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AEM Infinity Series 5 MiniHarness 303705 User Manual
AEM Infinity Series 5 MiniHarness 303705 User Manual
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In fin it y -6 /8 h M in i H arn ess U ser M an ual 3 0-3 705 AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: 1 0-3 705 D ocum ent B uild 2 /1 3/2 015 T HIS P RO DUC T IS L E G AL IN C ALIF O RNIA F O R R AC IN G V EHIC LE S O NLY A ND S HO ULD N EVER B E U SED O N P UB LIC H IG HW AYS.
AEM In fin ity H arn ess M anuals 2 © 2 015 A EM P erfo rm ance E le ctr o nic s 1In tr o ductio n S om e h arn ess u ser m anuals c onta in a ctiv e h yperlin ks th at p oin t to s pecific s ectio ns o r e ve n la unch a ddit io nal d ocum ents s uch a s w ir in g d ia gra m s. R ecom mend v ie w in g th is d ocum ent e le ctro nic ally to t a ke a dva nta ge o f a ll fe atu re s. S eve ra l u niv e rs al w ir in g h arn ess o ptio ns a re a va ila ble fo r In fin it y p ro ducts . T hey ra nge in c om ple xit y fr o m s im ple p lu g a nd p in k it s to c om ple te e ngin e h arn ess a ssem blie s th at in clu de p ow er d is trib utio n c ente rs . C usto m w ir in g h arn ess p ro je cts s hould o nly b e u nderta ken b y e xperie nced h arn ess b uild ers . If in d oubt, p le ase c onta ct A EM fo r re com mendatio ns. 3 0-3 805 U niv e rs a l V 8 h arn ess s y ste m fo r In fin ity -8 /1 0 s y ste m s T he In fin it y U niv e rs al V 8 H arn ess s yste m c onsis ts o f a u niv e rs al c ore h arn ess a nd o ptio nal a pplic atio n s pecific e xte nsio ns. It w as d esig ned w it h fle xib ilit y in m in d. T he h arn ess s yste m in clu des m any f e atu re s a nd it c an b e u sed in m any d iffe re nt a pplic atio ns. 3 0-3 809 U niv e rs a l V 8 h arn ess s y ste m fo r In fin ity -6 /8 h s y ste m s T he In fin it y U niv e rs al V 8 H arn ess s yste m c onsis ts o f a u niv e rs al c ore h arn ess a nd o ptio nal a pplic atio n s pecific e xte nsio ns. It w as d esig ned w it h fle xib ilit y in m in d. It in clu des th ro ttle b ody a nd p edal i n te rfa ces fo r D BW a pplic atio ns. T he h arn ess s yste m in clu des m any fe atu re s a nd it c an b e u sed in m any d iffe re nt a pplic atio ns. 3 0-3 705 U niv e rs a l M in i H arn ess fo r In fin ity -6 /8 h s y ste m s T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. 3 0-3 702 In fin ity -8 /1 0/1 2 M in i-h arn ess T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. In clu des 1 00 9 6 p re -te rm in ate d le ads. 3 0-3 703 In fin ity -8 /1 0/1 2 M in i-h arn ess T his h arn ess is in te nded to b e u sed a s a s ta rtin g p oin t b y e xperie nced h arn ess b uild ers . It s ave s tim e b y in clu din g b asic p ow er d is trib utio n fe atu re s th at c an b e e xpanded to s uit m any a pplic atio n r e quir e m ents . It a llo w s th e h arn ess b uild er to p opula te th e E CU c onnecto r w it h o nly th e fe atu re s n eeded b y th e a pplic atio n. 3 0-3 701 In fin ity -8 /1 0/1 2 P lu g & P in K it B are n ecessit ie s to b egin a c usto m w ir e h arn ess d esig n. In clu des 7 3 a nd 5 6 p in M ole x M X123 h arn ess c onnecto rs , te rm in als a nd s ealin g p lu gs, m ain re la y a nd re la y s ocket. 3 0-3 704 In fin ity -6 /8 h P lu g & P in K it B are n ecessit ie s to b egin a c usto m w ir e h arn ess d esig n. In clu des 8 0 p in M ole x M X123 h arn ess c onnecto r, te rm in als a nd s ealin g p lu gs, m ain re la y a nd re la y s ocket. T his m anual is fo cused p rim arily o n th e u niv e rs al V 8 h arn ess s yste m c om ponents b ut it c an b e u sed a s a re fe re nce fo r a ny c usto m h arn ess b uild b ased o n th e In fin it y E CU. P le ase r e ad th e e n tir e U se r M an ual p rio r to b eg in nin g a n y in sta lla tio n.
3 © 2 015 A EM P erfo rm ance E le ctr o nic s 23705 K it C onte n ts In fin ity -6 /8 h M in i- H arn e ss 80 M ole x M X64 te rm in a ls 30 M ole x M X64 s e ali n g p lu g s Use r In str u ctio ns
AEM In fin ity H arn ess M anuals 4 © 2 015 A EM P erfo rm ance E le ctr o nic s 3EC U C onnecto rs T he In fin it y -6 /8 h/8 /1 0 E CUs u se th e M X123 S eale d C onnectio n S yste m fr o m M ole x. A EM s tro ngly r e com mends th at u sers b ecom e fa m ilia r w it h th e p ro per to ols a nd p ro cedure s b efo re a tte m ptin g a ny m odific atio ns o r a ddit io ns to th ese c onnecto r h ousin gs. T he e ntir e M ole x u ser m anual c an b e d ow nlo aded d ir e ct fr o m M ole x a t h ttp ://w ww.m ole x.c om /m x_uplo ad/fa m ily //M X123U serM anual. p df 43705 P ow er D is tr ib utio n C en te r 53703 a n d 3 705 C onnecto rs F la sh e n ab le c o nnecto r N ot u sua lly n e eded. U se d u nd er c e rta in c o nd itio ns to fo rc e th e E C U in to fla sh p ro gra m min g m ode.
AEM In fin ity H arn ess M anuals 6 © 2 015 A EM P erfo rm ance E le ctr o nic s U EG O c o nnecto r C onne ct to 3 0-3 600 U EG O e xte nsio n h a rn e ss.
7 © 2 015 A EM P erfo rm ance E le ctr o nic s A EM Net c o nnecto r C onne ct to o ptio na l A EM Net e na ble d d evic e s.
AEM In fin ity H arn ess M anuals 8 © 2 015 A EM P erfo rm ance E le ctr o nic s E FI M ain R ela y R equir e d fo r n o rm al p ow er s e que ncin g fu nctio n.
9 © 2 015 A EM P erfo rm ance E le ctr o nic s F ly in g le ad b undle W ir e s a re in k s ta m ped w ith d escrip tio ns a s fo llo w s: B ATT G ND Conne ct d ir e ctly to b atte ry n e gativ e B ATT P W R Conne ct d ir e ctly to b atte ry p ositiv e S enso r G ND Conne ct to lo w r e fe re nce ( G ND ) o f 5 V a na lo g s e nso rs S W T P W R Ig nitio n s w itc h in p ut. 5 V R EF Conne ct to h ig h r e fe re nce ( 5 V P W R) o f 5 V a na lo g s e nso rs A C C P W R Optio n fo r p ow erin g a cce sso ry r e la ys I N J P W R Fuse d 1 2V p ow er fo r in je cto rs I G N P W R Fuse d 1 2V p ow er fo r c o ils C om ple tin g t h e h arn ess U se th e s up pli e d M ole x M X64 te rm in a ls to a dd c ir c uits a nd fe atu re s a s n e eded. R efe r t o th e In fin ity -6 /8 h p in o ut fo r a va ila ble o ptio ns. R efe r to th e e xa m ple s che m atic in clu d ed b elo w fo r r e co m mend ed w ir in g d esig ns.
AEM In fin ity H arn ess M anuals 1 0 © 2 015 A EM P erfo rm ance E le ctr o nic s 6In sta lla tio n N ote s W ir in g C onve ntio ns a nd E M I S om e w ir e h arn ess a ssem blie s c om e p re -w ir e d w it h a ll c onnecto rs , fu ses, a nd re la ys n eeded to o pera te a n e ngin e. H arn esses th at in clu de a P DC g enera lly re quir e e xte nsio n/te rm in atio n o f th e fly in g le ads to t h eir a ppro pria te d evic es, a nd a ddit io nal s ensors a nd o th er d evic es c an b e w ir e d in to th e h arn ess a s n eeded fo r th e s pecific a pplic atio n. T he fo llo w in g g uid elin es s hould b e a dhere d to w hile c om ple tin g th e r e quir e d w ir in g. A p ro per w ir in g jo b in clu des p ro per te rm in atio n o f th e w ir e a t th e s ensor. T he w ir e te rm in al e nd m ust b e m ois tu re tig ht w here it p lu gs in to th e s ensor a nd it m ust h ave s tro ng, e le ctric ally s ound te rm in als . T he p re fe rre d m eth od o f s ecurin g a w ir e to a te rm in al is to u se a c rim p te rm in al w it h N O s old er. It is im porta nt t o u se th e p ro per c rim pin g to ol fo r s ound te rm in al c onstru ctio n. P la stic te rm in al p lu gs m ust h ave m ois tu re tig ht s eals . In spect e ach p lu g to m ake s ure th e s eals a re in p la ce. D i- e le ctric g re ase c an b e a dded in th e te rm in al s lo ts to fu rth er a id in c orro sio n re sis ta nce. I f a s plic e in to a w ir e m ust b e m ade a nd n o s old er-le ss te rm in als a re a va ila ble , th en y ou m ust p ro perly s old er th e s plic e. N ois e c an b e a s erio us p ro ble m a nd c an c ause in te rm it te nt m is fir in g o f th e e ngin e. E ve ry p re cautio n s hould b e ta ken to p re ve nt in te rfe re nce to th e E CU’s o pera tio n. R esis tiv e p lu g le ads a re R EQ UIR ED. T o e lim in ate o r re duce th e c hance o f E M I, w ir e s th at c arry h ig h c urre nt m ust ru n in tw is te d p air s . A n e xam ple o f th is w ould b e th e p ow er le ads fr o m a m ult ip le s park ig nit io n s yste m . T hese ig nit io n s yste m s c an c arry u p to 1 00 a m ps fo r a c ouple m illis econds a t th e tim e o f d is charg e, w hic h in duces a s tro ng m agnetic fie ld in c lo se p ro xim it y o f th e w ir e s. T he ro utin g o f th e w ir e lo om is c rit ic al to E FI s yste m p erfo rm ance a nd s afe ty . T he fo llo w in g s afe ty c onsid era tio ns s hould b e m ade w hen in sta llin g th e w ir e lo om : Heat p ro te ctio n: th e lo om s hould b e p la ced a w ay fr o m o r in sula te d fr o m s ourc es o f h eat. T he o bvio us it e m (s ) th at s hould b e a vo id ed a re th e e xhaust m anifo ld s, E G R d eliv e ry tu bes, a nd t u rb ocharg ers . If it is a bsolu te ly n ecessary to ro ute a w ir e in c lo se p ro xim it y to a ny o f th ese i t e m s, th en a s uit a ble in sula to r m ust b e u sed. Nois e s uppre ssio n: d o n ot ro ute w ir e s n ear th e H T le ads. F or c oil- o n-p lu g ig nit io n s yste m s th is i s n ot a s c rit ic al. Movin g c om ponent p ro te ctio n: ro ute w ir e s a w ay fr o m m ovin g c om ponents s uch a s fa ns, th e b lo w er b elt , o r th e th ro ttle lin kage. A ls o, m ake s ure th e w ir e s a re n ot u nder a ny s tra in w hen th e e ngin e is a t fu ll d efle ctio n o n th e m oto r m ounts . Neve r h ave th e w ir e s in e xposed b undle s th ro ughout th e e ngin e c om partm ent. D ete rm in in g E C U L oca tio n It is re com mended th at th e E CU b e p la ced in a n e nvir o nm ent th at d oes n ot e xpose it to t e m pera tu re s a bove 8 5° C els iu s (1 60F ). In c ases w here th e In fin it y is to b e u sed in p la ce o f th e s to ck E CU, th e lo catio n th at th e s to ck E CU o ccupie d is s uit a ble . On a pplic atio ns w here th e E CU is to b e lo cate d in a d iffe re nt p osit io n th an s to ck, th e in te rio r o f t h e v e hic le is b est. The In fin it y s hould b e lo cate d in a p la ce th at re duces th e le ngth o f e xte nsio n w ir e s fr o m th e P DC w hile m ain ta in in g a n e nvir o nm enta lly s ound lo catio n. The E CU lo catio n m ust p erm it th e P DC to b e m ounte d in a s erv ic eable lo catio n. P ow er D is tr ib utio n C ente r P DCs in clu ded in th e h arn ess a ssem blie s g enera lly in clu de a ll re la ys a nd fu ses n ecessary fo r p ro per