AEM Polaris 20142015 RZR XP 1000 303811 User Manual
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P/N 3 0-3 811 2 014-2 015 P ola ris R ZR X P 1 000 A EM In fin it y P lu g a n d P la y H arn ess AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: 1 0-3 811 D ocum ent B uild 1 0/2 7/2 015 I n str u ctio n M an ual W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e !...
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P/N 3 0-3 811 2 © 2 015 A EM P erfo rm ance E le ctr o nic s OVE R VIE W T he 3 0-3 811 A EM In fin it y P nP H arn ess w as d esig ned to ru n th e 2 014-2 015* P ola ris R ZR X P 1 000. T his is a tru e s ta ndalo ne s yste m th at e lim in ate s th e u se o f th e P ola ris E CU. T he u se o f th is h arn ess m akes th e k it “p lu g a nd p la y” s o n o c uttin g o r s plic in g w ir e s is n ecessary . T he b ase c onfig ura tio n file s a va ila ble fo r th e In fin it y E M S...
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Kit C onte nts 3 © 2 015 A EM P erfo rm ance E le ctr o nic s Im porta n t A pplic atio n N ote s T he 3 0-3 811 A EM In fin it y P nP H arn ess a llo w s fo r a p lu g a nd p la y in sta lla tio n o f a n A EM In fin it y -8 H P ow ers ports E CU to a 2 014-2 015* P ola ris R ZR X P 1 000. T his k it c om ple te ly re pla ces th e s to ck E CU a nd o ffe rs fu ll c ontro l o f s equentia l fu el in je ctio n, ig nit io n tim in g a dva nce, a nd d riv e b y w ir e (D BW ) e le...
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P/N 3 0-3 811 4 © 2 015 A EM P erfo rm ance E le ctr o nic s IN FIN IT Y A DAPTE R H A RNESS T he c ore o f th e A EM In fin it y P nP H arn ess K it is th e m ain h arn ess th at c onnects b etw een th e P ola ris e ngin e h arn ess (re pla cin g th e O EM E CU) a nd th e A EM In fin it y E CU. T he h arn ess c onnectio ns fo r th e v a rio us p ow er, s ensors , a nd a uxilia ry o ptio ns a re d escrib ed h ere . C onnectio ns L am bda - T his 6 -w ay te rm in ate d c onnecto r p lu...
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IN FIN IT Y A DAPTER H ARNES S 5 © 2 015 A EM P erfo rm ance E le ctr o nic s C oil - T his c onnecto r s hould b e p lu gged in to t h e 3 -C hannel Ig nit o r, p ro vid ed in th is k it . S ee 3 -C hannel C oil D riv e r s ectio n fo r m ountin g r e quir e m ents . F la sh - T his 2 -w ay c onnecto r is u sed fo r s econdary h ard w are fla shin g. T his c onnecto r i s n orm ally p ro te cte d w it h a d ust c ap. T he i n clu ded s hunt c onnecto r ju m ps th e tw o w ir e s...
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P/N 3 0-3 811 6 © 2 015 A EM P erfo rm ance E le ctr o nic s IN C LU D ED H A RDW ARE 3 -C han nel C oil D riv er I t is c rit ic al th at th is d riv e r m odule b e m ounte d to a fla t m eta llic s urfa ce a nd th at th e s upplie d th erm ally c onductiv e g re ase is a pplie d b etw een th e m odule a nd it s m ountin g s urfa ce. T his is r e quir e d to a llo w th e h eat g enera te d to b e c onducte d a w ay. F ailu re to m ount th e d riv e r in th is m anner w ill c ause...
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IN STA LLA TIO N 7 © 2 015 A EM P erfo rm ance E le ctr o nic s IN STA LLA TIO N 1 ) R em ove th e d riv e rs s id e s eat (re ar s eat in X P 4 fo ur-s eate r m odels ) to g ain a ccess to th e E CU c om partm ent. R em ove th e a ccess c ove r. 2 ) R em ove th e tw o s cre w s s ecurin g th e E CU to t h e b ody p anel. P ull th e E CU o ut to g ain a ccess t o th e c onnecto rs . U nla tc h th e c onnecto rs a nd r e m ove th e E CU fr o m th e v e hic le .
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P/N 3 0-3 811 8 © 2 015 A EM P erfo rm ance E le ctr o nic s 3 ) C onnect th e tw o E CU c onnecto rs to th e A EM a dapte r h arn ess in sid e th e E CU c om partm ent. R oute th e U EG O s ensor c onnecto r th ro ugh th e h ole , a lo ng th e p ath o f th e O EM w ir e h arn ess. T he s ensor w ill n eed to b e in sta lle d in a n M 18x1.5 th re aded b ung (A EM p /n 3 0-4 008, s old s epara te ly ). T his b ung is n orm ally in clu ded in t h e d ow npip e o f a n a ft e rm ark et...
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IN STA LLA TIO N 9 © 2 015 A EM P erfo rm ance E le ctr o nic s 5 ) F in d th e s to ra ge b in lo cate d b elo w th e s eat. P la ce th e A EM In fin it y E CU a gain st th e fr o nt w all o f th e c om partm ent (o pposit e th e fu se b ox) a nd s ecure in p la ce w it h fo ur o f th e s upplie d # 8 x 5 /8 s elf- ta ppin g s cre w s. N ote th e o rie nta tio n o f t h e E CU in th e p hoto - th e la rg e b lu e c onnecto r s hould b e to w ard th e b otto m o f th e c om partm ent,...
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P/N 3 0-3 811 1 0 © 2 015 A EM P erfo rm ance E le ctr o nic s 7 ) In sta ll th e b arb ed h ose fit tin g to th e A EM 3 .5 bar M AP s ensor. U se T eflo n ta pe o r th re ad s ealin g p aste o n th e th re ads. M ount th e M AP s ensor to th e p la stic p anel a dja cent to th e fu se b ox u sin g th e s upplie d c ushio n c la m p a nd # 8 x 5 /8 s elf- ta ppin g s cre w . C onnect th e 3 /1 6 v a cuum h ose o n to th e b arb fit tin g a nd s ecure w it h a z ip tie . N O TE : T he s...