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AEM Universal V8 Core Accessory Harness Ford Injector Adapter EV6 30380511 User Manual
AEM Universal V8 Core Accessory Harness Ford Injector Adapter EV6 30380511 User Manual
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Ford E V6 In je cto r A dap te r H arn ess U ser M an ual 3 0-3 805-1 1 AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: 1 0-3 805-1 1 D ocum ent B uild 3 /1 7/2 015 T HIS P RO DUC T IS L E G AL IN C ALIF O RNIA F O R R AC IN G V EHIC LE S O NLY A ND S HO ULD N EVER B E U SED O N P UB LIC H IG HW AYS.
AEM In fin ity H arn ess M anuals 2 © 2 015 A EM P erfo rm ance E le ctr o nic s 1In tr o ductio n S om e h arn ess u ser m anuals c onta in a ctiv e h yperlin ks th at p oin t to s pecific s ectio ns o r e ve n la unch a ddit io nal d ocum ents s uch a s w ir in g d ia gra m s. R ecom mend v ie w in g th is d ocum ent e le ctro nic ally to t a ke a dva nta ge o f a ll fe atu re s. S eve ra l u niv e rs al w ir in g h arn ess o ptio ns a re a va ila ble fo r In fin it y p ro ducts . T hey ra nge in c om ple xit y fr o m s im ple p lu g a nd p in k it s to c om ple te e ngin e h arn ess a ssem blie s th at in clu de p ow er d is trib utio n c ente rs . C usto m w ir in g h arn ess p ro je cts s hould o nly b e u nderta ken b y e xperie nced h arn ess b uild ers . If in d oubt, p le ase c onta ct A EM fo r re com mendatio ns. 3 0-3 805 U niv e rs a l V 8 h arn ess s y ste m fo r In fin ity -8 /1 0 s y ste m s T he In fin it y U niv e rs al V 8 H arn ess s yste m c onsis ts o f a u niv e rs al c ore h arn ess a nd o ptio nal a pplic atio n s pecific e xte nsio ns. It w as d esig ned w it h fle xib ilit y in m in d. T he h arn ess s yste m in clu des m any f e atu re s a nd it c an b e u sed in m any d iffe re nt a pplic atio ns. 3 0-3 809 U niv e rs a l V 8 h arn ess s y ste m fo r In fin ity -6 /8 h s y ste m s T he In fin it y U niv e rs al V 8 H arn ess s yste m c onsis ts o f a u niv e rs al c ore h arn ess a nd o ptio nal a pplic atio n s pecific e xte nsio ns. It w as d esig ned w it h fle xib ilit y in m in d. It in clu des th ro ttle b ody a nd p edal i n te rfa ces fo r D BW a pplic atio ns. T he h arn ess s yste m in clu des m any fe atu re s a nd it c an b e u sed in m any d iffe re nt a pplic atio ns. 3 0-3 705 U niv e rs a l M in i H arn ess fo r In fin ity -6 /8 h s y ste m s T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. 3 0-3 702 In fin ity -8 /1 0/1 2 M in i-h arn ess T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. In clu des 1 00 9 6 p re -te rm in ate d le ads. 3 0-3 703 In fin ity -8 /1 0/1 2 M in i-h arn ess T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. 3 0-3 701 In fin ity -8 /1 0/1 2 P lu g & P in K it B are n ecessit ie s to b egin a c usto m w ir e h arn ess d esig n. In clu des 7 3 a nd 5 6 p in M ole x M X123 h arn ess c onnecto rs , te rm in als a nd s ealin g p lu gs, m ain re la y a nd re la y s ocket. 3 0-3 704 In fin ity -6 /8 h P lu g & P in K it B are n ecessit ie s to b egin a c usto m w ir e h arn ess d esig n. In clu des 8 0 p in M ole x M X123 h arn ess c onnecto r, te rm in als a nd s ealin g p lu gs, m ain re la y a nd re la y s ocket. T his m anual is fo cused p rim arily o n th e u niv e rs al V 8 h arn ess s yste m c om ponents b ut it c an b e u sed a s a re fe re nce fo r a ny c usto m h arn ess b uild b ased o n th e In fin it y E CU. P le ase r e ad th e e n tir e U se r M an ual p rio r to b eg in nin g a n y in sta lla tio n.
3 © 2 015 A EM P erfo rm ance E le ctr o nic s 2Optio nal E xte n sio n H arn esses f o r M odula r H arn ess S ys te m E xte nsio n h arn esses c om patib le w it h th e 3 805 a nd 3 809 V 8 h arn ess s yste m a re a va ila ble . 3 0-3 805-0 0 G M In je cto r A dapte r H arn ess A dapte r h arn ess th at m ate s E V1 s ty le in je cto rs in s ta ndard G M c ylin der o rd er (o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-0 1 F ord In je cto r A dapte r H arn ess A dapte r h arn ess th at m ate s E V1 s ty le in je cto rs in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses. 3 0-3 805-0 2 S in gle C hannel Ig nitio n A dapte r H arn ess A dapte r h arn ess th at m ate s A EM S in gle C hannel C oil D riv e r (3 0-2 841) to 3 0-3 805 C ore H arn ess. C oil d riv e r ta kes 5 v fa llin g e dge ig nit io n trig ger s ig nal fr o m In fin it y a nd o utp uts a 1 2v ris in g e dge s ig nal. 1 2v r is in g e dge s ig nal c an e it h er b e u sed to trig ger a n in ductiv e c oil d ir e ctly o r trig ger a s in gle c hannel C DI b ox (M SD 6 A , e tc ). 3 0-3 805-0 3 V R C ra nk & V R C am A dapte r H arn ess A dapte r h arn ess th at m ate s v a ria ble re lu cta nce (V R) c ra nk a nd c am s ensors to C ore H arn esses. L egs t o e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 4 V R C ra nk & H all C am A dapte r H arn ess A dapte r h arn ess th at m ate s v a ria ble re lu cta nce (V R) c ra nk s ensor a nd H all E ffe ct c am s ensor to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 5 H all C ra nk & V R C am A dapte r H arn ess A dapte r h arn ess th at m ate s H all E ffe ct c ra nk s ensor a nd v a ria ble re lu cta nce (V R) c am s ensor to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 6 H all C ra nk & H all C am A dapte r H arn ess A dapte r h arn ess th at m ate s H all E ffe ct c ra nk a nd c am s ensors to C ore H arn esses. L egs to e ach s ensor a re 4 8” lo ng. 3 0-3 805-0 7 G M S te pper Id le C ontr o l A dapte r H arn ess A dapte r h arn ess th at m ate s G M s te pper id le c ontro l v a lv e to C ore H arn esses. IA C c onnecto r is fla t a nd m eant fo r u se w it h la te r m odel s ty le c ontro l v a lv e s. 3 0-3 805-0 8 U niv e rs a l P W M Id le C ontr o l A dapte r H arn ess (F or u se w ith 3 0-3 805 o nly . N ot c o m patib le w ith 3 0-3 809 C ore H arn ess) F ly in g le ad to m ate u niv e rs al P W M id le c ontro l v a lv e to 3 805 c ore h arn esses. C onnecto r to c onnect to c ontro l v a lv e m ust b e p ro vid ed b y e nd u ser. 3 0-3 805-1 0 G M In je cto r A dapte r - E V 6 A dapte r h arn ess th at m ate s E V6 s ty le in je cto rs in s ta ndard G M c ylin der o rd er (o dd c ylin ders o n o ne b ank, e ve n c ylin ders o n o th er) to C ore H arn esses. 3 0-3 805-1 1 F ord In je cto r A dapte r - E V 6 A dapte r h arn ess th at m ate s E V6 s ty le in je cto rs in s ta ndard F ord c ylin der o rd er (c ylin ders 1 -4 o n o ne b ank, c ylin ders 5 -8 o n o th er) to C ore H arn esses. 3 0-3 809-0 1 G M T hro ttle B ody A dapte r (F or u se w ith 3 0-3 809 o nly . N ot c o m patib le w ith 3 0-3 805 C ore H arn ess) F or D BW u se o nly . A dapte r h arn ess th at m ate s G M D BW th ro ttle b odie s to 3 809 c ore h arn ess.
AEM In fin ity H arn ess M anuals 4 © 2 015 A EM P erfo rm ance E le ctr o nic s 3 0-3 809-0 0 G M P edal A dapte r (F or u se w ith 3 0-3 809 o nly . N ot c o m patib le w ith 3 0-3 805 C ore H arn ess) F or D BW u se o nly . A dapte r h arn ess th at m ate s G M D BW P edal to 3 809 c ore h arn ess. 3 0-3 600 O 2 S enso r E xte nsio n H arn ess E xte nsio n h arn ess to c onnect A EM U EG O W id eband O 2 s ensor to 6 p in D euts ch D TM in In fin it y M in i H arn esses (3 0-3 702/3 703) a nd V 8 c ore h arn esses 3 0-3 805 a nd 3 0-3 809. 3 0-3 601 IP 67 C om ms C able U SB M in i- B c om ms c able ; 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck. 3 0-3 602 IP 67 L oggin g C able U SB A -to -A e xte nsio n c able : 3 9” lo ng w it h rig ht a ngle d c onnecto r a nd b ayonet s ty le lo ck. 33805-1 1 K it C onte n ts Ford E V6 In je cto r A dapte r H arn e ss Use r In str u ctio ns
5 © 2 015 A EM P erfo rm ance E le ctr o nic s 43805-1 1 F ord E V6 In je cto r A dap te r P in out Bra nch l a bels a re i d entifie d b y B O LD T EX T i n t h is c o lu m n 3 6-3 805-1 1 F o rd I n je cto r A dap te r C1 DT P LU G, 1 2 W AY P in Wir e C o lo r Gau ge Destin atio n 1 C1-1 YEL 20 C2-B C1-2 BLK 20 C3-B C1-3 BRN 20 C4-B C1-4 BLU 20 C5-B C1-5 RED 20 S1 C1-6 RED 20 S3 C1-7 RED 20 S2 C1-8 RED 20 S4 C1-9 VIO 20 C6-B C1- 1 0 GRY 20 C7-B C1- 1 1 ORG 20 C8-B C1- 1 2 GRN 20 C9-B C2 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J1 1 A RED 20 S1 B YEL 20 C1-1 C3 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J2 1 A RED 20 S2 B BLK 20 C1-2 C4 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e Gau ge Destin atio n IN J3
AEM In fin ity H arn ess M anuals 6 © 2 015 A EM P erfo rm ance E le ctr o nic s Co lo r 1 A RED 20 S1 B BRN 20 C1-3 C5 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J4 1 A RED 20 S2 B BLU 20 C1-4 C6 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J5 1 A RED 20 S3 B VIO 20 C1-9 C7 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J6 1 A RED 20 S4 B GRY 20 C1-1 0 C8 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J7 1 A RED 20 S3 B ORG 20 C1-1 1 C9 E-2 157-1 .5 M M 2 -W AY F EM ALE P in Wir e C o lo r Gau ge Destin atio n IN J8 1 A RED 20 S4 B GRN 20 C1-1 2 S1 SP LIC E
7 © 2 015 A EM P erfo rm ance E le ctr o nic s P in Wir e C o lo r Gau ge Destin atio n 1 IN RED 20 C1-5 OUT RED 20 C2-A OUT RED 20 C4-A S2 SP LIC E P in Wir e C o lo r Gau ge Destin atio n 1 IN RED 20 C1-7 OUT RED 20 C3-A OUT RED 20 C5-A S3 SP LIC E P in Wir e C o lo r Gau ge Destin atio n 1 IN RED 20 C1-6 OUT RED 20 C6-A OUT RED 20 C8-A S4 SP LIC E P in Wir e C o lo r Gau ge Destin atio n 1 IN RED 20 C1-8 OUT RED 20 C7-A OUT RED 20 C9-A 512 M onth L im it e d W arra n ty A dva nce d E ng in e M ana gem ent In c. w arra nts to th e c o nsum er th a t a ll A EM H ig h P erfo rm ance p ro ducts w ill b e fr e e fr o m d efe cts in m ate ria l a nd w ork m anship fo r a p erio d o f tw elv e ( 1 2) m onth s fr o m d ate o f th e o rig in a l p urc ha se . P ro ducts th a t fa il w ith in t h is 1 2-m onth w arra nty p erio d w ill b e r e pair e d o r r e pla ce d a t A EM ’s o ptio n, w he n d ete rm in e d b y A EM th a t th e p ro duct fa ile d d ue to d efe cts in m ate ria l o r w ork m anship . T his w arra nty is li m ite d to th e r e pair o r r e pla ce m ent o f th e A EM p art. In n o e ve nt s ha ll t h is w arra nty e xc e ed th e o rig in a l p urc ha se p ric e o f th e A EM p art n o r s ha ll A EM b e r e sp onsib le fo r s p ecia l, in cid enta l o r c o nse que ntia l d am ages o r c o st in curre d d ue to th e f a ilu re o f th is p ro duct. W arra nty c la im s to A EM m ust b e tr a nsp orta tio n p re paid a nd a cco m panie d w ith d ate d p ro of o f p urc ha se . T his w arra nty a ppli e s o nly to th e o rig in a l
AEM In fin ity H arn ess M anuals 8 © 2 015 A EM P erfo rm ance E le ctr o nic s p urc ha se r o f p ro duct a nd is n o n-tr a nsfe ra ble . A ll im pli e d w arra ntie s s ha ll b e li m ite d in d ura tio n to th e s a id 1 2-m onth w arra nty p erio d. Im pro per u se o r in sta lla tio n, a ccid ent, a buse , u na uth o riz e d r e pair s o r a lt e ra tio ns v o id s th is w arra nty . A EM d is cla im s a ny l i a bili ty fo r c o nse que ntia l d am ages d ue to b re ach o f a ny w ritte n o r im pli e d w arra nty o n a ll p ro ducts m anufa ctu re d b y A EM . W arra nty r e tu rn s w ill o nly b e a cce pte d b y A EM w he n a cco m panie d b y a v a li d R etu rn M erc ha nd is e A uth o riz a tio n ( R M A) n um ber. P ro duct m ust b e r e ce iv e d b y A EM w ith in 3 0 d ays o f th e d ate th e R M A is is sue d. P le ase n o te th a t b efo re A EM c a n is sue a n R M A fo r a ny e le ctr o nic p ro duct, it is fir s t n e ce ssa ry fo r th e in sta lle r o r e nd u se r to c o nta ct th e E M S te ch li n e a t 1 -8 00-4 23-0 046 to d is cuss th e p ro ble m . M ost is sue s c a n b e r e so lv e d o ve r th e p ho ne . U nd er n o c ir c um sta nce s s ho uld a s ys te m b e r e tu rn e d o r a R M A r e que ste d b efo re th e a bove p ro ce ss tr a nsp ir e s. A EM w ill n o t b e r e sp onsib le fo r e le ctr o nic p ro ducts th a t a re in sta lle d in co rre ctly , in sta lle d i n a n o n-a ppro ve d a ppli c a tio n, m is use d, o r ta m pere d w ith . A ny A EM e le ctr o nic s p ro duct c a n b e r e tu rn e d fo r r e pair if it is o ut o f th e w arra nty p erio d. T he re is a m in im um c ha rg e o f $ 50.0 0 fo r in sp ectio n a nd d ia gno sis o f A EM e le ctr o nic p arts . P arts u se d in th e r e pair o f A EM e le ctr o nic c o m pone nts w ill b e e xtr a . A EM w ill p ro vid e a n e stim ate o f r e pair s a nd r e ce iv e w ritte n o r e le ctr o nic a uth o riz a tio n b efo re r e pair s a re m ade to th e p ro duct.