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AEM GM LS 24x Plug Play Engine Harness 303532 User Manual
AEM GM LS 24x Plug Play Engine Harness 303532 User Manual
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AEM Performance Electronics 2205 126th Street Unit A, Hawthorne, CA. 90250 Phone: (310) 484-2322 Fax: (310) 484-0152 http://www.aemelectronics.com Instruction Part Number: 10-3532 2014 AEM Performance Electronics Instruction Manual Infinity Layover Harness GM LS Engines 24x This product is legal in California for racing vehicles only and should never be used on public highways. NOTE: All supplied AEM calibrations, Wizards and other tuning information are offered as potential starting points only. IT IS THE RESPONSIBILITY OF THE ENGINE TUNER TO ULTIMATELY CONFIRM IF THE CALIBRATION IS SAFE FOR ITS INTENDED USE. AEM holds no responsibility for any engine damage that results from the misuse or mistuning of this product! WARNING: ! This installation is not for the electronic novice or the PC illiterate! Use this system with EXTREME caution! If you are not well versed in electronics and vehicle instrumentation or are not PC literate, please do not attempt the installation. Refer the installation to an AEM trained tuning shop. A list of AEM trained tuning shops is available at www.aemelectronics.com/dealer_locator.php or by calling 800-423-0046. You should also visit the AEM Performance Electronics Forum at http://www.aemelectronics.com. NOTE: AEM holds no responsibility for any engine damage that results from the misuse of this product!
Rev A, 2013/02/05 Introduction This Infinity Layover Harness was designed for the GM LS Engine 24x (manual transmission). The harness includes all standard GM (or equivalent) connectors for direct plug-in fitment, and requires minimal wiring to complete the Power Distribution Center (PDC) connections. The Infinity ECU is sold separately, and includes base configuration files for the GM LS Engines 24x. Overview This Instruction Manual describes the harness layout, and provides instructions for installation of the harness on a vehicle. All included connectors are listed in detail in the provided pinout. Also included are instructions for adding new circuits into the Infinity connectors if additional sensors or outputs are desired. Please read the entire Instruction Manual prior to beginning the installation. Included Items Connectors Infinity C1 and C2 8 injectors 2 coil pack connectors, Bank-1 and Bank-2 Oil Pressure sensor Crank Position Sensor Cam Position Sensor Knock connector (supports 2 sensors) Alternator, 1-wire Cable Throttle Body Idle Air Control Valve, 4-wire stepper UEGO Wideband 02 sensors, Bank-1 and Bank-2 Mass Air Flow sensor Intake Air Temperature sensor Engine Coolant Temperature sensor Manifold Absolute Pressure sensor Vehicle Speed Sensor Reverse Lockout Solenoid Cylinder head grounds, Bank-1 and Bank-2 AEMnet Power Distribution Center Bussmann Relay/Fuse Box with flying leads Relays/Fuses Relay, ISO 280 Micro Relay 35A/12V (5 ea) Fuse, Mini ATM 30A (4 ea) Fuse, Mini ATM 20A (1 ea) Fuse, Mini ATM 10A (1 ea) Fuse, Mini ATM 5A (4 ea)
Rev A, 2013/02/05 Power Distribution Center Included in the harness is a Bussmann Power Distribution Center (PDC), pre-populated with the required relays and fuses for correct operation of the harness. The PDC comes with a bundle of flying leads that need to be properly wired as part of the installation. Flying leads include switched ignition, battery power and ground, and switched power to Fuel Pump and Coolant Fans 1 & 2. Connector Labels All connectors come labeled to assure proper installation and reduce setup time.
Rev A, 2013/02/05 Downloadable Files The Quickstart Guide and Layover Harness Instruction Manual can be downloaded from www.aemelectronics.com. These documents are available for download here: www.aemelectronics.com/engine-management-systems-9/infinity-8-10-12- stand-alone-programmable-ems-90/infinitytuner-software-and-instruction-downloads-92/ Configuration files can be downloaded from www.aeminfinity.com/. An experienced tuner must be available to configure and manipulate the data before driving can commence Downloadable files for GM LS Engines 24x GM_LSX_Supported_Application_v92-20130718RevA.pdf GM_LSX_24X_Infinity_Layover_Harness_RevA.pdf 7100-XXXX-62 INF-10 Universal v95 7101-XXXX-63 INF-8 Universal v95 Options 30-2001 UEGO Wideband O2 Sensor Bosch LSU4.2 Wideband O2 Sensor that connects to AEM 30-3600 UEGO Wideband O2 Sensor Extension Harness 30-3600 UEGO Wideband O2 Sensor Extension Harness Extension harness to connect AEM UEGO Wideband O2 sensor to 6 pin Deutsch Cable Throttle Body The GM LS Engines 24x layover harness is designed for use with a cable throttle body and 4-wire stepper IACV. However, the Infinity ECU does support up to 2 Drive-By-Wire throttle bodies. Additional wiring can be added into the Infinity connectors to support Drive-By-Wire throttle bodies if desired. Refer to the included pinout for proper pin numbers. Drive-By-Wire throttle bodies incorporate idle control into the main throttle body, eliminating the need for a separate Idle Air Control Valve. If converting to Drive-By-Wire, move the IACV connector branch to a safe location and secure with an automotive grade tie wrap. Wideband 02 Sensors AFR1 (UEGO Sensor Bank 1) and AFR2 (UEGO Sensor Bank 2) plugs are for connecting UEGO wideband Bosch LSU4.2 sensors (AEM 30-2001) models only. The UEGO extension harness (AEM 30-3600) mates with the layover harness to the sensor (1 required for each sensor used). Use of any other type of wideband sensor can damage the sensor and/or the Infinity ECU. AEMnet AEMNet is an open architecture based on CAN 2.0 which provides the ability for multiple enabled devices, such as dashboards, data loggers, etc. to easily communicate with one another through two twisted cables (CAN+/CAN-).
Rev A, 2013/02/05 Installation Notes Wiring Conventions and EMI The GM LS Engines 24x layover harness comes pre-wired with all connectors, fuses, and relays needed to operate an engine. However, the PDC does require extension/termination of the flying leads to their appropriate devices, and additional sensors and other devices can be wired into the harness as needed for the specific application. The following guidelines should be adhered to while completing the required wiring. A proper wiring job includes proper termination of the wire at the sensor. The wire terminal end must be moisture tight where it plugs into the sensor and it must have strong, electrically sound terminals. The preferred method of securing a wire to a terminal is to use a crimp terminal with NO solder. It is important to use the proper crimping tool for sound terminal construction. Plastic terminal plugs must have moisture tight seals. Inspect each plug to make sure the seals are in place. Di-electric grease can be added in the terminal slots to further aid in corrosion resistance. If a splice into a wire must be made and no solder-less terminals are available, then you must properly solder the splice. Noise can be a serious problem and can cause intermittent misfiring of the engine. Every precaution should be taken to prevent interference to the ECU’s operation. Resistive plug leads are REQUIRED. The GM LS Engines 24X Layover Harness comes with shielded cables for the cam and crank position sensors. These wires have shield grounds that are grounded at the Infinity ECU plug. They are NOT grounded at the sensor end of the cable. Attempting to ground both ends of the cable will cause a condition called ground looping and will remove any noise protection the cable has. To eliminate or reduce the chance of EMI, wires that carry high current must run in twisted pairs. An example of this would be the power leads from a multiple spark ignition system. These ignition systems can carry up to 100 amps for a couple milliseconds at the time of discharge, which induces a strong magnetic field in close proximity of the wires. The routing of the wire loom is critical to EFI system performance and safety. The following safety considerations should be made when installing the wire loom: Heat protection: the loom should be placed away from or insulated from sources of heat. The obvious item(s) that should be avoided are the exhaust manifolds, EGR delivery tubes, and turbochargers. If it is absolutely necessary to route a wire in close proximity to any of these items, then a suitable insulator must be used. Noise suppression: do not route wires near the HT leads. For coil-on-plug ignition systems this is not as critical. Moving component protection: route wires away from moving components such as fans, the blower belt, or the throttle linkage. Also, make sure the wires are not under any strain when the engine is at full deflection on the motor mounts. Never have the wires in exposed bundles throughout the engine compartment. Determining ECU Location It is recommended that the ECU be placed in an environment that does not expose it to temperatures above 85° Celsius (160F). In cases where the Infinity is to be used in place of the stock ECU, the location that the stock ECU occupied is suitable. On applications where the ECU is to be located in a different position than stock, the interior of the vehicle is best. The Infinity should be located in a place that reduces the length of extension wires from the PDC while maintaining an environmentally sound location. The ECU location must permit the PDC to be mounted in a serviceable location. Power Distribution Center The PDC contains all of the Relays and Fuses for the entire harness, and should be mounted in a location which permits serviceability. Ideally the PDC should be located in the passenger compartment, or if necessary within the engine compartment as far away from heat sources as can be achieved. The PDC contains the flying lead bundle which must be wired to the battery, fuel pump and radiator fan(s), and switched ignition. Routing of this flying lead bundle should also be taken into account when determining the mounting location of the PDC.
Rev A, 2013/02/05 Required Wiring The GM LS Engines 24x Layover Harness comes with a flying lead bundle wired into the PDC. Each of the flying leads needs to be wired to an appropriate device, or sealed and tied wrapped if not used. Power and Ground The Infinity must have an electrically secure ground connection, which means that the battery negative must be properly grounded to the battery AND the cylinder head grounds muse be properly grounded to the engine. The ground wires must have perfect electrical conductivity, which means that there must not be any paint or rust under the wire terminals. The Battery Negative (10AWG BLK) and Battery Positive (10AWG RED) wires must be extended long enough to reach the battery without having excess length. A 10AWG or larger gauge wires must be used to make the extensions. The 3 Battery Positive (14AWG RED) wires supply power to 3 relays: 1. FPump 2. RadFan1 3. RadFan2 Each 14AWG wire can be extended with a 14AWG or larger gauge wire and connected directly to the battery positive. Alternatively, the 3 wires can be spliced together with a large enough gauge wire to support the amperage load of all three devices combined. The amperage load of your Radiator Fans and Fuel Pump is unique, and the wire gauge selected for your splice must be calculated correctly. Large voltage drops, burned wire insulation, and fire can occur from using too small of a gauge wire. Reference an American Wire Gauge table for more details on amperage ratings. To prevent rust build up, we recommend applying a protective layer of dielectric grease, such as Standard Ignition SL-4, to the bare metal surface. Fuel Pump Run this wire to the fuel pump positive terminal. This wire provides fused/switched power to the fuel pump. A separate ground wire needs to connect the fuel pump negative terminal to chassis/battery ground. Radiator Fan 1 Positive Run this wire to the Radiator Fan 1 positive terminal. This wire provides fused/switched power to the radiator fan. A separate ground wire needs to connect the radiator fan negative terminal to chassis/battery ground. Radiator Fan 2 Positive Run this wire to the Radiator Fan 2 positive terminal. This wire provides fused/switched power to the radiator fan. A separate ground wire needs to connect the radiator fan negative terminal to chassis/battery ground.
Rev A, 2013/02/05 Switched Ignition 12V The Switched Ignition flying lead (PNK-WHT) must be connected to the output on the ignition switch that supplies 12V when the switch is in the Start and Run position. The ignition switch output should be isolated, meaning that it is dedicated to the PNK-WHT wire, and should NOT supply switched ignition power to any other device. Perm 12V The Perm 12V/Fused 5A PNK flying lead can be used to power the ignition switch if the switch does not already have a 12V source wired to it. Tacho Output The Tacho Output (20AWG ORN-WHT) transmits a 0-12V pulse signal. The Tacho Output can be configured in the Infinity Tuner Wizard to transmit the desired pulses per engine revolution in order to match the installed tachometer. INFINITY CONNECTORS The AEM Infinity EMS uses the MX123 Sealed Connection System from Molex. Refer to the 10-7100 for EMS 30-7100 Infinity Quick Start Guide for details on connector assembly and handling. AEM strongly recommends that users become familiar with the proper tools and procedures before attempting any modifications. The entire user manual can be downloaded direct from Molex at: http://www.molex.com/mx_upload/family//MX123UserManual.pdf
Rev A, 2013/02/05 GM LS Engines 24x Pinout C1 Infinity Connector C1 73 Way F Receptacle 0.64 2.8 Series Sealed (GY) Pin Wire Color Gauge Destination Description 1 2 3 4 5 C1-2 GRN 20 C23-B --- --- --- --- Reverse Lockout Lowside Driver C1-4 WHT 18 C26-4 --- --- --- --- Deutsch DTM04-6P UEGO B1-HEAT C1-5 GRN 20 C26-2 --- --- --- --- Deutsch DTM04-6P UEGO B1-IA C1-6 RED 20 C26-6 --- --- --- --- Deutsch DTM04-6P UEGO B1-IP C1-7 BLK 20 C26-1 --- --- --- --- Deutsch DTM04-6P UEGO B1-UN C1-8 ORN 20 C26-5 --- --- --- --- Deutsch DTM04-6P UEGO B1-VM C1-10 PNK/RED 20 P1-7A --- --- --- --- 12V Perm Power C1-11 DK GRN/WHT 20 C4-C --- --- --- --- Coil 4 C1-12 LT BLU 20 C3-F --- --- --- --- Coil 3 C1-13 RED/WHT 20 C4-B --- --- --- --- Coil 2 C1-14 PPL 20 C3-G --- --- --- --- Coil 1 C1-15 LT BLU/WHT 20 C4-F --- --- --- --- Coil 6 C1-16 DK GRN 20 C3-C --- --- --- --- Coil 5 C1-17 VIO 20 P1-5D --- --- --- --- Radiator Fan 1 Relay Control Lowside C1-18 VIO/BLK 20 P1-7D --- --- --- --- Radiator Fan 2 Relay Control Lowside C1-19 YEL/BLK 20 C17-B --- --- --- --- Crank Position Sensor Ground C1-20 PNK/BLK 20 C18-B --- --- --- --- Cam Position Sensor Ground C1-21 DK BLU/BLK 20 C17-A --- --- --- --- Crank Position Sensor Signal C1-22 BRN/WHT 20 C18-A --- --- --- --- Cam Position Sensor Signal C1-24 YEL 20 C14-A --- --- --- --- Mass Air Flow Sensor Signal C1-27 DK BLU 20 C20-A --- --- --- --- Knock Sensor Signal 1 C1-28 LT BLU 20 C20-B --- --- --- --- Knock Sensor Signal 2 C1-29 YEL/WHT 20, 20 P1-1D P1-3D --- --- --- EFI-1 Relay/EFI-2 Relay Control Lowside C1-30 BRN 20 C3-E --- --- --- --- Coil Signal Ground (Bank 1) C1-31 GRN 22 C28-2 --- --- --- --- CAN Low (twisted pair) C1-32 WHT 22 C28-1 --- --- --- --- CAN High (twisted pair) C1-34 VIO/WHT 20 P1-9D --- --- --- --- Fuel Pump Relay Control Lowside C1-35 DK BLU 20 C16-C --- --- --- --- Throttle Position Sensor Signal C1-36 LT GRN 20 C13-B --- --- --- --- Manifold Absolute Pressure Signal C1-41 GRY 20 C17-C --- --- --- --- Crank Position Sensor +5V Supply C1-42 GRY 20 C18-C --- --- --- --- Cam Position Sensor +5V Supply C1-44 RED 20 C21-B --- --- --- --- 12V High Side Driver -> 470Ω -> Alternator C1-55 MESH --- C17-M C18-M --- --- --- Ground for Cam/Crank wire shieldings (drains) C1-56 YEL/BLK 20 C10-B --- --- --- --- Injector 6 Control Lowside C1-57 BLK/WHT 20 C9-B --- --- --- --- Injector 5 Control Lowside C1-58 LT BLU/BLK 20 C8-B --- --- --- --- Injector 4 Control Lowside C1-59 PNK/BLK 20 C7-B --- --- --- --- Injector 3 Control Lowside C1-60 BLK 20 C28-4 --- --- --- --- AEMnet Ground C1-61 PNK/YEL 20 SP-4 --- --- --- --- ECU 12V from EFI-1 C1-62 LT GRN/BLK 20 C6-B --- --- --- --- Injector 2 Control Lowside C1-63 BLK 20 C5-B --- --- --- --- Injector 1 Control Lowside C1-64 PNK/YEL 20 SP-4 --- --- --- --- ECU 12V from EFI-1 C1-65 PNK/WHT 20 1 flying lead for ign switch 12V Switched Ignition C1-66 YEL 20 C19-B --- --- --- --- Engine Coolant Temperature Sensor Signal C1-67 TAN 20 C24-B --- --- --- --- Intake Air Temperature Sensor Signal C1-69 LT GRN/WHT 20 C15-B --- --- --- --- IAC Stepper Motor Coil B High C1-70 LT BLU/WHT 20 C15-D --- --- --- --- IAC Stepper Motor Coil A High C1-71 LT GRN/BLK 20 C15-A --- --- --- --- IAC Stepper Motor Coil B Low C1-72 LT BLU/BLK 20 C15-C --- --- --- --- IAC Stepper Motor Coil A Low C1-73 BLK 14 SP-1 --- --- --- --- Battery Ground
Rev A, 2013/02/05 C2 Infinity Connector C2 56 Way F Receptacle 0.64 2.8 Series Sealed (BU) Pin Wire Color Gauge Destination Description 1 2 3 4 5 C2-3 BLK 18 SP-1 --- --- --- --- Battery Ground C2-4 RED/BLK 20 C11-B --- --- --- --- Injector 7 Control Lowside C2-5 DK BLU/WHT 20 C12-B --- --- --- --- Injector 8 Control Lowside C2-8 BRN 20 C4-E --- --- --- --- Coil Signal Ground (Bank 2) C2-9 PNK/YEL 20 SP-4 --- --- --- --- ECU 12V from EFI-1 C2-13 --- --- --- --- --- --- --- Optional Drive-by-Wire (AccPedalPosition-2) C2-14 --- --- --- --- --- --- --- Optional Drive-by-Wire (AccPedalPosition-1) C2-18 GRN 20 C25-C --- --- --- --- AEM Oil Pressure Sensor Signal C2-21 --- --- --- --- --- --- --- Optional Drive-by-Wire (TPS1B) C2-22 GRY 20 C13-C --- --- --- --- MAP Sensor 5V Supply C2-23 GRY 20 C16-A --- --- --- --- TPS 5V Supply C2-24 GRY 20 C25-B --- --- --- --- Oil Pressure Sensor 5V Supply C2-29 ORN/WHT 20 1 Flying Lead --- --- --- Tacho Signal Out (1 flying lead) C2-30 BLK, PPL 20 C25-A C24-A --- --- --- Sensor Ground C2-31 TAN, BLK 20 C19-A C16-B --- --- --- Sensor Ground C2-32 ORN/BLK 20 C13-A --- --- --- --- MAP Sensor Ground C2-34 --- --- --- --- --- --- --- Optional Drive-by-Wire (TPS2A) C2-36 --- --- --- --- --- --- --- Optional Drive-by-Wire (TPS2B) C2-39 BLK 18 SP-1 --- --- --- --- Battery Ground C2-40 BLK 18 SP-1 --- --- --- --- Battery Ground C2-45 ORN 20 C27-5 --- --- --- --- Deutsch DTM04-6P UEGO B2-VM C2-46 BLK 20 C27-1 --- --- --- --- Deutsch DTM04-6P UEGO B2-UN C2-47 RED 20 C27-6 --- --- --- --- Deutsch DTM04-6P UEGO B2-IP C2-48 GRN 20 C27-2 --- --- --- --- Deutsch DTM04-6P UEGO B2-IA C2-49 WHT 18 C27-4 --- --- --- --- Deutsch DTM04-6P UEGO B2-HEAT C2-50 PNK/RED --- P1-7A --- --- --- --- 12V Perm Power C2-51 RED 20 C3-B --- --- --- --- Coil 7 C2-52 PPL/WHT 20 C4-G --- --- --- --- Coil 8 C3 Coil B1 7 Way F Metri-Pack 150 Series Sealed (Cream) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A BLK 16 SP-1 --- --- --- --- Power Ground B RED 20 C2-51 --- --- --- --- IC 7 Control C DK GRN 20 C1-16 --- --- --- --- IC 5 Control D --- --- --- --- --- --- --- Not Used E BRN 20 C1-30 --- --- --- --- Signal Ground F LT BLU 20 C1-12 --- --- --- --- IC 3 Control G PPL 20 C1-14 --- --- --- --- IC 1 Control H PNK 16 SP-5 --- --- --- --- Ignition Voltage C4 Coil B2 7 Way F Metri-Pack 150 Series Sealed (Cream) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A BLK 16 SP-1 --- --- --- --- Power Ground B RED/WHT 20 C1-13 --- --- --- --- IC 2 Control C DK GRN/WHT 20 C1-11 --- --- --- --- IC 4 Control D --- --- --- --- --- --- --- Not Used E BRN 20 C2-8 --- --- --- --- Signal Ground F LT BLU/WHT 20 C1-15 --- --- --- --- IC 6 Control G PPL/WHT 20 C2-52 --- --- --- --- IC 8 Control H PNK 16 SP-6 --- --- --- --- Ignition Voltage
Rev A, 2013/02/05 C5 Injector 1 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-2 --- --- --- --- Ignition Voltage B BLK 20 C1-63 --- --- --- --- Fuel Injector 1 Control C6 Injector 2 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-3 --- --- --- --- Ignition Voltage B LT GRN/BLK 20 C1-62 --- --- --- --- Fuel Injector 2 Control C7 Injector 3 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-2 --- --- --- --- Ignition Voltage B PNK/BLK 20 C1-59 --- --- --- --- Fuel Injector 3 Control C8 Injector 4 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-3 --- --- --- --- Ignition Voltage B LT BLU/BLK 20 C1-58 --- --- --- --- Fuel Injector 4 Control C9 Injector 5 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-2 --- --- --- --- Ignition Voltage B BLK/WHT 20 C1-57 --- --- --- --- Fuel Injector 5 Control C10 Injector 6 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-3 --- --- --- --- Ignition Voltage B YEL/BLK 20 C1-56 --- --- --- --- Fuel Injector 6 Control C11 Injector 7 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-2 --- --- --- --- Ignition Voltage B RED/BLK 20 C2-4 --- --- --- --- Fuel Injector 7 Control C12 Injector 8 2 Way F Metri-Pack 280.1 Series Pull to Seat (BLK) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A PNK 20 SP-3 --- --- --- --- Ignition Voltage B DK BLU/WHT 20 C2-5 --- --- --- --- Fuel Injector 8 Control C13 MAP Sensor 3 Way F Metri-Pack 150 Series (GRY) Pin Wire Color Gauge Destination Description 1 2 3 4 5 A ORN/BLK 20 C2-32 --- --- --- --- Sensor Ground B LT GRN 20 C1-36 --- --- --- --- MAP Sensor Signal C GRY 20 C2-22 --- --- --- --- 5-Volt Reference