w ir in g d ia gra m s.  R ecom mend v ie w in g th is  d ocum ent e le ctro nic ally  to
t a ke a dva nta ge o f  a ll  fe atu re s.
S eve ra l  u niv e rs al  w ir in g h arn ess o ptio ns a re  a va ila ble  fo r In fin it y  p ro ducts .  T hey ra nge in  c om ple xit y  fr o m
s im ple  p lu g a nd p in  k it s  to  c om ple te  e ngin e h arn ess a ssem blie s th at in clu de p ow er d is trib utio n c ente rs .
  C usto m  w ir in g h arn ess p ro je cts  s hould  o nly  b e u nderta ken b y e xperie nced h arn ess b uild ers .  If  in  d oubt,
p le ase c onta ct A EM  fo r re com mendatio ns.
3 0-3 805 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity  S erie s 7
T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  T he h arn ess s yste m  in clu des m any
f e atu re s a nd it  c an b e u sed in  m any d iffe re nt a pplic atio ns.
3 0-3 809 U niv e rs a l V 8 h arn ess s y ste m  fo r In fin ity  S erie s 5
T he In fin it y  U niv e rs al  V 8 H arn ess s yste m  c onsis ts  o f  a  u niv e rs al  c ore  h arn ess a nd o ptio nal  a pplic atio n
s pecific  e xte nsio ns.  It  w as d esig ned w it h  fle xib ilit y  in  m in d.  It  in clu des th ro ttle  b ody a nd p edal
i n te rfa ces fo r D BW  a pplic atio ns.  T he h arn ess s yste m  in clu des m any fe atu re s a nd it  c an b e u sed in
m any d iffe re nt a pplic atio ns.
3 0-3 705 U niv e rs a l M in i H arn ess fo r In fin ity  S erie s 5
T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
b y th e a pplic atio n.
3 0-3 706 M in i F ly in g L ead H arn ess fo r In fin ity  S erie s 5
T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
b y in clu din g fly in g le ads th at c an b e te rm in ate d b y th e h arn ess b uild er a t th e s ensor a nd a ctu ato r
c onnecto rs .  
3 0-3 707 M in i F ly in g L ead H arn ess fo r In fin ity  S erie s 3
T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
b y in clu din g fly in g le ads th at c an b e te rm in ate d b y th e h arn ess b uild er a t th e s ensor a nd a ctu ato r
c onnecto rs .  
3 0-3 702 In fin ity  S erie s 7  M in i-h arn ess
T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
b y th e a pplic atio n.  In clu des 1 00 9 6 p re -te rm in ate d le ads.
3 0-3 703 In fin ity  S erie s 7  M in i-h arn ess
T his  h arn ess is  in te nded to  b e u sed a s a  s ta rtin g p oin t b y e xperie nced h arn ess b uild ers .  It  s ave s tim e
b y in clu din g b asic  p ow er d is trib utio n fe atu re s th at c an b e e xpanded to  s uit  m any a pplic atio n
r e quir e m ents .  It  a llo w s th e h arn ess b uild er to  p opula te  th e E CU c onnecto r w it h  o nly  th e fe atu re s n eeded
b y th e a pplic atio n.
3 0-3 701 In fin ity  S erie s 7  P lu g &  P in  K it
B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 7 3 a nd 5 6 p in  M ole x M X123 h arn ess
c onnecto rs , te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket. 
						

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3 0-3 704 In fin ity  S erie s 5  P lu g &  P in  K it
B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 8 0 p in  M ole x M X123 h arn ess
c onnecto r, te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
3 0-3 708 In fin ity  S erie s 3  P lu g &  P in  K it
B are  n ecessit ie s to  b egin  a  c usto m  w ir e  h arn ess d esig n.  In clu des 7 3 p in  M ole x M X123 h arn ess
c onnecto r, te rm in als  a nd s ealin g p lu gs, m ain  re la y a nd re la y s ocket.
P le ase  r e ad  th e e n tir e  U se r M an ual p rio r to  b eg in nin g a n y in sta lla tio n.
E xte nsio n h arn esses c om patib le  w it h  th e 3 805 a nd 3 809 V 8 h arn ess s yste m  a re  a va ila ble .
3 0-3 805-0 0 G M  In je cto r A dapte r H arn ess 
A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
3 0-3 805-0 1 F ord  In je cto r A dapte r H arn ess 
A dapte r h arn ess th at m ate s E V1 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
3 0-3 805-0 2 S in gle  C hannel Ig nitio n A dapte r H arn ess 
A dapte r h arn ess th at m ate s A EM  S in gle  C hannel  C oil  D riv e r (3 0-2 841) to  3 0-3 805 C ore  H arn ess.  C oil
d riv e r ta kes 5 v fa llin g e dge ig nit io n trig ger s ig nal  fr o m  In fin it y  a nd o utp uts  a  1 2v ris in g e dge s ig nal.   1 2v
r is in g e dge s ig nal  c an e it h er b e u sed to  trig ger a n in ductiv e  c oil  d ir e ctly  o r trig ger a  s in gle  c hannel  C DI
b ox (M SD 6 A , e tc ).
3 0-3 805-0 3 V R C ra nk &  V R C am  A dapte r H arn ess 
A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs
t o  e ach s ensor a re  4 8” lo ng.
3 0-3 805-0 4 V R C ra nk &  H all C am  A dapte r H arn ess 
A dapte r h arn ess th at m ate s v a ria ble  re lu cta nce (V R) c ra nk s ensor a nd H all  E ffe ct c am  s ensor to  C ore
H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
3 0-3 805-0 5 H all C ra nk &  V R C am  A dapte r H arn ess 
A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk s ensor a nd v a ria ble  re lu cta nce (V R) c am  s ensor to  C ore
H arn esses.  L egs to  e ach s ensor a re  4 8” lo ng.
3 0-3 805-0 6 H all C ra nk &  H all C am  A dapte r H arn ess 
A dapte r h arn ess th at m ate s H all  E ffe ct c ra nk a nd c am  s ensors  to  C ore  H arn esses.  L egs to  e ach
s ensor a re  4 8” lo ng.
3 0-3 805-0 7 G M  S te pper Id le  C ontr o l A dapte r H arn ess 
A dapte r h arn ess th at m ate s G M  s te pper id le  c ontro l  v a lv e  to  C ore  H arn esses.  IA C c onnecto r is  fla t a nd
m eant fo r u se w it h  la te r m odel  s ty le  c ontro l  v a lv e s.
3 0-3 805-0 8 U niv e rs a l P W M Id le  C ontr o l A dapte r H arn ess 
(F or u se  w ith  3 0-3 805 o nly .  N ot
c o m patib le  w ith  3 0-3 809 C ore  H arn ess)
 
F ly in g le ad to  m ate  u niv e rs al  P W M id le  c ontro l  v a lv e  to  3 805 c ore  h arn esses.  C onnecto r to  c onnect to
c ontro l  v a lv e  m ust b e p ro vid ed b y e nd u ser.   
						

							AEM  In fin ity  H arn ess M anuals
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3 0-3 805-0 9 G M  C oil A dapte r H arn ess - A EM  H ig h O utp ut IG BT S m art C oils  
A dapte r h arn ess th at m ate s A EM  H ig h O utp ut IG BT S m art C oils  (A EM  p /n  3 0-2 853) in  s ta ndard  G M
c ylin der o rd er (o dd c ylin ders  o n o ne b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 0 G M  In je cto r A dapte r - E V 6 
A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 1 F ord  In je cto r A dapte r - E V 6 
A dapte r h arn ess th at m ate s E V6 s ty le  in je cto rs  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 2 G M  C oil A dapte r H arn ess - G M   L S  S ty le  C oils  
A dapte r h arn ess th at m ate s G M   L S  S ty le  C oils  in  s ta ndard  G M  c ylin der o rd er (o dd c ylin ders  o n o ne
b ank, e ve n c ylin ders  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 4 C ra nk/C am  S ig nal A dapte r H arn ess - A EM  E ngin e P ositio n M odule  (E P M ), 1 5
A dapte r h arn ess th at m ate s A EM  E PM  to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor in puts . 1 5 lo ng
f o r re ar m ounte d d is trib uto r.
3 0-3 805-1 5 C ra nk/C am  S ig nal A dapte r H arn ess - F A ST D ual S yn c D is tr ib uto r, 1 5
A dapte r h arn ess th at m ate s F A ST D ual  S ync D is trib uto r to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor
i n puts . 1 5 lo ng fo r re ar m ounte d d is trib uto r.
3 0-3 805-1 6 C ra nk/C am  S ig nal A dapte r H arn ess - M SD D ual S yn c D is tr ib uto r, 1 5
A dapte r h arn ess th at m ate s M SD D ual  S ync D is trib uto r to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor
i n puts . 1 5 lo ng fo r re ar m ounte d d is trib uto r.
3 0-3 805-1 7 F ord  C oil A dapte r H arn ess - A EM  H ig h O utp ut IG BT S m art C oils  
A dapte r h arn ess th at m ate s A EM  H ig h O utp ut IG BT S m art C oils  (A EM  p /n  3 0-2 853) in  s ta ndard  F ord
c ylin der o rd er (c ylin ders  1 -4  o n o ne b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 8 F ord  C oil A dapte r H arn ess - G M   L S  S ty le  C oils  
A dapte r h arn ess th at m ate s G M   L S  S ty le  C oils  in  s ta ndard  F ord  c ylin der o rd er (c ylin ders  1 -4  o n o ne
b ank, c ylin ders  5 -8  o n o th er) to  C ore  H arn esses.
3 0-3 805-1 9 C ra nk/C am  S ig nal A dapte r H arn ess - A EM  E ngin e P ositio n M odule  (E P M ), 3 5
A dapte r h arn ess th at m ate s A EM  E PM  to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor in puts . 3 5 lo ng
f o r fr o nt m ounte d d is trib uto r.
3 0-3 805-2 0 C ra nk/C am  S ig nal A dapte r H arn ess - F A ST D ual S yn c D is tr ib uto r, 3 5
A dapte r h arn ess th at m ate s F A ST D ual  S ync D is trib uto r to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor
i n puts . 3 5 lo ng fo r fr o nt m ounte d d is trib uto r.
3 0-3 805-2 1 C ra nk/C am  S ig nal A dapte r H arn ess - M SD D ual S yn c D is tr ib uto r, 3 5
A dapte r h arn ess th at m ate s M SD D ual  S ync D is trib uto r to  C ore  H arn esses fo r c ra nk/c am  tim in g s ensor
i n puts . 3 5 lo ng fo r fr o nt m ounte d d is trib uto r.
3 0-3 809-0 1 G M  T hro ttle  B ody A dapte r 
(F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805
C ore  H arn ess)
 
F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  th ro ttle  b ody P Ns 1 2570790, 1 2580760 (o r
e quiv a le nt) to  3 809 c ore  h arn ess. 
						

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3 0-3 809-0 0 G M  P edal A dapte r 
(F or u se  w ith  3 0-3 809 o nly .  N ot c o m patib le  w ith  3 0-3 805 C ore
H arn ess)
F or D BW  u se o nly .  A dapte r h arn ess th at m ate s G M  D BW  P edal  P N 1 0379038 (o r e quiv a le nt) to  3 809
c ore  h arn ess.
3 0-3 600 O 2 S enso r E xte nsio n H arn ess
E xte nsio n h arn ess to  c onnect A EM  U EG O W id eband O 2 s ensor to  6  p in  D euts ch D TM  in  In fin it y  M in i
H arn esses (3 0-3 702/3 703) a nd V 8 c ore  h arn esses 3 0-3 805 a nd 3 0-3 809.
3 0-3 601 IP 67 C om ms C able
U SB M in i- B  c om ms c able ; 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
3 0-3 602 IP 67 L oggin g C able
U SB A -to -A  e xte nsio n c able : 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck.
2Kit  C onte n ts
· Univ e rs al  V 8 C ore  H arn ess
· User In stru ctio ns
· DTM  8  W ay R ecepta cle  A ssem bly  w it h  8  c onta cts
· DTM  8  W ay P lu g A ssem bly  w it h  8  c onta cts 
						

							AEM  In fin ity  H arn ess M anuals
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3EC U C onnecto rs
T he In fin it y  E CUs u se th e M X123 S eale d C onnectio n S yste m  fr o m  M ole x.  A EM  s tro ngly  re com mends
t h at u sers  b ecom e fa m ilia r w it h  th e p ro per to ols  a nd p ro cedure s b efo re  a tte m ptin g a ny m odific atio ns o r
a ddit io ns to  th ese c onnecto r h ousin gs.  T he e ntir e  M ole x u ser m anual  c an b e d ow nlo aded d ir e ct fr o m
M ole x a t h ttp ://w ww.m ole x.c om /m x_uplo ad/fa m ily //M X123U serM anual. p df
4Splic e S av ers
S om e h arn ess a ssem blie s in clu de c onnecto r h ousin gs c alle d s plic e s ave rs .  T hese a re  u sed to
d is trib ute  p ow er a nd g ro und c ir c uit s  th ro ughout th e h arn ess w it h out re quir in g u nre lia ble  c rim p s plic es
w it h in  th e h arn ess.  T here  a re  n o e xte rn al  in te rfa ces re quir e d a t th ese c onnecto rs .  E xam ple  s how n
b elo w .
5Pow er D is tr ib utio n C en te r
I n clu ded in  th e h arn ess is  a  P ow er D is trib utio n C ente r (P DC), p re -p opula te d w it h  th e re quir e d re la ys a nd
f u ses fo r c orre ct o pera tio n o f  a ccessory  lo ads. T he P DC c om es w it h  a  b undle  o f  fly in g le ads th at n eed to
b e p ro perly  w ir e d a s p art o f  th e in sta lla tio n. F ly in g le ads in clu de s w it c hed ig nit io n, a n o ptio nal  fu sed
+ 12V  re la y p ow er o utp ut fo r a uxilia ry  lo ads, a nd o ptio nal  fu sed + 12V  re la y o utp uts  fo r a  F uel  P um p a nd
C oola nt F an.  
						

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							AEM  In fin ity  H arn ess M anuals
8
© 2 016 A EM  P erfo rm ance E le ctr o nic s
6Harn ess L ayo ut
I f  v ie w in g th is  m anual  e le ctro nic ally , a n e m bedded d ocum ent c onta in in g th e a bove  la yout c an b e fo und 
H ERE 
						

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© 2 016 A EM  P erfo rm ance E le ctr o nic s
7Harn ess S ch em atic
A  s chem atic  fo r th e u niv e rs al  c ore  h arn ess is  in clu ded H ERE
8Harn ess P in out
3 805 -  I n fin it y  P in out U niv e rs a l V 8 
Defa ult  f u nctio ns a re  l is te d i n  p are nth ese s
C1
In fin it y  C o nnecto r C 1
73 W ay F  R ece pta cle  0 .6 4 2 .8  S e rie s S e ale d ( G Y)
Pin
Wir e  C o lo r
Gau ge
Destin atio n
 
1 2 3
C1-1
---
         
C1-2
GRN
20
C8-1
    Lo w sid eSw it c h _5
C1-3
ORG /R ED
20
C11-5
    Lo w sid eSw it c h _6
C1-4
WHT
18
C13-4
    UEG O1_H eat
C1-5
GRN
20
C13-2
    UEG O1_IA
C1-6
RED
20
C13-6
    UEG O1_IP
C1-7
BLK
20
C13-1
    UEG O1_U N
C1-8
ORN
20
C13-5
    UEG O1_V M 
						

							AEM  In fin ity  H arn ess M anuals
1 0
© 2 016 A EM  P erfo rm ance E le ctr o nic s
C1-9
RED
20
C14-2
    Fla sh _En able
C1-1 0
RED
20
P1-8
    +1 2V_R 8C_C PU  ( P erm  P ow er)
C1-1 1
DK G RN /W HT
20
C5-4
    Coil4
C1-1 2
LT B LU
20
C5-3
    Coil3
C1-1 3
RED /W HT
20
C5-2
    Coil2
C1-1 4
VIO
20
C5-1
    Coil1
C1-1 5
LT B LU /W HT
20
C5-1 0
    Coil6
C1-1 6
DK G RN  
20
C5-9
    Coil5
C1-1 7
VIO
20
P1-3 7
    Lo w sid eSw it c h _2  ( C oola nt F a n 1  C ontro l)
C1-1 8
VIO /B LK
20
C8-3
    Lo w sid eSw it c h _3  ( M IL  O utp ut)
C1-1 9
BLK /W HT
20
S2
    AG ND_1  ( A nalo g S e nso r G ro und)
C1-2 0
BLK /W HT
20
C10-2
    AG ND_1  ( A nalo g S e nso r G ro und)
C1-2 1
WHT
20
C10-1
    Cra nk P osit io n S e nso r ( H all E ffe ct)
C1-2 2
GRN
20
C10-3
    Cam sh aft  P osit io n S e nso r 1  ( H all E ffe ct)
C1-2 3
---
         
C1-2 4
---
         
C1-2 5
DK B LU /R ED
20
C8-2
    Dig it a l_ In _4  ( V ehic le  S p eed S e nso r H all E ffe ct)
C1-2 6
BLK /R ED
20
C8-8
    Dig it a l_ In _5  ( F le x F u el S e nso r)
C1-2 7
---
         
C1-2 8
---
         
C1-2 9
YEL/W HT
20
P1-1
    +1 2V_R ela y_C ntrl ( L o w sid e s w it c h  o utp ut)
C1-3 0
BLK
20
S1
    Batte ry  G ro und
C1-3 1
GRN
20
C4-2
    AEM Net C AN L
C1-3 2
WHT
20
C4-1
    AEM Net C AN H
C1-3 3
WHT/R ED
20
C8-4
    Lo w sid eSw it c h _1  ( B oost C ontro l S o le onoid )
C1-3 4
VIO /W HT
20
P1-1 3
    Lo w sid eSw it c h _0  ( F u el P um p)
C1-3 5
DK B LU
20
F2
    Analo g_In _7  ( T h ro ttle  P osit io n S e nso r)
C1-3 6
LT G RN
20
F1
    Analo g_In _8  ( M AP S e nso r)
C1-3 7
GRN /B LU
20
F3
    Analo g_In _9  ( F u el P re ssu re  S e nso r)
C1-3 8
BLU /B RN
20
C8-7
    Analo g_In _1 0 ( B aro  S e nso r)
C1-3 9
BRN /O RG
20
C8-5
    Analo g_In _1 1 ( S h ift  S w it c h  I n put)
C1-4 0
LT G RN
20
C8-6
    Analo g_In _1 2 ( M ode S w it c h )
C1-4 1
GRY
20
S3
    +5 V_O ut_ 1  ( A nalo g S e nso r P ow er)
C1-4 2
ORG
20
C10-5
    +5 V_O ut_ 1  ( A nalo g S e nso r P ow er)
C1-4 3
---
         
C1-4 4
---
         
C1-4 5
BLK
22
C10-7
    Cra nk P osit io n ( V R+)