AEM Infinity Quick Start Guide NA
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Tunin g G uid e 38 © 2 015 A EM P erfo rm ance E le ctr o nic s P rim ary In je cto r F lo w S ele ctio n T his d ata base a llo w s th e u ser to s ele ct p ro per p rim ary in je cto r flo w d ata . I n jF lo w Rate [c c/s ec], 1 -A xis lo okup ta ble o f flo w v s in je cto r p re ssure . I n jO ffs et [u s/1 0], 2 -A xis lo okup ta ble o f P W o ffs et v s b atte ry v o lt a ge a nd in je cto r p re ssure S eco ndary In je cto r F lo w S ele ctio n I f S econdary In je cto rs w ere s ele cte d in th e In je cto r S etu p W iz ard , th is S econdary In je cto r F lo w S ele ctio n d ata base w ill b e e nable d. T his a llo w s th e u ser to s ele ct p ro per s econdary in je cto r flo w d ata . I n jS ecF lo w Rate [c c/s ec], 1 -A xis lo okup ta ble o f flo w v s in je cto r p re ssure . I n jS ecO ffs et [u s/1 0], 2 -A xis lo okup ta ble o f P W o ffs et v s b atte ry v o lt a ge a nd in je cto r p re ssure
39 © 2 015 A EM P erfo rm ance E le ctr o nic s I n fin ity Q uic k S ta rt G uid e N O TE : If th e S etu p W iz ard d oes n ot c onta in y our s pecific fu el in je cto r ty pe, y ou c an m odify th e In jF lo w Rate ta ble m anually . If y ou d o n ot k now th e d iffe re nt flo w ra te s a t d iffe re nt fu el p re ssure s, c hoose a flo w ra te (b ased o n M anufa ctu re rs s pecs) a t a k now n p re ssure a nd p opula te th e e ntir e ro w w it h th at v a lu e. F or e xam ple , y ou h ave a f u el in je cto r th at is n ot lis te d in th e W iz ard S ele ctio n. Y ou k now th at it flo w s 4 75 c c/m in a t 4 5 p si. S ele ct th e c ells i n th e u pper ro w o f th e In jF lo w Rate [c c/m in ] ta ble a nd m anually in put 4 75. T his w ill s uffic e to g et th e c ar u p a nd r u nnin g, th ough p ro per flo w d ata is id eal. Set T hro ttle R ange T he w iz a rd d is p la ys a w arn in g m essa ge to th e u se r if th e s o ftw are is n ot c o nnecte d to a h ard w are t a rg et. L iv e T P S V olts T ext a nd g ra phic al re pre senta tio n o f th e ra w a nalo g v o lt a ge is s how n.
Tunin g G uid e 40 © 2 015 A EM P erfo rm ance E le ctr o nic s S te ps S et T P S V olts M in P re ss th is b utto n w hen th e th ro ttle p edal is fu lly re le ased. T his w ill w rit e th e c urre nt v a lu e o f A nalo g7 [V ] to t h e T hro ttle _ra w [% ] A nalo g In c ondit io ner a nd d is pla y th e re sult a nt v a lu e o n th e T P S M in V olt s : X .X X d is pla y. S et T P S V olts M ax P re ss th is b utto n a ft e r th e th ro ttle p edal is fu lly d epre sses. T his w ill w rit e th e c urre nt v a lu e o f A nalo g7 [V ] to t h e T hro ttle _ra w [% ] A nalo g In c ondit io ner a nd d is pla y th e re sult a nt v a lu e o n th e T P S M ax V olt s : X .X X d is pla y. Ig nitio n S yn c T he e ngin es ig nit io n tim in g m ust b e s ynchro niz ed w it h th e In fin it y T uners ig nit io n tim in g d is pla y. T his is c ru cia l w it h o ld er v e hic le s th at h ave a dju sta ble d is trib uto rs , a dju sta ble c am a ngle s ensors , e tc . M ost m odern e ngin es d o n ot u tiliz e a m anual a dju stm ent fo r ig nit io n tim in g. H ow eve r, th is w iz ard s hould a lw ays b e u sed fo r v e rific atio n a s s ensors c an b e fr e quently in sta lle d b ackw ard s o r u psid e d ow n. T his c an c atc h a p ro ble m b efo re d am age o ccurs . N ote : T his w iz a rd c a n o nly b e u se d w hen th e e ngin e s p eed is g re ate r th an 5 0 R PM . T he ig nitio n tim in g w ill a uto m atic a lly u nlo ck w hen th e w in dow is c lo se d r e ve rtin g b ack to th e n orm al c a lc u la te d v a lu e.
41 © 2 015 A EM P erfo rm ance E le ctr o nic s I n fin ity Q uic k S ta rt G uid e I g nitio n T im in g F or s ynchro niz in g, th e ig nit io n tim in g c an b e lo cked b y c heckin g th e b ox. A llo w able v a lu es: M in v a lu e = 0 , M ax v a lu e = 4 5 S yn c A dju stm ent T he w in dow in clu des 4 b utto ns. T w o b utto ns a re u sed to A dva nce T im in g a nd T W O b utto ns a re u sed to R eta rd T im in g. T he b utto n la bele d L arg e e dit s th e C am SyncA dju stm ent T rig O ffs et [d egB TD C] c hannel in 1 .0 d eg s te ps. T he r a nge is 0 to 7 19 d egre es. T he b utto n la bele d S m all e dit s th e T rig O ffs et [d egB TD C] c hannel in 0 .1 d eg s te ps. T he T rig O ffs et [d egB TD C] is a dju sta ble b y R esolu tio n. T he R esolu tio n s ettin g h as a ra nge o f 0 .2 5 d eg to 2 .0 d egre es in 0 .2 5 d egre e in cre m ents . T his “s te ppin g” fu nctio n a llo w s th e u ser to m ake T rig O ffs et [d egB TD C] a dju stm ents w it h th e S m all b utto n u p to th e ra nge lim it . A dva nce d S etu p P ic ku p s e nso r d ela y T he M ore a nd L ess b utto ns in cre ase/d ecre ase th e S pkD ela yC om p [u s] v a lu e in in cre m ents /d ecre m ents o f 5 . M in v a lu e = 0 , M ax v a lu e = 5 00 T w o s epara te p ro cedure s a re re quir e d d ependin g o n th e In fin it y a pplic atio n: P lu g a nd P la y o r U niv e rs al A pplic atio n. P lu g a nd P la y a . In th e Ig nit io n S ync w iz ard , s ele ct th e c heckbox “L ock ig nit io n tim in g a t” a nd s et th e “d egre es B TD C” (1 0.0 d eg B TD C is th e d efa ult ). b . Sta rt th e e ngin e a nd u se a tim in g lig ht to v e rify th at th e c ra nkshaft tim in g m atc hes th e lo cked ig nit io n tim in g s et p oin t (1 0.0 d eg B TD C if u sin g th e d efa ult s ettin g). c . If th ere is a d evia tio n b etw een th e lo cked s et p oin t a nd th e a ctu al tim in g o bserv e d w it h th e tim in g lig ht, u se th e S ync A dju stm ent a rro w s to m atc h th e w iz ard -d is pla yed v a lu e w it h th e a ctu al v a lu e. A s th e S ync A dju stm ent a rro w s a re a dva nced o r re ta rd ed, th e tim in g o bserv e d o n th e c ra nkshaft w ill c hange, w hile th e “L ock ig nit io n t im in g a t 1 0.0 d egre es B TD C” w ill re m ain c onsta nt. U niv e rs a l A pplic a tio n a . In th e Ig nit io n S ync w iz ard , s ele ct th e c heckbox “L ock ig nit io n tim in g a t” a nd s et th e “d egre es B TD C” (1 0.0 d eg B TD C is th e d efa ult ). b . Do N O T a tte m pt to s ta rt th e e ngin e. D is able (u nplu g) th e fu el in je cto rs a nd/o r fu el p um p. c . While c ra nkin g th e e ngin e, u se a tim in g lig ht to v e rify th at th e c ra nkshaft tim in g m atc hes th e lo cked ig nit io n t im in g s et p oin t (1 0.0 d eg B TD C if u sin g th e d efa ult s ettin g). d . If th ere is a d evia tio n b etw een th e lo cked s et p oin t a nd th e a ctu al tim in g o bserv e d w it h th e tim in g lig ht, u se th e S ync A dju stm ent a rro w s to m atc h th e w iz ard -d is pla yed v a lu e w it h th e a ctu al v a lu e. A s th e S ync A dju stm ent a rro w s a re a dva nced o r re ta rd ed, th e tim in g o bserv e d o n th e c ra nkshaft w ill c hange, w hile th e “L ock ig nit io n t im in g a t 1 0.0 d egre es B TD C” w ill re m ain c onsta nt. e . Reconnect th e fu el in je cto rs a nd fu el p um p. f . Once th e re m ain in g S etu p W iz ard s h ave b een c onfig ure d, re peat th e Ig nit io n S ync p ro cess w it h th e e ngin e r u nnin g to e nsure th at th e c ra nkshaft tim in g m atc hes th e lo cked ig nit io n tim in g s et p oin t.
Tunin g G uid e 42 © 2 015 A EM P erfo rm ance E le ctr o nic s M odifie d V alu es C alib ra tio n ta ble c hanges th at h ave nt b een c om mit te d to fla sh m em ory a re h ig hlig hte d a s s how n b elo w . C ondit io ns t h at w ill re set th e d is pla y a re a s fo llo w s: 1 . M anually c om mit tin g c hanges th ro ugh th e T arg et > C om mit m odific atio ns m enu c om mand 2 . M anually c om mit tin g c hanges u sin g th e h ot k ey c om bin atio n [C trl S hift C ] 3 . O penin g a nd c lo sin g th e S etu p W iz ard . N ote th e S etu p W iz ard a uto m atic ally c om mit s A LL c hanges to m em ory e ve ry tim e it is c lo sed. 4 . T urn in g th e ig nit io n s w it c h o ff w hen th e tu nin g p re fe re nce K ey O ff C om mit is s ele cte d
43 © 2 015 A EM P erfo rm ance E le ctr o nic s I n fin ity Q uic k S ta rt G uid e R ig ht C lic k E ditin g T o u se th e rig ht c lic k m enu fo r e dit in g ta ble v a lu es, s ele ct a p ortio n o f th e ta ble a nd rig ht c lic k. C hoose fr o m a va ila ble o ptio ns. VE & A ir flo w B ase d T unin g T he In fin it y E CU u ses s ig nific antly d iffe re nt m eth ods o f c alc ula tin g th e fu el d eliv e ry re quir e m ents a nd o utp uts th an p re vio us A EM p ro ducts . M easure d d ata fr o m s ensors , i. e ., M anifo ld A bsolu te P re ssure (M AP [k P a]), A ir T em pera tu re , C oola nt T em pera tu re , a nd E ngin e R PM , a re a cquir e d. T he E CU u ses th is s ensor d ata in c om bin atio n w it h V olu m etric E ffic ie ncy (V E% ) to e stim ate a ir flo w . T he V olu m etric E ffic ie ncy is a p erc enta ge o f a ir a nd fu el th at a ctu ally e nte rs th e c ylin der d urin g in ductio n re la tiv e to t h e v o lu m etric c apacit y (ra te d d is pla cem ent) o f th e c ylin der u nder s ta tic c ondit io ns. T he V E lo okup ta ble is a 2 -a xis l o okup ta ble , w it h lo ad v a lu es (ty pic ally M AP [k P a]) v e rs us E ngin e R PM . In e ach ta ble c ell, th e E ngin e R PM c orre sponds w it h a s pecific M AP [k P a], a nd a V olu m etric E ffic ie ncy is d efin ed fo r th at c ell.
Tunin g G uid e 44 © 2 015 A EM P erfo rm ance E le ctr o nic s T he V olu m etric E ffic ie ncy is c om bin ed w it h te m pera tu re s ensor d ata to e stim ate a c om pensate d M ass A ir flo w . T he C harg eTem pB le nd ta ble d ic ta te s w hat ra tio o f a ir te m pera tu re to c oola nt te m pera tu re is u sed a t s pecific E ngin e R PM to a dju st th e d ensit y o f th e in ducte d a ir . A h ig her n um ber g iv e s p rio rit y to C oola nt T em pera tu re , a nd is s een a t lo w er E ngin e R PM . O nce M ass A ir flo w h as b een c alc ula te d u sin g th e ta ble s a bove , th e In fin it y E CU w ill lo ok u p th e T arg et L am bda ( A FR ) a nd th en c alc ula te th e fu el re quir e m ents . T arg et A FR w ill b e u sed a s a m ain p ara m ete r in d ete rm in in g fu el i n je cto r flo w ra te . T he L am bdaTarg etT able (b elo w L eft ) a nd A FR T arg et T able c onve rs io n ta ble (b elo w R ig ht) w ill h ave d efa ult v a lu es. B ased o n th e c alc ula te d M ass A ir flo w , th e In fin it y E CU w ill a tte m pt to a dd e nough fu el to h it t h e ta rg et A FR . N ote : T he c alc ula te d L am bdaTarg et in flu ences th e fu el d eliv e re d to th e e ngin e a t a ll tim es, e ve n w hen c lo sed-lo op 0 2 fe edback is d is able d.
45 © 2 015 A EM P erfo rm ance E le ctr o nic s I n fin ity Q uic k S ta rt G uid e T he s uggeste d tu nin g m eth od is to s et th e A FR u sin g th e L am bdaTarg etT able o r A FR T arg et T able to a v a lu e s afe a nd s uit a ble fo r th e e ngin e. F or n orm ally a spir a te d e ngin es a v a lu e o f 1 3.0 :1 o r 0 .8 87 la m bda is u sually s uffic ie nt a t a ll o pera tin g c ondit io ns. F or b ooste d a pplic atio ns, th e o pera tin g c ondit io ns d ic ta te a s afe A FR . P le ase c onsult a t u ner k now le dgeable in y our e ngin e’s re quir e m ents fo r h elp . O nce th e ta rg et la m bda (A FR ) v a lu es a re c hosen, ru n t h e e ngin e a t a s m any o pera tin g c ondit io ns a s p ossib le a nd a dju st th e V E T able to re ach th e A FR T arg et T able v a lu es. O nce th e V E T able h as b een tu ned to a ccura te ly re ach th e A FR T arg et T able v a lu es a t a ll o pera tin g r a nges, th en y ou c an c hange th e A FR T arg et T able to u se d iffe re nt A FR s ettin gs la te r. N eve r a dju st V ETable to ru n a d iffe re nt A FR , o nly to a chie ve th e L am bdaTarg et v a lu e. T he In je cto r F lo w ra te is v e ry im porta nt in d ete rm in in g th e fu el re quir e m ents . T he In fin it y E CU u ses a ctu al In je cto r F lo w ra te [c c/m in ] to d ete rm in e th e p ro per in je cto r p uls e w id th . T he In jF lo w Rate [c c/m in ] ta ble is c alib ra te d fr o m th e S etu p W iz ard : In je cto r F lo w , h ow eve r th e ta ble c an b e m odifie d m anually fo r u nlis te d in je cto rs .
Tunin g G uid e 46 © 2 015 A EM P erfo rm ance E le ctr o nic s N ow th at th e b ase in je cto r flo w ra te h as b een d ete rm in ed, th e In fin it y E CU a pplie s a fe w m ore c om pensatin g f a cto rs . W all W ettin g is a fu nctio n o f fu el c ondensin g in th e in ta ke m anifo ld a t th e in je ctio n p oin t. A t d iffe re nt ra te s o f c hange in th e M AP [k P a] v a lu es, a nd a t d iffe re nt C oola nt T em pera tu re s, fu el e nric hm ent c om pensatio ns a re u sed to p re ve nt le an a nd ric h c ondit io ns d urin g ra pid m anifo ld p re ssure c hanges. N ote th at th is ta ble h as s eve ra l d iffe re nt fu nctio ns. It c an b e u sed fo r d ynam ic tra nsie nts b y n atu re o f it s “M AP R ate ” x -a xis . It c an a ls o b e u sed fo r m ore s te ady s ta te c om pensatio ns b y a dju stin g th e v a lu es in th e “m id dle b and” o f th e ta ble w here M AP ra te c hanges a re v e ry s m all. P osit iv e n um bers in th is ta ble w ill e ffe ctiv e ly a dd fu el to e nric hen th e m ix tu re . N egativ e n um bers h ave th e o pposit e e ffe ct. T he X a nd Y a xis in puts o f th e W allW ettin g ta ble c an b e s et to s eve ra l d iffe re nt v a ria ble s. T hese s ettin gs a re fo und i n th e S etu p W iz ard p age fo r A ccel a nd D ecel F uel. A xis s ele ctio ns in clu de: M ap R ate T hro ttle R ate C oola nt T em p M AP [k P a] E ngin eS peed [R PM ] D BW _A PP R ate
47 © 2 015 A EM P erfo rm ance E le ctr o nic s I n fin ity Q uic k S ta rt G uid e L am daA fte rS ta rtT rim is a 2 -a xis ta ble th at is u sed to m odify th e L am bda (A FR ) fo r s pecifie d tim e a ft e r s ta rtin g t h e e ngin e. T his ta ble a dds a la m bda o ffs et fo r a s m all p erio d o f tim e a ft e r th e e ngin e is s ta rte d. B y a llo w in g a s lig htly ric her m ix tu re ta rg et, it w ill k eep th e e ngin e fr o m s ta llin g o r ru nnin g ro ugh im media te ly a ft e r s ta rtin g a nd th e l a m bda c orre ctio n to a m in im um . T he la st c olu m n s hould b e p opula te d w it h “0 ” trim a t o pera tin g te m pera tu re s to p re ve nt a c ontin uous la m bda o ffs et. Targ et L am bda T o c ontro l th e e ngin es fu el d eliv e ry s yste m , th e In fin it y c an b e p ro gra m med to ru n o pen lo op a nd/o r c lo sed lo op O 2 f e edback. C lo sed lo op u ses fe edback fr o m th e o xygen s ensor to m ake te m pora ry , b ut im media te , c orre ctio ns to t h e in je ctio n to m ain ta in a ta rg et a ir fu el ra tio (A FR ) o r la m bda. T he ty pe o f th e O 2 s ensor w ill d ete rm in e h ow l a m bda ta rg et c an b e c ontro lle d. D ue to th e n atu re o f s ta ndard n arro w b and O 2 s ensors , th e o nly a ccura te m easure m ent th at c an b e m ain ta in ed in c lo sed lo op is L am bda 1 .0 . H ow eve r, w id eband O 2 s ensors c an b e u sed in a lm ost e ve ry fe edback c ondit io n.