AEM Nissan 19941996 Silvia SR20DET 303517 User Manual
Have a look at the manual AEM Nissan 19941996 Silvia SR20DET 303517 User Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 223 AEM manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
P/N 3 0-3 517
1 994-1 996 N is san S ilv ia
S R 20D ET
A EM In fin it y P nP H arn ess
AEM P erfo rm ance E le ctr o nic s
A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250
P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152
h ttp ://w ww.a em ele ctr o nic s.c om
I n str u ctio n P art N um ber: 1 0-3 517
D ocum ent B uild 1 0/2 9/2 015
I
n str u ctio n
M an ual
W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e ! U se th is s y ste m w ith E X TR EM E c a utio n! T he A EM
I n fin ity P ro gra m mable E M S a llo w s fo r to ta l fle xib ility in e ngin e tu nin g. M is u se o r im pro per tu nin g o f th is
p ro duct c a n d estr o y y o ur e ngin e! If y o u a re n ot w ell v e rs e d in e ngin e d yn am ic s a nd th e tu nin g o f e ngin e
m anagem ent s y ste m s D O N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to a n A EM -tr a in ed tu nin g
s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce .
N O TE: A ll s u pplie d A EM c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re o ffe re d a s p ote ntia l
s ta rtin g p oin ts o nly . IT IS T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER T O U LTIM ATELY C O NFIR M IF T H E
C ALIB RATIO N IS S AFE F O R IT S IN TEN DED U SE. A EM h old s n o r e sp onsib ility fo r a ny e ngin e d am age th at
r e su lts fr o m th e m is u se o r m is tu nin g o f th is p ro duct!
STO P!
T HIS P RO DUC T H AS L E G AL R ESTRIC TIO NS.
R EAD T HIS B EFO RE IN STALLIN G /U SIN G !
T H IS P R O DUCT M AY B E U SED S O LELY
O N V EH IC LES U SED IN S A NCTIO NED C O MPETIT IO N W HIC H M AY N EV ER B E U SED U PO N A
P U BLIC R O AD O R H IG HW AY, U NLES S P ER M IT TED B Y S PEC IF IC R EG ULA TO RY E X EM PTIO N. ( V IS IT T H E “ E M IS SIO NS” P A GE A T H TTP://
W WW.S EM ASA N.C O M/E M IS SIO NS
F O R S TA TE B Y S TA TE D ETA IL S .)
I T IS T H E R ES PO NSIB IL IT Y O F T H E IN STA LLER A ND/O R U SER O F T H IS P R O DUCT T O E N SURE T H A T IT IS U SED IN C O MPLIA NCE W IT H
A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF T H IS P R O DUCT W AS P U RCHA SED IN E R RO R, D O N O T
IN STA LL A ND/O R U SE IT . T H E
P U RCHA SER M UST
A RRA NG E T O R ETU RN T H E P R O DUCT F O R A F U LL R EFU ND.
T H IS P O LIC Y O NLY A PPLIE S T O IN STA LLER S A ND/O R U SER S W HO A RE L O CA TED IN T H E U NIT ED S TA TES ; H O W EV ER C USTO MER S
W HO R ES ID E IN O TH ER C O UNTR IE S S HO ULD A CT IN A CCO RDA NCE W IT H T H EIR L O CA L L A W S A ND R EG ULA TIO NS.
P/N 3 0-3 517 2 © 2 015 A EM P erfo rm ance E le ctr o nic s OVE R VIE W T he 3 0-3 517 A EM In fin it y P nP H arn ess A dapte r w as d esig ned to ru n 1 994-1 996 N is san S ilv ia w it h S R20D ET e ngin es (e xcept E uro pe). T his is a tru e s ta ndalo ne s yste m th at e lim in ate s th e u se o f th e N is san E CU a nd m ass a ir flo w s ensor. T he In fin it y E CU s upports th e fa cto ry C AS (C am A ngle S ensor), s o re pla cin g th e d is k w it h in th e C AS is n ot re quir e d. T he u se o f th is h arn ess m akes th e k it “p lu g a nd p la y” s o n o c uttin g o r s plic in g w ir e s is n ecessary (w hen u sed w it h o ptio nal 3 0-3 510-0 0 A UX h arn ess, s old s epara te ly ). T he b ase c onfig ura tio n file s a va ila ble fo r th e In fin it y E M S a re s ta rtin g p oin ts o nly a nd w ill n eed to b e m odifie d fo r e ve ry s pecific a pplic atio n. T he a va ila ble In fin it y E M S p art n um bers fo r th is a dapte r k it a re : · 30-7 106 IN FIN IT Y -6 · 30-7 108 IN FIN IT Y -8 h* (* U se o f th is E CU w ill re sult in th e lo ss o f c erta in fu nctio ns- V TC S ole noid a nd M IL . R efe r to P in out b elo w fo r d eta ils .) P le ase r e ad th is d ocu m ent in its e ntir e ty b efo re a tte m ptin g to s ta rt o r r u n a n e ngin e. GETTIN G S TA RTE D R efe r to th e 1 0-7 100 fo r E M S 3 0-7 100 In fin ity Q uic k S ta rt G uid e fo r a ddit io nal in fo rm atio n o n g ettin g t h e e ngin e s ta rte d w it h th e In fin it y E M S. T he b ase s essio n is lo cate d in C :\D ocum ents \A EM \In fin it y T uner \ S essio ns\B ase S essio ns. DO W NLO ADABLE F IL E S F ile s c an b e d ow nlo aded fr o m w ww.a em in fin it y .c om . A n e xperie nced tu ner m ust b e a va ila ble to c onfig ure a nd m anip ula te th e d ata b efo re d riv in g c an c om mence. T he Q uic k S ta rt G uid e a nd F ull M anual d escrib e t h e s te ps fo r lo ggin g in a nd re gis te rin g a t w ww.a em in fin it y .c om . T hese d ocum ents a re a va ila ble fo r d ow nlo ad h ere : h ttp ://w ww.a em ele ctr o nic s.c o m /p ro ducts /s u pport
DO W NLO ADABLE F IL ES 3 © 2 015 A EM P erfo rm ance E le ctr o nic s Kit C onte n ts Dia g ra m AEM P /N Descrip tio n Qty A 36-3 517 AEM In fin it y S ilv ia S R20D ET P nP H arn ess 1 B 8-5 00 Velc ro , H ook S id e 12 C 8-5 00 Velc ro , L oop S id e 12 D 4-1 008 12-W ay A ux C onnecto r, S eale d 1 E 4-1 009 Dust C ap, F la sh E nable 1 F 4-1 010 Ju m per, F la sh E nable 1 G 1062-2 0-0 122 Socket, A ux C onnecto r 12 10-3 517 In stru ctio n S heet, 3 0-3 517 1
P/N 3 0-3 517 4 © 2 015 A EM P erfo rm ance E le ctr o nic s Im porta n t A pplic atio n N ote s T he 3 0-3 517 A EM In fin it y P nP H arn ess a llo w s fo r a p lu g a nd p la y in sta lla tio n o f e it h er a n A EM In fin it y -6 o r I n fin it y -8 h* E CU to a 1 994-1 996 N is san S ilv ia e quip ped w it h th e fo llo w in g e ngin e: 1 994-1 996 SR20D ET 2.0 L D O HC I-4 , T urb o * U se o f th e In fin it y -8 h E CU w ill re sult in th e lo ss o f c erta in fu nctio ns- V TC S ole noid a nd M IL . R efe r to P in out b elo w f o r d eta ils . T he A EM In fin it y E CU w ill ru n th e e ngin e w it h a s peed d ensit y fu elin g c alc ula tio n, e lim in atin g th e n eed fo r a n O EM a ir b ox a nd m ass a ir flo w s ensor (M AF). R equir e d a re a n in ta ke a ir te m pera tu re (IA T) s ensor a nd m anifo ld a bsolu te p re ssure (M AP) s ensor. A EM a ls o o ffe rs a n a uxilia ry s ub-h arn ess to m ake a ddin g th ese s ensors a p lu g a nd p la y i n sta lla tio n. 3 0-2 010 Air T em p S enso r K it, 3 /8 N PT 3 0-2 130-5 0 3.5 b ar (5 0P SIa ) S ta in le ss S te el M AP S enso r K it 3 0-3 510-0 0 Auxilia ry H arn ess fo r A EM M AP a nd IA T S enso rs T he A EM In fin it y E CU in clu des o n b oard c ontro l fo r o ne U EG O w id eband o xygen s ensor. T his s ensor c onnects to t h e A EM In fin it y P nP H arn ess v ia a 6 -p in D TM -s ty le p lu g. A EM o ffe rs a U EG O e xte nsio n h arn ess th at is 7 2 lo ng a nd w ill c onnect th e U EG O s ensor to th e P nP h arn ess. 3 0-2 001 Bosc h L S U 4 .2 W id eband U EG O R epla ce m ent S enso r 3 0-3 600 In fin ity O 2 S enso r E xte nsio n H arn ess (7 2) T he A EM In fin it y E CU s upports th e O EM N is san C am A ngle S ensor (C AS) 3 60 D egre e p atte rn . T he b ase s essio n i s p re -c onfig ure d a nd w ill s ync c lo se e nough fo r s ta rtu p w it h th e O EM C AS d is k. P re vio us A EM E CUs m ay h ave r e quir e d th e C AS trig ger d is k to b e re pla ced w it h a n A EM -s upplie d d is k th at h as a 1 2 c ra nk / 1 c am p atte rn . If th e e ngin e a lr e ady h as o ne o f th ese A EM d is ks in sta lle d, th e In fin it y E CU m ay b e re config ure d v ia th e S etu p W iz ard to p ro perly re ad th is p atte rn . In th e C am /C ra nk s ectio n o f th e S etu p W iz ard , s ele ct s ensor ty pe U niv e rs a l 1 2 H all C ra nk & 1 H all C am . T he tim in g w ill n eed to b e s yncd w it h a tim in g lig ht b efo re a tte m ptin g to fir e th e e ngin e. R efe r to th e In fin ity U se r G uid e fo r d eta ile d in stru ctio ns o n s ettin g u p a u niv e rs al C am /C ra nk p atte rn . M any N is sa n w ir in g h arn esse s h ave b een fo und to c o nta in s ig nific a nt d iffe re nce s b etw een m odel y e ars a nd/o r tr im le ve ls . L ik e ly d iffe re nce s in clu de: C ra nk s ig nal, C am s ig nal, Ig nitio n s w itc h w ir in g (th e I g nitio n s w itc h in put c o ntr o ls th e M ain R ela y o utp ut), in je cto r a nd c o il d estin atio ns. O ffic ia l d ocu m enta tio n fo r m any o f th ese v e hic le s w as n ot o ffe re d in E nglis h , s o it w ould b e v e ry w is e to d ouble - c h eck th e p in out d estin atio ns fo r th ese c ir c u its . T his is e sp ecia lly tr u e if th e v e hic le c o nta in s a ‘s w apped’ e ngin e o r if th e w ir in g h arn ess h as b een c u t, s p lic e d, s o ld ere d, r e -r o ute d, r e -p in ned o r m odifie d in a ny o th er m anner. It is th e u se r’s r e sp onsib ility to c h eck th at th e w ir in g o n th e v e hic le m atc h es th e p in out c h art c o nta in ed in th is in str u ctio n m anual.
Im porta nt A pplic a tio n N ote s
5
© 2 015 A EM P erfo rm ance E le ctr o nic s
IN FIN IT Y A DAPTE R H A RNESS
T he A EM In fin it y P lu g a nd P la y H arn ess c onnects b etw een th e O EM N is san h arn ess a nd th e A EM In fin it y E CU,
c om ple te ly re pla cin g th e O EM E CU. T he h arn ess c onnectio ns fo r th e v a rio us s ensors a nd a uxilia ry o ptio ns a re
d escrib ed h ere .
P/N 3 0-3 517 6 © 2 015 A EM P erfo rm ance E le ctr o nic s C onnectio ns L am bda - T his 6 -w ay D TM -s ty le c onnecto r p lu gs d ir e ctly in to a n o ptio nal A EM U EG O e xte nsio n h arn ess, A EM P /N 3 0-3 600. T he B osch L S U 4 .2 U EG O S ensor, A EM P /N 3 0- 2 001, w ill p lu g in to th at e xte nsio n h arn ess. R efe r to U EG O S ensor s ectio n fo r m ountin g r e quir e m ents . A UX - T his 1 2-w ay c onnecto r is u sed to a dapt m any c om mon a ncilla ry in puts a nd o utp uts e asily . In clu ded in th is k it a re a 1 2- w ay m atin g c onnecto r, 1 2 te rm in als , a nd a c onnecto r w edgelo ck. T hese c om ponents w ill n eed to b e te rm in ate d b y th e in sta lle r w it h 1 6-2 2ga w ir e . F or a p lu g & p la y i n sta lla tio n o f th e M AP a nd IA T s e nso rs r e quir e d to r u n th is e ngin e, u se th e A uxilia ry H arn ess A EM P /N 3 0-3 510-0 0 ( s o ld s e para te ly ). T his w ill a llo w th e in sta lle r t o p lu g in th e re quir e d s ensors w it h o ut a ny c usto m w ir in g o r te rm in atio n. N ote : th e p in n um berin g is m old ed in to t h e w ir e s id e o f th e c onnecto r. S ee P in outs s ectio n fo r d eta ils o f th is c onnecto rs p in s. F la sh - T his 2 -w ay c onnecto r is u sed fo r s econdary h ard w are fla shin g. T his c onnecto r is n orm ally p ro te cte d w it h a d ust c ap. T he in clu ded s hunt c onnecto r ju m ps th e tw o w ir e s to geth er w hen re quir e d. O nce in it ia lly fla shed, th e E M S is n orm ally u pgra ded in th e s oft w are , n ot re quir in g th is c onnecto r. A EM net - T his 4 -w ay c onnecto r is fo r A EM net, a n o pen a rc hit e ctu re b ased o n C AN 2 .0 w hic h p ro vid es th e a bilit y fo r m ult ip le e nable d d evic es, s uch a s d ashboard s, d ata l o ggers , e tc . to e asily c om munic ate w it h o ne a noth er th ro ugh tw o tw is te d c able s (C AN+/ C AN-). S upport fo r d ata tra nsm it to a n A EM A Q -1 D ata lo gger a nd d ata re ceiv e fr o m o ne o r m ore A EM 4 -C hannel W id eband U EG O C ontro lle rs a re s upporte d.
In sta lla tio n 7 © 2 015 A EM P erfo rm ance E le ctr o nic s In sta lla tio n 1 ) R em ove th e p assenger s id e k ic k p anel to g ain a ccess to th e E CU. U nbolt th e E CU b ra ckets to re m ove th e E CU. 2 ) R em ove th e p la stic w ir e c ove r a nd lo osen t h e b olt in th e c ente r o f th e m ain E CU c onnecto r. A s th e b olt is lo osened, g ently r o ck th e c onnecto r s id ed to s id e to re m ove it f r o m th e E CU.
P/N 3 0-3 517 8 © 2 015 A EM P erfo rm ance E le ctr o nic s 3 ) In sert th e O EM w ir e h arn ess c onnecto r i n to th e A EM In fin it y P nP a dapte r h arn ess. G ently tig hte n th e b olt a nd d ra w th e c onnecto r in to th e a dapte r h arn ess. M ake s ure th e c onnecto r d oes n ot s kew to o ne s id e. V erify th e c onnecto r is fu lly s eate d a nd s nug th e b olt . D o n ot fo rc e th e c onnecto r, d o n ot o ve r tig hte n th e b olt . 4 ) P lu g in th e a ddit io nal c onnecto rs to th e A EM In fin it y P nP h arn ess. T he 1 2-p in A UX c onnecto r w ill n eed to b e te rm in ate d fo r th e I A T a nd M AP s ensors , o r u se A EM p /n 3 0- 3 510-0 0 In fin it y A UX H arn ess (s old s epara te ly ) fo r a s im ple p lu g a nd p la y i n sta lla tio n. R efe r to s chem atic fo r w ir in g M AP a nd IA T s ensors in to 1 2-p in A UX p lu g a t e nd o f th is d ocum ent if c onstru ctin g y our o w n h arn ess. T he 6 -p in L A M BDA c onnecto r p lu gs in to th e 3 0-3 600 In fin it y O 2 S ensor E xte nsio n H arn ess (s old s epara te ly ) to m ate w it h th e o ptio nal 3 0-2 001 B osch L S U 4 .2 W id eband U EG O R epla cem ent S ensor (a ls o s old s epara te ly ). R oute th ese h arn esses th ro ugh t h e fir e w all to th e a ppro pria te s ensors a nd s ecure o ut o f th e w ay o f h ot o r m ovin g p arts .
In sta lla tio n 9 © 2 015 A EM P erfo rm ance E le ctr o nic s 5 ) P lu g in th e 8 0-p in c onnecto r to th e In fin it y E CU. S win g th e la tc h o ve r to d ra w th e c onnecto r d ow n in to p osit io n. T he la tc h w ill c lic k in p osit io n. S lid e th e th e re d lo ck in to p la ce to s ecure th e la tc h. U se th e s upplie d V elc ro s trip s to s ecure th e E CU in to p la ce b ehin d th e k ic k p anel.
P/N 3 0-3 517 1 0 © 2 015 A EM P erfo rm ance E le ctr o nic s PIN O UTS In fin ity -6 P /N 3 0-7 106, In fin ity -8 h P /N 3 0-7 108* In fin it y P in Hard ware R efe re n ce Nis san F unctio n Nis san P in D estin atio n Hard ware S pecif ic atio n Note s C1-1 Low sid eS wit c h_4 A/C C om pre ssor C2-9 Low sid e s w it c h, 1 .7 A m ax, N O i n te rn al f ly back d io de. 1 2v p ullu p. Config ure d in B ase S essio n f o r A /C C om pre ssor C lu tc h c ontro l. M ay b e re assig ned in S etu p W iz a rd O utp ut F unctio n A ssig nm ents . C1-2 Low sid eS wit c h_5 Tacho C2-7 Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. 1 2v p ullu p. Config ure d in B ase S essio n f o r ta chom ete r s ig nal. M ay b e re assig ned in S etu p W iz a rd O utp ut F unctio n A ssig nm ents . C1-3 Low sid eS wit c h_6 ( In fin it y -6 O NLY ) VTC S ole noid C2-1 13 Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. N o p ullu p. Config ure d in B ase S essio n f o r V TC S ole noid V alv e c ontro l. M ay b e re assig ned in S etu p W iz a rd O utp ut F unctio n A ssig nm ents . C1-3 * In je cto r 7 ( In fin it y -8 h O NLY ) --- --- For u se w it h h ig h im pedance (1 0- 1 5ohm s) in je cto rs o nly , 1 .7 A m ax. Availa ble . C1-4 Low sid eS wit c h_7 ( In fin it y -6 O NLY ) MIL C2-3 2 Low sid e s w it c h, 6 A m ax n o in te rn al f ly back d io de. N o p ullu p. Config ure d in B ase S essio n f o r M alf u nctio n In dic ato r L ig ht c ontro l. M ay b e re assig ned in S etu p W iz a rd O utp ut F unctio n A ssig nm ents . C1-4 * In je cto r 8 ( In fin it y -8 h O NLY ) --- --- For u se w it h h ig h im pedance (1 0- 1 5ohm s) in je cto rs o nly , 1 .7 A m ax. Availa ble . C1-5 UEG O 1 H eat --- C5-4 Bosch U EG O c ontro lle r Term in ate d a t 6 -p in “L am bda” c onnecto r f o r c onnectin g a n In fin it y U EG O E xte nsio n h arn ess (A EM 3 0-3 600) a nd U EG O w id eband B osch L S U 4.2 s ensor (A EM 3 0-2 001). C1-6 UEG O 1 IA --- C5-6 C1-7 UEG O 1 IP --- C5-1 C1-8 UEG O 1 U N --- C5-2 C1-9 UEG O 1 V M --- C5-5 C 1-1 0 Batt P erm P ow er Perm anent P ow er C2-5 8 Dedic ate d p ow er m anagem ent C PU Full tim e b atte ry p ow er. M UST b e p ow ere d b efo re th e i g nit io n s w it c h in put is trig gere d. C 1-1 1 Coil 4 Coil 4 C2-1 2 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 2 Coil 3 Coil 3 C2-1 1 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 3 Coil 2 Coil 2 C2-2 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 4 Coil 1 Coil 1 C2-1 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 5 Coil 6 Coil 6 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 6 Coil 5 Coil 5 25 m A m ax s ourc e c urre nt 0-5 V F a llin g e dge f ir e . D O N OT c o nnect d ir e ctly t o c o il p rim ary . C 1-1 7 Cra nk P osit io n S ensor V R + --- --- Dif fe re ntia l V aria ble R elu cta nce Z ero C ro ss D ete ctio n Not u sed. C 1-1 8 Cra nk P osit io n S ensor V R - --- --- C 1-1 9 Cam P osit io n S ensor 1 V R - --- --- Dif fe re ntia l V aria ble R elu cta nce Z ero C ro ss D ete ctio n Not u sed. C 1-2 0 Cam P osit io n S ensor 1 V R + --- --- C 1-2 1 Low sid eS wit c h_2 Coolin g F an R ela y C2-6 Low sid e s w it c h, 1 .7 A m ax, N O i n te rn al f ly back d io de. N o p ullu p. May b e a dju ste d u nder C oola nt F an 1 o ptio ns in S etu p W iz a rd . C 1-2 2 Low sid eS wit c h_3 AAC V alv e C2-4 Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. N o p ullu p. Config ure d in B ase S essio n f o r Id le A ir C ontro l (A AC ) V alv e c ontro l. M ay b e re assig ned in S etu p W iz a rd O utp ut F unctio n A ssig nm ents . C 1-2 3 AG ND Sensor C2-3 0 Dedic ate d a nalo g g ro und Sensor g ro und f o r 0 -5 v a nalo g in puts .